Turnover plate fixer for tea dryer
The combined design of the fixing clamp and the pulley assembly solves the problem of low turning efficiency of the flap in the tea dryer, improves the stability and flexibility of the flap, and extends its service life.
Patent Information
- Application Number
- CN202422724308.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing turning plate in the tea drying machine is fixed by simple buckles and slots, resulting in reduced efficiency in turning the tea leaves.
The combination design of fixing clamps, pulley fixing components and flip pulleys is adopted. The edges of both sides of the flap are clamped by clamping strips, and pulleys are installed at both ends of the flap to enhance stability and enable the pulleys to flip flexibly along the track.
The efficiency of turning tea leaves by the turning plate is improved, the service life of the turning plate is extended, and deformation or damage is prevented.
Smart Images

Figure CN223400115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flap fixers, in particular to a flap fixer used for a tea drying machine. Background Art
[0002] Tea dryer is an indispensable equipment in the tea processing process. It is mainly used to remove excess moisture from tea leaves to achieve the purpose of enhancing fragrance, removing bitterness, and facilitating storage. When drying tea leaves, the tea dryer needs to use a flap to turn the tea leaves. The existing flap is usually fixed by means of buckles or slots.
[0003] The existing flap is usually fixedly connected by simple buckles and slots during use. This fixing method makes the movement of the flap easily restricted when turning the tea leaves, thereby reducing the efficiency of turning the tea leaves by the flap.
[0004] Therefore, in order to solve the problem that the movement of the above-mentioned flap is easily restricted when turning the tea leaves, a flap fixer for a tea dryer can be designed. The two sides of the flap are fixed with fixing clips with pipe grooves, and pulleys are installed at both ends of the flap to enable the flap to flip flexibly along the track, thereby facilitating the solution of the above-mentioned problem. Utility Model Content
[0005] In order to overcome the problem that the existing flip plate is fixedly connected by simple clips and slots during use, this fixing method makes it easy for the flip plate to be restricted in its movement when turning the tea leaves, thereby reducing the efficiency of turning the tea leaves by the flip plate.
[0006] The technical solution of the utility model is as follows: a flap fixer for a tea dryer comprises a flap body, a fixing clamp, a pulley fixing assembly, a flip pulley and a stainless steel mesh plate; fixing clamps for fixing the flap body are provided on both sides of the flap body, the fixing clamps comprise an arc-shaped pipe clamp and a clamping strip, a stainless steel mesh plate for carrying tea leaves is fitted on the surface of the flap body, a primary wheel groove is provided at both ends of the flap body, an axis groove is provided in the middle section of the primary wheel groove, a flip roller for driving the flap body to slide along the track of the tea dryer is provided inside the primary wheel groove, and a pulley fixing assembly for fixing the flip pulley is provided at both ends of the flap body.
[0007] Preferably, compared with the current flip plates on the market that use simple clips and slots to fix the inside of the tea dryer, the present application combines a fixing clip, a pulley fixing assembly and a flip pulley, so that the two sets of fixing frames can clamp the two side edges of the flip plate body through the clamping strips. At the same time, when the flip plate body flips the tea leaves, the staff can insert the steel pipe into the arc-shaped pipe clamp to enhance the overall stability of the flip plate body structure and prevent the flip plate body from being deformed or damaged due to uneven force during the flipping process, thereby extending the service life of the flip plate body. At the same time, the flip pulley is installed at both ends of the flip plate body through the pulley fixing assembly, so that the flip pulley can drive the flip body to flexibly flip the tea leaves along the preset track of the tea dryer, thereby improving the efficiency of the flip body in flipping the tea leaves.
[0008] Preferably, a pipe groove is provided inside the arc-shaped pipe clamp, and two groups of clamping strips are provided. The two groups of clamping strips are distributed at both ends of the arc-shaped pipe clamp. The edges of both sides of the flap body are located between the two groups of clamping strips. Pads are provided between the two groups of clamping strips and the flap body. The surfaces of the two groups of clamping strips are linearly provided with multiple groups of mounting holes, and the multiple groups of mounting holes pass through the edges of the two groups of clamping strips and the flap body.
[0009] Preferably, a plurality of groups of open slots are linearly provided on the surface of the flap body, a plurality of groups of primary fixing holes are linearly provided on both sides of the open slots, and secondary fixing holes matching the primary fixing holes are correspondingly provided on both side edges of the stainless steel mesh plate.
[0010] Preferably, the surface of the stainless steel mesh plate is provided with 20-60 mesh holes, and the mesh holes are provided in multiple groups, and the multiple groups of mesh holes are evenly distributed on the surface of the stainless steel mesh plate. The mesh holes are evenly distributed on the surface of the stainless steel mesh plate.
