Tensile strength detection device for polyester yarn production

By designing a tensile strength testing device for polyester yarn production, the problem of polyester yarn end falling off and damage was solved, the accurate measurement of the ultimate tensile length was achieved, and the reliability and accuracy of the test was ensured.

CN223400715UActive Publication Date: 2025-09-30CHANGZHOU SHENGJIE HELI CHEM FIBER CO LTD
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Patent Information

Application Number
CN202422436493.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-30
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing polyester yarn tensile strength testing equipment is prone to causing the ends to fall off and be damaged during clamping, and is unable to effectively calculate the maximum extension length of the yarn when it breaks.

Method used

A tensile strength testing device for polyester yarn production was designed, which included a support frame, a mounting seat, a cylinder, a lifting seat, a pulling plate, a tension sensor, a clamping seat, a wire clamping mechanism, and a measuring mechanism. The polyester yarn end was fixed by a combination of a clamping block, a pressure rod, a spring, and a pressure cover, and the ultimate tensile length was recorded by the measuring mechanism.

Benefits of technology

It achieves effective fixation of the polyester filament, reduces the risk of end damage, can accurately calculate the ultimate tensile length, and improves the accuracy of tensile strength testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyester yarn production, in particular to a tensile strength detection device for polyester yarn production, which comprises a support frame, a mounting seat, an oil cylinder, a lifting seat, a pulling plate, a tension sensor, a first clamping seat, a second clamping seat, a yarn clamping mechanism and a measuring mechanism, the oil cylinder is fixedly arranged at the top of the mounting seat, the lifting seat is fixedly arranged at the telescopic end of the oil cylinder, the pulling plate is fixedly arranged at the bottom of the lifting seat, the tension sensor is mounted at the bottom of the pulling plate, and the first clamping seat is fixedly arranged at the bottom of the tension sensor. The tensile strength detection device is simple in structure and convenient to operate, the clamped end is effectively fixed, the fixing effect is guaranteed, meanwhile, the damage and fracture risk of the end is reduced, the ultimate tensile length of the polyester yarn can be counted in the detection process, the tensile strength detection effect is guaranteed, and meanwhile, the tensile property of the polyester yarn is effectively measured.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester yarn production, in particular to a tensile strength detection device for polyester yarn production. Background Art

[0002] Polyester chemical fibers have a wide range of applications. In addition to traditional clothing, they are also being developed in industries such as automobiles, construction, interior and exterior building decoration, and labor protection. The development direction of chemical fiber applications is shifting to non-clothing fields.

[0003] The tensile strength of polyester yarn affects the performance of fabrics, so the tensile strength of polyester yarn is one of the important indicators of silk thread. When clamping polyester yarn, existing tensile strength testing equipment has the problem that the ends are easy to fall off and the clamping ends are damaged and easy to break. At the same time, the testing equipment cannot effectively count the maximum extension length of the silk thread when it is broken. Utility Model Content

[0004] The utility model aims at the defects in the prior art and provides a tensile strength detection device for polyester yarn production.

[0005] The utility model is achieved through the following technical solutions:

[0006] The cam is fixed on the top of the mounting base, the lifting base is fixed on the telescopic end of the oil cylinder, the pulling plate is fixed on the bottom of the lifting base, the pulling sensor is installed on the bottom of the pulling plate, the first clamping seat is fixed on the bottom of the tension sensor, the second clamping seat is fixed on the inner side of the bottom of the support frame, the clamping mechanism is clamped inside the first clamping seat and the second clamping seat, and the measuring mechanism is arranged inside one side of the support frame, the clamping mechanism comprises an insert block, a clamping block, a pressure rod, a spring and a pressure cover, the clamping block is fixed on the top of the insert block, the pressure rod is clamped inside the clamping block, the spring is arranged between the clamping block and the pressure rod, and the pressure cover is connected to the clamping block by screws.

