Detection system

The detection range of the detector is expanded by rotating and moving the mechanism, which solves the problem of small detection range of the detector and improves the reliability of detection and equipment maintenance.

CN223400421UActive Publication Date: 2025-09-30XIAMEN TOBACCO IND
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Patent Information

Application Number
CN202422991745.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-09-30
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The detectors of existing tobacco processing equipment have a small detection range, resulting in low detection reliability.

Method used

The rotating mechanism and the moving mechanism are used to drive the detector to rotate and move, thereby expanding the detection range and reducing the detection blind area.

Benefits of technology

By flexibly adjusting the detection range of the detector, the reliability of detection is improved, the situation of abnormal working conditions not being discovered in time is reduced, and the reliability of equipment maintenance is improved.

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Abstract

The utility model relates to a detection system, and relates to the technical field of detection. The detection system includes: a detector; the detector is mounted on the rotating mechanism, and the rotating mechanism can drive the detector to rotate; and the rotating mechanism is installed on the moving mechanism, and the moving mechanism can drive the detector and the rotating mechanism to move. According to the technical scheme, the detection reliability can be improved.
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Description

Technical Field

[0001] The present disclosure relates to the field of detection technology, and in particular to a detection system. Background Art

[0002] During the processing of tobacco products, tobacco processing equipment needs to be regularly maintained to ensure that the processing capacity of the equipment can meet the process quality requirements during the production process.

[0003] In related technologies, corresponding detectors are usually deployed in the area where the tobacco processing equipment is located to detect the working conditions of the tobacco processing equipment, so as to determine whether the tobacco processing equipment is aging or worn out, so that equipment with abnormal working conditions can be repaired in time. Utility Model Content

[0004] The inventors of the present disclosure have discovered that the above-mentioned related art has the following problem: the detection range of the deployed detector is small, resulting in low detection reliability.

[0005] In order to solve the above problems, the embodiments of the present disclosure provide the following solutions.

[0006] According to some embodiments of the present disclosure, a detection system is provided, characterized in that it includes: a detector; a rotating mechanism, the detector is installed on the rotating mechanism, and the rotating mechanism can drive the detector to rotate; and a moving mechanism, the rotating mechanism is installed on the moving mechanism, and the moving mechanism can drive the detector and the rotating mechanism to move.

[0007] In some embodiments, the rotating mechanism can drive the detector to rotate around a first rotation axis and a second rotation axis, and the first rotation axis and the second rotation axis extend in different directions.

[0008] In some embodiments, the rotation mechanism includes a first rotation mechanism and a second rotation mechanism, wherein the first rotation mechanism can drive the detector to rotate around the first rotation axis, and the second rotation mechanism can drive the detector to rotate around the second rotation axis.

[0009] In some embodiments, an extending direction of the first rotation axis is perpendicular to an extending direction of the second rotation axis.

[0010] In some embodiments, the detector comprises an optical sensor coupled to the first rotation mechanism.

[0011] In some embodiments, the detector includes at least one of the following: an optical sensor connected to both the first rotating mechanism and the second rotating mechanism; a sound sensor connected to the second rotating mechanism; and a gas sensor connected to the second rotating mechanism.

[0012] In some embodiments, the optical sensor includes an infrared sensor and / or a visible light sensor.

[0013] In some embodiments, the detection system further includes: a support arm, one end of the support arm is connected to the rotating mechanism, and the other end of the support arm is connected to the moving mechanism.

[0014] In some embodiments, the support arm includes: a lifting assembly; a first lifting arm connected to the rotating mechanism; a second lifting arm connected to the moving mechanism, and the first lifting arm and the second lifting arm are connected through the lifting assembly.

[0015] In some embodiments, the support arm includes a first fixing member and a second fixing member, the first lifting arm is connected to the rotating mechanism through the first fixing member, and the second lifting arm is connected to the moving mechanism through the second fixing member.

[0016] In some embodiments, a radar is provided on the outer peripheral wall of the moving mechanism.

[0017] In some embodiments, the radar is positioned toward a direction in which the mobile mechanism travels.

[0018] In the above embodiment, the moving mechanism can move the detector and the rotating mechanism, and the rotating mechanism can rotate the detector. Thus, the rotating mechanism can flexibly adjust the detection range of the detector, thereby expanding the detection range of the detector, reducing detection blind spots, and thus improving detection reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.

[0020] The present disclosure can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:

[0021] Figure 1 The diagram shows the structure of some embodiments of the detection system of the present disclosure.