[0011] Preferably, the pulley fixing assembly includes an upper fixing plate and a lower fixing plate, and the upper fixing plate is provided with a first-level connecting hole at the surface corners, and the first-level connecting hole passes through the upper fixing plate and the flap body, and the lower fixing plate is provided with a connecting shaft at the surface corners, and the upper end of the connecting shaft is provided with a second-level connecting hole corresponding to the first-level connecting hole.
[0012] Preferably, the surfaces of the upper fixing plate and the lower fixing plate are both provided with secondary wheel grooves corresponding to the primary wheel grooves, the middle sections of the secondary wheel grooves are both provided with wheel seats, and movable holes are provided inside the wheel seats.
[0013] Preferably, a movable shaft is provided at the center of both ends of the flip pulley, the movable shaft is located inside the shaft groove, and the end of the movable shaft away from the flip pulley extends to the inside of the movable hole.
[0014] Beneficial effects of the utility model:
[0015] 1. Compared with the current flip-up plates on the market that use simple clips and slots to fix the inside of the tea dryer, this application combines a fixing clip, a pulley fixing assembly and a flip pulley, so that the two sets of fixing frames can clamp the two side edges of the flip-up plate body through the clamping strips. At the same time, when the flip-up plate body flips the tea leaves, the staff can insert the steel pipe into the arc-shaped pipe clamp to enhance the overall stability of the flip-up plate body structure and prevent the flip-up plate body from being deformed or damaged due to uneven force during the flipping process, thereby extending the service life of the flip-up plate body. At the same time, the flip pulley is installed at both ends of the flip-up plate body through the pulley fixing assembly, so that the flip pulley can drive the flip body to flexibly flip the tea leaves along the preset track of the tea dryer, thereby improving the efficiency of the flip body in flipping the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Shown is a schematic diagram of the overall structure of the flap holder of the present utility model;
[0017] Figure 2 Shown is a schematic diagram of the flap body and fixing clip structure of the flap fixer of the present invention;
[0018] Figure 3 Shown is a partially enlarged schematic diagram of the structure of the flap holder of the present invention;
[0019] Figure 4 Shown is a schematic diagram of the stainless steel mesh structure of the flap holder of the present invention;
[0020] Figure 5 Shown is a schematic diagram of the pulley fixing assembly structure of the flap fixer of the present invention.
[0021] Explanation of the accompanying drawings: 1. Flip plate body; 2. Fixing clamp; 3. Pulley fixing assembly; 301. Upper fixing plate; 302. Lower fixing plate; 303. Primary connecting hole; 304. Connecting shaft; 305. Secondary connecting hole; 306. Secondary wheel groove; 307. Wheel seat; 308. Movable hole; 4. Flip pulley; 5. Stainless steel mesh plate; 6. Primary wheel groove; 7. Shaft groove; 8. Opening groove; 9. Primary fixing hole; 10. Arc pipe clamp; 11. Pipe groove; 12. Clamp strip; 13. Pad strip; 14. Mounting hole; 15. Secondary fixing hole; 16. Mesh hole; 17. Movable shaft. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figure 1-Figure 5The utility model provides an embodiment: a flap holder for a tea dryer, comprising a flap body 1, a fixing clamp 2, a pulley fixing assembly 3, a flip pulley 4 and a stainless steel mesh plate 5; fixing clamps 2 for fixing the flap body 1 are provided on both sides of the flap body 1, the fixing clamp 2 comprises an arc-shaped pipe clamp 10 and a clamping strip 12, a stainless steel mesh plate 5 for carrying tea leaves is fitted on the surface of the flap body 1, a primary wheel groove 6 is opened at both ends of the flap body 1, an axis groove 7 is opened in the middle section of the primary wheel groove 6, a flip roller for driving the flap body 1 to slide along the track of the tea dryer is provided inside the primary wheel groove 6, and a pulley fixing assembly 3 for fixing the flip pulley 4 is provided at both ends of the flap body 1.
