Redox flow battery assembly line galvanic pile screw rod installation mechanism convenient for rapid positioning
By designing a stack screw installation mechanism for the flow battery assembly line that is easy to quickly position, and using a robotic arm and visual sensors to achieve orderly installation of the stack screws, the problem of mutual friction and damage between the stack screws is solved, ensuring the quality of the screws.
Patent Information
- Application Number
- CN202422409985.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the installation of traditional fuel cell stack screws, the screws rub against each other, causing damage and affecting the use effect.
A stack screw installation mechanism for a flow battery assembly line is designed, which is easy to quickly position. A robotic arm and a visual sensor are used in conjunction with clamps to achieve orderly separate stacking and installation of the stack screws, avoiding mutual friction.
It effectively avoids friction damage between the stack screws and ensures the subsequent use quality of the screws.
Smart Images

Figure CN223401633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of installation mechanisms, in particular to a stack screw installation mechanism for a flow battery assembly line, which is convenient for rapid positioning. Background Art
[0002] The installation of stack screws for liquid flow battery assembly lines involves multiple steps and components to ensure the tight connection and safety of the stack. This process includes not only automated assembly systems, liquid handling systems, stack lamination machines, and packaging systems, but also test workstations and automated control systems. Specifically for the installation of stack screws, the process includes the following key steps: Automated assembly system: responsible for automatically assembling the various components of the flow battery, such as electrolyte tanks, electrodes, membranes, etc., to the correct positions; Stack lamination machine: automatically stacks the battery cells into the stack to ensure correct alignment and connection; Bolt installation: through the cooperation of the bolt fixture and the servo motor, the bolts are passed through the corresponding bolt holes of the upper and lower end plates, and finally tightened to meet the requirements of the tightening connection; Test workstation: various tests are performed on the assembled stack to ensure that its performance meets the specifications, which may include tests on battery capacity, charge and discharge performance, etc.; Automated control system: controls the computer system of the entire assembly machine to ensure the coordinated work of each component and the smooth progress of the production process.
[0003] However, the traditional stack screw installation has the following disadvantages:
[0004] Traditional stack screw installation usually involves manually transferring or transporting the stack screws and then collecting them on an installation mechanism. The stack screws are stacked together, and the friction between the stack screws causes damage to the surfaces, which affects the subsequent use of the stack screws. Utility Model Content
[0005] The purpose of the present utility model is to provide a stack screw installation mechanism for a liquid flow battery assembly line that is easy to quickly position, so as to solve the problem proposed in the above background technology that the traditional stack screw installation is usually to manually transfer or transport the stack screws and then collect them on the installation mechanism, and the stack screws are stacked together, and the stack screws rub against each other and cause damage to the surface, which affects the subsequent use of the stack screws.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a screw installation mechanism for a flow battery assembly line that is convenient for rapid positioning, comprising an operating casing, an electrical box being provided on one side of the operating casing, a conveyor line being provided between the operating casing and the electrical box, an installation mechanism being provided at one end of one side of the conveyor line, a pick-up and place mechanism being provided at one end of the other side of the conveyor line, the installation mechanism comprising a mounting frame and two positioning platforms, the bottom ends of both sides of the mounting frame being fixedly connected to one side of the two positioning platforms respectively, a height frame being fixedly provided at the top of the mounting frame, and a A height platform, the top ends of both sides of the mounting frame are fixedly installed with limit platforms, the picking and placing mechanism includes a sampling base and a length platform, the top end of the sampling base is fixedly connected to the bottom end of the length platform, the top end of the length platform is rotatably connected to a turntable, the top end of the turntable is rotatably connected to a first robotic arm, the top end of the first robotic arm is rotatably connected to a second robotic arm, the top end of the second robotic arm is rotatably connected to a third robotic arm, clamping parts are fixedly installed on both sides of the third robotic arm, a detection frame is fixedly installed on the surface of the third robotic arm, and a visual sensor is fixedly installed on the bottom end of the detection frame.
[0007] Preferably, a positioning plate is fixedly installed on the bottom ends of the two positioning platforms, and a number of positioning frames are fixedly installed on the bottom ends of the two positioning plates. The four corners of the top ends of the several positioning frames are threadedly connected with positioning screws, and the four corners of the bottom ends of the mounting frames are fixedly installed with moving wheels. A handle is fixedly installed on the surface of the mounting frame, and the user pushes the mounting frame through the handle to adjust the position of the mounting mechanism, and then the user screws the positioning screws to complete the fixation of the positioning frame, thereby fixing the position of the mounting mechanism.
[0008] Preferably, a plurality of first grooves are provided on both sides of the height platform, a plurality of second grooves are provided on the opposite sides of the two limit platforms, a plurality of the first grooves are respectively arranged corresponding to a plurality of the second grooves, a plurality of dividing holes are provided on the surfaces of the two limit platforms, reinforcement rods are fixedly installed on both sides of the connection between the mounting frame and the height frame, and the stack screws are arranged on the mounting mechanism in an orderly manner through the first grooves and the second grooves.
[0009] Preferably, the four corners at the top of the sampling base are threadedly connected with assembly screws, and several reinforcing plates are fixedly installed on both sides of the connection between the sampling base and the length table. The user screws the assembly screws to fix the sampling base to complete the fixation of the pick-up and placement mechanism.