[0022] Figure 2 Showing structural diagrams of other embodiments of the detection system disclosed herein;

[0023] Figure 3 and Figure 4 A partial structural diagram of some embodiments of the detection system of the present disclosure is shown. DETAILED DESCRIPTION

[0024] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present disclosure.

[0025] At the same time, it should be understood that for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship.

[0026] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present disclosure, its application, or uses.

[0027] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0028] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0029] It should be noted that like reference numerals and letters refer to like items in the following figures, and therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.

[0030] As mentioned above, in the related art, when deploying detectors to detect the working conditions of tobacco processing equipment, the detectors are deployed at fixed positions, resulting in a small detection range and low detection reliability.

[0031] In view of this, the present disclosure proposes a detection system that can flexibly adjust the detection range of a detector, effectively reducing the detection blind area, thereby improving the reliability of detection.

[0032] Figure 1 The diagram shows the structure of some embodiments of the detection system of the present disclosure.

[0033] like Figure 1 As shown, the detection system 10 includes a detector 110 , a rotating mechanism 120 and a moving mechanism 130 .

[0034] The detector 110 is mounted on the rotating mechanism 120, and the rotating mechanism 120 can drive the detector 110 to rotate. The rotating mechanism 120 is mounted on the moving mechanism 130, and the moving mechanism 130 can drive the detector 110 and the rotating mechanism 120 to move.

[0035] In some embodiments, the detector 110 may include one or more of an optical sensor, an acoustic sensor, and a gas sensor. For example, an optical sensor may be used to detect the temperature and component deformation of the tobacco processing equipment; an acoustic sensor may be used to detect noise during operation of the tobacco processing equipment; and a gas sensor may be used to detect the gas composition in the area where the tobacco processing equipment is located.

[0036] In some embodiments, the rotation mechanism 120 can drive the detector 110 to rotate about one or more rotation axes.

[0037] In some embodiments, the mobile mechanism 130 may include a vehicle body. For example, the vehicle body may include an internal drive unit, a chassis ( Figure 1 Not shown), wheels 131 ( Figure 1 Two wheels 131 are shown schematically).

[0038] In the above embodiment, the moving mechanism can move the detector and the rotating mechanism, and the rotating mechanism can rotate the detector. In this way, the rotating mechanism can flexibly adjust the detection range of the detector, thereby expanding the detection range of the detector, reducing detection blind spots, and thus improving detection reliability.

[0039] Furthermore, by expanding the detection range of the detector, the number of cases where some abnormal operating conditions are not discovered in a timely manner can be reduced, thereby helping to improve the reliability of maintenance of tobacco processing equipment.

[0040] In some embodiments, the rotating mechanism 120 can drive the detector 110 to rotate around a first rotation axis and a second rotation axis, wherein the first rotation axis and the second rotation axis extend in different directions.

[0041] In this way, the rotating mechanism can drive the detector to rotate around multiple rotation axes with different extension directions, which helps to further expand the detection range of the detector and further improve the reliability of the detection.

[0042] In some embodiments, the extending direction of the first rotation axis may be perpendicular to the extending direction of the second rotation axis. For example, the extending direction of the first rotation axis may be perpendicular to the ground, and the extending direction of the second rotation axis may be parallel to the ground.

[0043] For example, the rotating mechanism 120 can allow the detector 110 to rotate in a plane perpendicular to the ground by driving the detector 110 to rotate around a first rotation axis; the rotating mechanism 120 can allow the detector 110 to rotate in a plane parallel to the ground by driving the detector 110 to rotate around a second rotation axis.

[0044] Figure 2 The following are structural diagrams showing some other embodiments of the detection system disclosed herein.

[0045] like Figure 2 As shown, the detector 110 is mounted on the moving mechanism 130 via the rotating mechanism 120 . Figure 2 The moving mechanism 130 is schematically shown as a vehicle body. For example, the vehicle body may include wheels 131 and a chassis 132.

[0046] In some embodiments, the rotating mechanism 120 may include a first rotating mechanism 121 and a second rotating mechanism ( Figure 2 (not shown). The first rotating mechanism 121 can drive the detector 110 to rotate around a first rotation axis, and the second rotating mechanism can drive the detector 110 to rotate around a second rotation axis.

[0047] Figure 3 and Figure 4 A partial structural diagram of some embodiments of the detection system of the present disclosure is shown.

[0048] In some embodiments, as Figure 3 and Figure 4 As shown, the first rotating mechanism 121 and the second rotating mechanism 122 may be connected to each other.

[0049] In some embodiments, the detector 110 may include an optical sensor connected to a first rotating mechanism 121. For example, the first rotating mechanism 121 can drive the optical sensor to rotate about a first rotation axis in the pitch direction. In other words, the first rotating mechanism 121 can drive the optical sensor to rotate from the direction of vehicle travel to the direction opposite to the vehicle's travel. This can expand the optical sensor's detection range, thereby improving the reliability of detection using the optical sensor.