[0024] See also Figure 2-Figure 3 In this embodiment, a pipe groove 11 is opened inside the arc-shaped pipe clamp 10, and two groups of clamping strips 12 are provided. The two groups of clamping strips 12 are evenly distributed at both ends of the arc-shaped pipe clamp 10. The two side edges of the flap body 1 are located between the two groups of clamping strips 12. A pad 13 is provided between the two groups of clamping strips 12 and the flap body 1. The surfaces of the two groups of clamping strips 12 are linearly opened with multiple groups of mounting holes 14. The multiple groups of mounting holes 14 pass through the edges of the two groups of clamping strips 12 and the flap body 1. Through the combination of multiple groups of mounting holes 14, the staff can pass the screws through the mounting holes 14 and tighten the nuts, thereby stably connecting the flap body 1 and the fixing clamp 2. At the same time, the pad 13 can play a buffering role between the clamping strips 12 and the flap body 1, thereby avoiding To prevent the nut and the nut from loosening, the staff can insert the steel pipe into the pipe groove 11. During the tea drying process, the upper body of the flap will carry a certain amount of tea. The insertion of the steel pipe can share this part of the load, reducing the bearing pressure of the flap body 1 itself, thereby extending the service life of the flap body 1. The surface of the flap body 1 is linearly provided with multiple groups of open grooves 8, and multiple groups of primary fixing holes 9 are linearly provided on both sides of the open grooves 8. Secondary fixing holes 15 matching the primary fixing holes 9 are correspondingly provided on the edges of both sides of the stainless steel mesh plate 5. By combining the primary fixing holes 9 with the secondary fixing holes 15, the staff can install the stainless steel mesh plate 5 on the open groove 8 through the primary fixing holes 9 and the secondary fixing holes 15.
[0025] See also Figure 2-Figure 4In this embodiment, the surface of the stainless steel mesh plate 5 is provided with 20-60 mesh holes 16, and the mesh holes 16 are provided with multiple groups. The multiple groups of mesh holes 16 are evenly distributed on the surface of the stainless steel mesh plate 5. By combining the multiple groups of mesh holes 16, compared with the larger mesh holes 16 currently on the market, the 20-60 mesh holes 16 will not cause the tea leaves to get stuck when turning over the tea leaves. The pulley fixing assembly 3 includes an upper fixing plate 301 and a lower fixing plate 302. The corners of the surface of the upper fixing plate 301 are all provided with a primary connection hole 303, and the primary connection hole 303 is provided. 03 passes through the upper fixed plate 301 and the flap body 1, and a connecting shaft 304 is provided at the surface corners of the lower fixed plate 302. The upper end of the connecting shaft 304 is provided with a secondary connecting hole 305 corresponding to the primary connecting hole 303. By combining the upper fixed plate 301 and the lower fixed plate 302, when installing the flip pulley 4, the staff can align the connecting shaft 304 with the primary connecting hole 303 and pass it through, and then screw the bolt from the primary connecting hole 303 into the secondary connecting hole 305, thereby fixing the pulley fixing assembly 3 to both ends of the flap body 1.
[0026] See also Figure 3-Figure 5 In this embodiment, the surfaces of the upper fixing plate 301 and the lower fixing plate 302 are both provided with secondary wheel grooves 306 corresponding to the primary wheel grooves 6, and the middle sections of the secondary wheel grooves 306 are provided with wheel seats 307, and movable holes 308 are provided inside the wheel seats 307. The centers of both ends of the flip pulley 4 are provided with movable shafts 17, and the movable shafts 17 are located inside the shaft grooves 7. The end of the movable shaft 17 away from the flip pulley 4 extends to the inside of the movable hole 308. Through the combination of the movable shaft 17 and the wheel seat 307, the flip pulley 4 can rotate along the movable hole 308 of the wheel seat 307 through the movable shaft 17, so that the flip pulley 4 can slide along the preset track inside the tea dryer to flip the tea, further improving the flipping flexibility of the flip plate body 1 after being fixedly connected to the tea dryer.
[0027] During work, the staff can pass the screw through the mounting hole 14 and tighten the nut to stably connect the flap body 1 and the fixing clamp 2. At the same time, the pad 13 can act as a buffer between the clamp 12 and the flap body 1, thereby preventing the nut and the nut from loosening.
[0028] At the same time, the staff can insert the steel pipe into the pipe groove 11. During the tea drying process, the flap body 1 will bear a certain amount of tea. The insertion of the steel pipe can share this part of the load, reduce the bearing pressure of the flap body 1 itself, and thus extend the service life of the flap body 1.
[0029] When installing the flip pulley 4, the staff can align the connecting shaft 304 with the primary connecting hole 303 and pass it through, and then screw the bolt from the primary connecting hole 303 into the secondary connecting hole 305, thereby fixing the pulley fixing assembly 3 to both ends of the flip plate body 1.
[0030] The flip pulley 4 can rotate along the movable hole 308 of the wheel seat 307 through the movable shaft 17, so that the flip pulley 4 can slide along the preset track inside the tea dryer to flip the tea leaves, further improving the flipping flexibility of the flip pulley 4 after being fixedly connected to the tea dryer.