[0007] In a preferred embodiment of the present invention, the measuring mechanism includes an adjustment seat, a push plate, a measuring rod and a screw, the adjustment seat is clamped on the inner side of the support frame, the push plate is arranged at one end of the top of the pull plate, the measuring rod is fixedly arranged on the top of the adjustment seat, and the screw is fixedly arranged on the outer side of the adjustment seat;

[0008] The measuring mechanism mainly adjusts the height after the high-speed adjustment of the pulling plate is completed, and counts the lifting height of the pulling plate after the chemical fiber is broken, so as to obtain the ultimate tensile length when the chemical fiber is broken.

[0009] In a preferred embodiment of the present invention, one end of the screw rod passes through and extends to the outside of one side of the support frame, a waist-shaped hole is provided on the side of the support frame to match the hole, and a locking nut is provided on the surface of the screw rod;

[0010] The waist-shaped hole on the side of the support frame is convenient for adjusting the height of the adjustment seat. After the locking nut on the surface of the screw is tightened, the height of the entire measuring mechanism is locked.

[0011] In a preferred embodiment of the present invention, the push plate is sleeved on the outside of the measuring rod, the bottom of the push plate is in contact with the upper surface of the adjustment seat, and the surface of the measuring rod is provided with a scale;

[0012] After the top of the adjustment seat contacts the bottom of the push plate, a tensile strength test is performed. After the test is completed, the height to which the push plate is lifted on the surface of the measuring rod is the ultimate tensile length of the chemical fiber.

[0013] In a preferred embodiment of the present invention, the top inner side of the clamping block is provided with a latching tooth, and the inner side of the pressure cover is provided with a tooth groove cooperating therewith;

[0014] The clamping teeth on the top inner side of the clamping block engage with the tooth grooves on the inner side of the pressure cover to further clamp and fix the end of the chemical fiber yarn, thereby ensuring the fixing effect of the polyester chemical fiber yarn.

[0015] In a preferred embodiment of the present invention, a mounting hole is provided inside the clamping block to facilitate the engagement of the pressure rod, a spring is provided in the mounting hole inside the clamping block, a pressure plate is provided at one end of the pressure rod, and a limit plate is provided at the other end;

[0016] The limiting plate limits the pressing block and applies pressure to the spring. The pressing piece contracts under pressure and clamps the polyester thread with the inner wall of the installation hole to achieve a fixing effect.

[0017] The beneficial effects of the utility model are:

[0018] The polyester yarn of the tensile strength testing device for polyester yarn production is easy to install and effectively fixes the clamped end, ensuring the fixing effect while reducing the risk of damage and breakage of the end. In addition, the ultimate tensile length of the polyester yarn can be counted during the testing process, ensuring the tensile strength testing effect while effectively measuring the tensile properties of the polyester yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the tensile strength testing device for polyester yarn production of the present invention;

[0020] Figure 2 This is a side structural diagram of a tensile strength testing device for polyester yarn production according to the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of the wire clamping mechanism of the tensile strength testing device for polyester yarn production of the present invention;

[0022] Figure 4 This is a partial cross-sectional structural diagram of the wire clamping mechanism of the tensile strength testing device for polyester yarn production of the present invention.

[0023] In the figure: 1. Support frame; 2. Mounting seat; 3. Cylinder; 4. Lifting seat; 5. Pull plate; 6. Tension sensor; 7. First clamping seat; 8. Second clamping seat; 9. Wire clamping mechanism; 91. Insert block; 92. Clamping block; 93. Pressure rod; 94. Spring; 95. Pressure cover; 10. Measuring mechanism; 101. Adjusting seat; 102. Pushing plate; 103. Measuring rod; 104. Screw. DETAILED DESCRIPTION

[0024] The following detailed description of preferred embodiments of the present invention, combined with the accompanying drawings, will facilitate understanding of the advantages and features of the present invention by those skilled in the art, thereby more clearly defining the scope of protection of the present invention. Directional terms used in this invention, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are intended solely to refer to the directions in the accompanying drawings. Therefore, these directional terms are intended to illustrate and facilitate understanding of the present invention and are not intended to limit the present invention.