[0050] In some embodiments, the optical sensor may include an infrared sensor and / or a visible light sensor. Figure 3 and Figure 4 As shown, the optical sensor may include an infrared sensor 111 and a visible light sensor 112. The infrared sensor 111 may be used to detect the temperature of the tobacco processing equipment, and the visible light sensor 112 may be used to detect deformation of components of the tobacco processing equipment.

[0051] For example, the first rotating mechanism 121 may include a base and a first rotating shaft ( Figure 3 and Figure 4 (Not shown). The infrared sensor 111 can be connected to one end of the first rotating shaft, and the visible light sensor 112 can be connected to the other end of the first rotating shaft. The infrared sensor 111 and the visible light sensor 112 can be installed side by side on the base.

[0052] In some embodiments, the detector 110 may include at least one of an optical sensor connected to both the first rotating mechanism 121 and the second rotating mechanism 122 , a sound sensor connected to the second rotating mechanism 122 , and a gas sensor connected to the second rotating mechanism 122 .

[0053] It should be understood that the first rotation mechanism can drive the connected sensor to rotate around the first rotation axis, and the second rotation mechanism can drive the connected sensor to rotate around the second rotation axis.

[0054] For example, the detector 110 may include an optical sensor connected to both the first rotating mechanism 121 and the second rotating mechanism 122. Figure 3 and Figure 4 As shown, the optical sensor may include an infrared sensor 111 and a visible light sensor 112. The infrared sensor 111 and the visible light sensor 112 may be mounted on both sides of the first rotating mechanism 121 and connected to the second rotating mechanism 122 via the first rotating mechanism 121, so that the second rotating mechanism 122 can drive the first rotating mechanism 121 and the infrared sensor 111 and the visible light sensor 112 mounted on the first rotating mechanism 121 to rotate around the second rotation axis.

[0055] In this way, considering that the sensing direction of the optical sensor is greatly affected by the deployment position, the optical sensor is driven to rotate around the first rotation axis (for example, in the pitch angle direction) by the first rotation mechanism, and the optical sensor is driven to rotate around the second rotation axis (for example, in the azimuth angle direction) by the second rotation mechanism, thereby further expanding the detection range of the optical sensor and further improving the reliability of detection using the optical sensor.

[0056] For another example, the detector 110 may include a sound sensor connected to the second rotating mechanism 122. Figure 3 and Figure 4 As shown, the sound sensor 113 can be installed above the first rotating mechanism 121 and connected to the second rotating mechanism 122 through the first rotating mechanism 121, so that the second rotating mechanism 122 can drive the first rotating mechanism 121 and the sound sensor 113 installed on the first rotating mechanism 121 to rotate around the second rotating axis.

[0057] In this way, considering that voiceprint perception also has directionality, driving the sound sensor to rotate around the second rotation axis (for example, in the azimuth direction) through the second rotation mechanism can help expand the detection range of the sound sensor, thereby helping to improve the reliability of detection using the sound sensor.

[0058] For another example, the detector 110 may include a gas sensor connected to the second rotating mechanism 122. Figure 3 and Figure 4As shown, the gas sensor 114 can be suspended below the first rotating mechanism 121 and connected to the second rotating mechanism 122 through the first rotating mechanism 121. The gas sensor 114 and the second rotating mechanism 122 can be installed on the same side of the first rotating mechanism 121. The second rotating mechanism 122 can drive the first rotating mechanism 121 and the gas sensor 114 installed on the first rotating mechanism 121 to rotate around the second rotation axis.

[0059] In some embodiments, please refer to Figure 2 The detection system 10 may further include a support arm 140 . One end of the support arm 140 may be connected to the rotating mechanism 120 , and the other end of the support arm 140 may be connected to the moving mechanism 130 .

[0060] In some embodiments, as Figure 2 As shown, the support arm 140 may include a lifting assembly 141, a first lifting arm 142 connected to the rotating mechanism 120, and a second lifting arm 143 connected to the moving mechanism 130. The first lifting arm 142 and the second lifting arm 143 are connected via the lifting assembly 141. For example, the lifting assembly 141 can drive the first lifting arm 142 and / or the second lifting arm 143 to move up and down.

[0061] In this way, by setting a liftable lifting component in the support arm, the detection height of the rotating mechanism connected to the support arm and the detector installed on the rotating mechanism can be flexibly adjusted, thereby further expanding the detection range of the detector, thereby further reducing the detection blind area and improving the reliability of detection.