[0031] Through the above steps, compared with the current flip plates on the market that use simple clips and slots to fix them inside the tea dryer, this application combines the fixing clips 2, the pulley fixing assembly 3 and the flip pulley 4, so that the two sets of fixing frames can clamp the two side edges of the flip plate body 1 through the clamping strips 12. At the same time, when the flip plate body 1 flips the tea leaves, the staff can insert the steel pipe into the arc-shaped pipe clamp 10 to enhance the overall stability of the flip plate body 1 structure and prevent the flip plate body 1 from being deformed or damaged due to uneven force during the flipping process, thereby extending the service life of the flip plate body 1. At the same time, the flip pulley 4 is installed at both ends of the flip plate body 1 through the pulley fixing assembly 3, so that the flip pulley 4 can drive the flip body to flexibly flip the tea along the preset track of the tea dryer, thereby improving the efficiency of the flip body 1 in flipping the tea leaves.
Claims
1. A flap holder for a tea drying machine, comprising a flap body (1); characterized in that: The invention also includes a fixing clamp (2), a pulley fixing assembly (3), a flip pulley (4) and a stainless steel mesh plate (5); both sides of the flap body (1) are provided with a fixing clamp (2) for fixing the flap body (1), the fixing clamp (2) includes an arc-shaped pipe clamp (10) and a clamping strip (12), the surface of the flap body (1) is fitted with a stainless steel mesh plate (5) for carrying tea leaves, both ends of the flap body (1) are provided with a first-level wheel groove (6), the middle section of the first-level wheel groove (6) is provided with an axis groove (7), the interior of the first-level wheel groove (6) is provided with a flip roller for driving the flap body (1) to slide along the tea dryer track, and both ends of the flap body (1) are provided with a pulley fixing assembly (3) for fixing the flip pulley (4).
2. The flap holder for a tea drying machine according to claim 1, characterized in that: A pipe groove (11) is provided inside the arc-shaped pipe clamp (10), and two groups of clamping strips (12) are provided. The two groups of clamping strips (12) are evenly distributed at both ends of the arc-shaped pipe clamp (10). The edges of both sides of the flap body (1) are located between the two groups of clamping strips (12). Pads (13) are provided between the two groups of clamping strips (12) and the flap body (1). The surfaces of the two groups of clamping strips (12) are linearly provided with multiple groups of mounting holes (14). The multiple groups of mounting holes (14) penetrate the edges of the two groups of clamping strips (12) and the flap body (1).
3. The flap holder for a tea drying machine according to claim 1, characterized in that: The surface of the flap body (1) is linearly provided with a plurality of open slots (8), and both sides of the open slots (8) are linearly provided with a plurality of primary fixing holes (9). The edges of both sides of the stainless steel mesh plate (5) are correspondingly provided with secondary fixing holes (15) that match the primary fixing holes (9).
4. The flap holder for a tea drying machine according to claim 3, characterized in that: The surface of the stainless steel mesh plate (5) is provided with 20-60 mesh holes (16), the mesh holes (16) are evenly distributed on the surface of the stainless steel mesh plate (5), and the mesh holes (16) are provided in multiple groups, and the multiple groups of mesh holes (16) are evenly distributed on the surface of the stainless steel mesh plate (5).
5. The flap holder for a tea drying machine according to claim 1, characterized in that: The pulley fixing assembly (3) includes an upper fixing plate (301) and a lower fixing plate (302). The upper fixing plate (301) is provided with a primary connection hole (303) at a corner of the surface. The primary connection hole (303) passes through the upper fixing plate (301) and the flap body (1). The lower fixing plate (302) is provided with a connecting shaft (304) at a corner of the surface. The upper end of the connecting shaft (304) is provided with a secondary connection hole (305) corresponding to the primary connection hole (303).
6. The flap holder for a tea drying machine according to claim 5, characterized in that: The surfaces of the upper fixing plate (301) and the lower fixing plate (302) are both provided with secondary wheel grooves (306) corresponding to the primary wheel grooves (6), the middle sections of the secondary wheel grooves (306) are both provided with wheel seats (307), and the interiors of the wheel seats (307) are provided with movable holes (308).
7. The flap holder for a tea drying machine according to claim 6, characterized in that: A movable shaft (17) is provided at the center of both ends of the flip pulley (4). The movable shaft (17) is located inside the shaft groove (7). The end of the movable shaft (17) away from the flip pulley (4) extends to the inside of the movable hole (308).