[0025] like Figure 1-4 The tensile strength detection device for polyester yarn production shown in the figure includes a support frame 1, a mounting seat 2, a cylinder 3, a lifting seat 4, a pulling plate 5, a tension sensor 6, a first clamping seat 7, a second clamping seat 8, a wire clamping mechanism 9 and a measuring mechanism 10. The mounting seat 2 is fixedly arranged on the inner side of the support frame 1, the cylinder 3 is fixedly arranged on the top of the mounting seat 2, the lifting seat 4 is fixedly arranged on the telescopic end of the cylinder 3, the pulling plate 5 is fixedly arranged at the bottom of the lifting seat 4, the tension sensor 6 is installed at the bottom of the pulling plate 5, and the first clamping seat 7 is fixedly arranged on the tension sensor At the bottom of the device 6, the second clamping seat 8 is fixedly arranged on the inner side of the bottom of the support frame 1, the wire clamping mechanism 9 is clamped inside the first clamping seat 7 and the second clamping seat 8, and the measuring mechanism 10 is arranged inside one side of the support frame 1. The wire clamping mechanism 9 includes an insert block 91, a clamping block 92, a pressure rod 93, a spring 94 and a pressure cover 95. The clamping block 92 is fixedly arranged on the top of the insert block 91, the pressure rod 93 is clamped on the inner side of the clamping block 92, the spring 94 is arranged between the clamping block 92 and the pressure rod 93, and the pressure cover 95 is connected to the clamping block 92 by screws.

[0026] Specifically, the measuring mechanism 10 includes an adjusting seat 101, a pushing plate 102, a measuring rod 103 and a screw 104. The adjusting seat 101 is clamped on the inner side of the support frame 1, the pushing plate 102 is set at one end of the top of the pull plate 5, the measuring rod 103 is fixed on the top of the adjusting seat 101, and the screw 104 is fixed on the outside of the adjusting seat 101. One end of the screw 104 passes through and extends to the outside of one side of the support frame 1. A waist-shaped hole is opened on the side of the support frame 1 to match it. The surface of the screw 104 A locking nut is provided, and a push plate 102 is sleeved on the outside of the measuring rod 103. The bottom of the push plate 102 is in contact with the upper surface of the adjustment seat 101. A scale is provided on the surface of the measuring rod 103. A latch is provided on the top inner side of the clamping block 92. A tooth groove is provided on the inner side of the pressure cover 95 to cooperate with it. A mounting hole is provided inside the clamping block 92 to facilitate the cooperation of the pressure rod 93. The spring 94 is provided in the mounting hole inside the clamping block 92. A pressure plate is provided at one end of the pressure rod 93, and a limiting plate is provided at the other end.

[0027] After the thread ends are clamped, the thread ends are wound around the surface of the pressure rod 93 and the end thread ends are clamped to the tooth position at the inner top of the clamping block 92. After the thread ends pass through the groove at one end of the pressure plate of the pressure rod 93, they are clamped into the arc groove in the middle of the tooth. Then, the pressure cover 95 is installed. The tooth groove inside the pressure cover 95 and the tooth position at the inner top of the clamping block 92 clamp the end of the thread ends. During the installation of the pressure cover 95, the pressure cover 95 applies pressure to the pressure plate at the end of the pressure rod 93, so that the pressure plate and the inner wall of the mounting hole clamp the wound thread. The measuring area of ​​the thread ends will pass through the arc groove position in the middle of the clamping block 92 and the pressure cover 95, effectively avoiding damage to the thread ends caused by clamping. Then, the two plug-in blocks 91 are clamped into the grooves on one side of the first clamping seat 7 and the second clamping seat 8 respectively.