[0062] In addition, by adjusting the detection height of the detector installed on the rotating mechanism, inspections of tobacco processing equipment at high places can be carried out to reduce the occurrence of missed inspections of high-place equipment, thereby helping to improve the reliability of maintenance of tobacco processing equipment.

[0063] In some embodiments, as Figure 2 and Figure 3 As shown, the support arm 140 may further include a first fixing member 144 and a second fixing member 145. The first lifting arm 142 is connected to the rotating mechanism 120 via the first fixing member 144. The second lifting arm 143 is connected to the moving mechanism 130 via the second fixing member 145.

[0064] In some embodiments, a radar may be provided on the outer peripheral wall of the mobile mechanism 130. For example, Figure 2 As shown, a laser radar 133 can be provided on the outer peripheral wall of the mobile mechanism 130 so that the mobile mechanism 130 can accurately move along a preset inspection route to realize the inspection of tobacco processing equipment in different areas.

[0065] In some embodiments, the radar may be positioned in the direction in which the mobile mechanism 130 is traveling. Figure 2 As shown, the laser radar 133 can be set on the direction of travel of the moving mechanism 130.

[0066] In some embodiments, a control device 150 may be further provided in the mobile mechanism 130. For example, the control device 150 may be configured to determine whether an abnormal operating condition exists based on the data detected by the detector 110 and output an alarm prompt to the remote platform.

[0067] Thus far, the technical solution of the detection system according to the present disclosure has been described in detail. To avoid obscuring the concept of the present disclosure, some details known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed herein.

[0068] The methods and systems of the present disclosure may be implemented in many ways. For example, the methods and systems of the present disclosure may be implemented by software, hardware, firmware, or any combination of software, hardware, and firmware. The above order of steps for the method is for illustration only, and the steps of the method of the present disclosure are not limited to the order specifically described above unless otherwise specified. In addition, in some embodiments, the present disclosure may also be implemented as programs recorded in a recording medium, which include machine-readable instructions for implementing the methods according to the present disclosure. Thus, the present disclosure also covers recording media that store programs for executing the methods according to the present disclosure.

[0069] Although some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art will appreciate that the above examples are for illustrative purposes only and are not intended to limit the scope of the present disclosure. Those skilled in the art will appreciate that modifications may be made to the above embodiments without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. A detection system, characterized in that: include: detector; A rotating mechanism, the detector is mounted on the rotating mechanism, and the rotating mechanism can drive the detector to rotate; The moving mechanism is installed on the rotating mechanism, and the moving mechanism can drive the detector and the rotating mechanism to move.

2. The detection system according to claim 1, characterized in that The rotating mechanism can drive the detector to rotate around a first rotating axis and a second rotating axis, and the first rotating axis and the second rotating axis extend in different directions.

3. The detection system according to claim 2, characterized in that The rotating mechanism includes a first rotating mechanism and a second rotating mechanism. The first rotating mechanism can drive the detector to rotate around the first rotating axis, and the second rotating mechanism can drive the detector to rotate around the second rotating axis.

4. The detection system according to claim 2, characterized in that An extending direction of the first rotation axis is perpendicular to an extending direction of the second rotation axis.

5. The detection system according to claim 3, characterized in that: The detector includes an optical sensor connected to the first rotating mechanism.

6. The detection system according to claim 3, characterized in that The detector includes at least one of the following: an optical sensor connected to both the first rotating mechanism and the second rotating mechanism; a sound sensor connected to the second rotating mechanism; A gas sensor is connected to the second rotating mechanism.

7. The detection system according to claim 5 or 6, characterized in that: The optical sensor includes an infrared sensor and / or a visible light sensor.

8. The detection system according to any one of claims 1 to 6, characterized in that: The detection system also includes: A support arm, one end of which is connected to the rotating mechanism, and the other end of which is connected to the moving mechanism.

9. The detection system according to claim 8, characterized in that: The support arm comprises: Lifting components; a first lifting arm connected to the rotating mechanism; A second lifting arm is connected to the moving mechanism, and the first lifting arm and the second lifting arm are connected through the lifting assembly.

10. The detection system according to claim 9, characterized in that: The support arm includes a first fixing member and a second fixing member. The first lifting arm is connected to the rotating mechanism through the first fixing member, and the second lifting arm is connected to the moving mechanism through the second fixing member.

11. The detection system according to any one of claims 1 to 6, characterized in that: A radar is provided on the outer peripheral wall of the moving mechanism.

12. The detection system according to claim 11, characterized in that: The radar is arranged toward the direction in which the moving mechanism travels.