[0028] Furthermore, the height of the oil cylinder 3 is adjusted to allow the measured polyester yarn to stretch freely, and then the locking nut on the surface of the screw 104 is loosened to adjust the height of the adjustment seat 101 until its upper surface is in contact with the bottom of the pushing plate 102. Then, the oil cylinder 3 is started to extend to lift the height of the pulling plate 5. The lifting seat 4 effectively guides the lifting of the pulling plate 5. During the stretching process, the tension sensor 6 will perform real-time statistics on the magnitude of the tension until the polyester yarn is broken. The oil cylinder 3 stops extending. At this time, the height to which the pushing plate 102 is lifted on the surface of the measuring rod 103 is the maximum stretching length of this section of polyester yarn.

[0029] It should be noted that the parts not covered in the present invention are the same as the existing technology or can be implemented by using the existing technology; the various drives in the present invention can be implemented by using corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structure in the drawings.

[0030] In the description of the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "set," and "provided with" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0031] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the concept of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. A tensile strength testing device for polyester yarn production, comprising a support frame (1), a mounting seat (2), a cylinder (3), a lifting seat (4), a pulling plate (5), a tension sensor (6), a first clamping seat (7), a second clamping seat (8), a wire clamping mechanism (9) and a measuring mechanism (10), characterized in that: The mounting seat (2) is fixedly arranged on the inner side of the support frame (1), the oil cylinder (3) is fixedly arranged on the top of the mounting seat (2), the lifting seat (4) is fixedly arranged on the telescopic end of the oil cylinder (3), the pulling plate (5) is fixedly arranged on the bottom of the lifting seat (4), the tension sensor (6) is installed on the bottom of the pulling plate (5), the first clamping seat (7) is fixedly arranged on the bottom of the tension sensor (6), the second clamping seat (8) is fixedly arranged on the inner side of the bottom of the support frame (1), the wire clamping mechanism (9) is clamped inside the first clamping seat (7) and the second clamping seat (8), and the measuring mechanism (10) is arranged inside one side of the support frame (1); The wire clamping mechanism (9) includes an insert block (91), a clamping block (92), a pressure rod (93), a spring (94) and a pressure cover (95), wherein the clamping block (92) is fixedly arranged on the top of the insert block (91), the pressure rod (93) is clamped on the inner side of the clamping block (92), the spring (94) is arranged between the clamping block (92) and the pressure rod (93), and the pressure cover (95) is connected to the clamping block (92) by screws.

2. The tensile strength testing device for polyester yarn production according to claim 1, characterized in that: The measuring mechanism (10) comprises an adjusting seat (101), a pushing plate (102), a measuring rod (103) and a screw (104); the adjusting seat (101) is clamped on the inner side of the support frame (1); the pushing plate (102) is arranged on one end of the top of the pulling plate (5); the measuring rod (103) is fixedly arranged on the top of the adjusting seat (101); and the screw (104) is fixedly arranged on the outer side of the adjusting seat (101).

3. The tensile strength testing device for polyester yarn production according to claim 2, characterized in that: One end of the screw rod (104) passes through and extends to the outside of one side of the support frame (1); a waist-shaped hole matching the screw rod (1) is provided on the side of the support frame (1); and a locking nut is provided on the surface of the screw rod (104).

4. The tensile strength testing device for polyester yarn production according to claim 2, characterized in that: The pushing plate (102) is sleeved on the outside of the measuring rod (103), the bottom of the pushing plate (102) is in contact with the upper surface of the adjustment seat (101), and the surface of the measuring rod (103) is provided with a scale.

5. The tensile strength testing device for polyester yarn production according to claim 1, characterized in that: The top of the inner side of the clamping block (92) is provided with a latching tooth, and the inner side of the pressure cover (95) is provided with a tooth groove that matches the latching tooth.

6. The tensile strength testing device for polyester yarn production according to claim 1, characterized in that: The clamping block (92) is provided with a mounting hole for facilitating the engagement of the pressure rod (93), and the spring (94) is arranged in the mounting hole inside the clamping block (92). One end of the pressure rod (93) is provided with a pressing sheet, and the other end thereof is provided with a limiting plate.