[0010] Preferably, the two clamping members each include a clamping platform and a clamping cylinder, one side of the clamping platform is fixedly connected to the middle of the clamping cylinder, and the other side of the clamping platform is slidably connected to two clamping plates, one side of the clamping cylinder is fixedly connected to the third robotic arm, and the clamping cylinder performs telescopic movement, and the clamping cylinder drives the two clamping plates to slide relative to the clamping platform, and the two clamping plates clamp and fix from both sides of the battery stack screw.
[0011] Preferably, an alarm is fixedly installed on the top of the operating casing, hanging rings are fixedly installed on the four corners of the top of the operating casing, heat dissipation windows are opened on both sides of the operating casing, and an operating window is opened at one end of the operating casing. The user controls the installation process of the entire battery stack screw by operating the panel in the operating window.
[0012] Preferably, waterproof racks are fixedly installed on both sides of the bottom of the electrical box, and several waterproof openings are opened on the surfaces of the two waterproof racks. A hook is fixedly installed on the surface of the electrical box. The opening of the waterproof racks prevents moisture on the ground from directly contacting the electrical box, and moisture from corroding cables and other equipment in the electrical box.
[0013] Compared with the prior art, the beneficial effect of the present invention is that: by setting up a pick-up and placement mechanism and an installation mechanism, the clamping part is clamped and fixed from both sides of the battery stack screw by two clamping plates, and then placed on the installation mechanism by turning the turntable. The first groove and the second groove on the installation mechanism cooperate with each other to install the battery stack screws in an orderly and separate manner, avoiding damage caused by friction between the battery stack screws and ensuring the subsequent use of the battery stack screws. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 It is a side view of the utility model;
[0016] Figure 3 It is a rear view of the present invention.
[0017] In the figure: 1, operating housing; 2, heat dissipation window; 3, alarm; 4, lifting ring; 5, operating window; 6, electrical box; 7, waterproof frame; 8, waterproof opening; 9, hook; 10, conveyor line; 11, installation mechanism; 1101, installation frame; 1102, positioning table; 1103, positioning plate; 1104, positioning frame; 1105, moving wheel; 1106, handle; 1107, height platform; 1108, height frame; 1109, reinforcement rod; 1110, limit platform; 1111, first groove; 11 12. Second groove; 1113. Dividing hole; 1114. Positioning screw; 12. Pick-and-place mechanism; 1201. Sampling base; 1202. Assembly screw; 1203. Length table; 1204. Reinforcement plate; 1205. Turntable; 1206. First robotic arm; 1207. Second robotic arm; 1208. Third robotic arm; 1209. Clamping part; 12091. Clamping cylinder; 12092. Clamping table; 12093. Clamping plate; 1210. Detection frame; 1211. Visual sensor. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0019] See also Figure 1-3 The utility model provides a stack screw mounting mechanism for a flow battery assembly line that is easy to quickly position, including an operating casing 1, an electrical box 6 is provided on one side of the operating casing 1, a conveyor line 10 is provided between the operating casing 1 and the electrical box 6, a mounting mechanism 11 is provided at one end of one side of the conveyor line 10, and a pick-up and placement mechanism 12 is installed at one end of the other side of the conveyor line 10, the mounting mechanism 11 includes a mounting frame 1101 and two positioning platforms 1102, the bottom ends of both sides of the mounting frame 1101 are fixedly connected to one side of the two positioning platforms 1102 respectively, a height frame 1108 is fixedly installed on the top of the mounting frame 1101, a height platform 1107 is fixedly installed on the top of the height frame 1108, and the tops of both sides of the mounting frame 1101 are fixedly mounted There is a limiting table 1110, and the pick-and-place mechanism 12 includes a sampling base 1201 and a length table 1203. The top of the sampling base 1201 is fixedly connected to the bottom end of the length table 1203. The top of the length table 1203 is rotatably connected to a turntable 1205. The top of the turntable 1205 is rotatably connected to a first robotic arm 1206. The top of the first robotic arm 1206 is rotatably connected to a second robotic arm 1207. The top of the second robotic arm 1207 is rotatably connected to a third robotic arm 1208. Clamps 1209 are fixedly installed on both sides of the third robotic arm 1208. A detection frame 1210 is fixedly installed on the surface of the third robotic arm 1208, and a visual sensor 1211 is fixedly installed on the bottom end of the detection frame 1210.
[0020] The bottom ends of the two positioning platforms 1102 are fixedly installed with positioning plates 1103, and the bottom ends of the two positioning plates 1103 are fixedly installed with several positioning frames 1104. The four corners of the top ends of the several positioning frames 1104 are threadedly connected with positioning screws 1114. The four corners of the bottom end of the mounting frame 1101 are fixedly installed with moving wheels 1105. The surface of the mounting frame 1101 is fixedly installed with a handle 1106. The user pushes the mounting frame 1101 through the handle 1106 to adjust the position of the mounting mechanism 11, and then the user screws the positioning screws 1114 to complete the fixation of the positioning frame 1104, thereby fixing the position of the mounting mechanism 11.
[0021] There are several first grooves 1111 on both sides of the height platform 1107, and several second grooves 1112 on the opposite sides of the two limit platforms 1110. The several first grooves 1111 are respectively arranged corresponding to the several second grooves 1112. There are several dividing holes 1113 on the surface of the two limit platforms 1110. Reinforcement rods 1109 are fixedly installed on both sides of the connection between the mounting frame 1101 and the height frame 1108, and the stack screws are arranged on the mounting mechanism 11 in an orderly manner through the first grooves 1111 and the second grooves 1112.
[0022] The four corners at the top of the sampling base 1201 are all threadedly connected with assembly screws 1202, and several reinforcement plates 1204 are fixedly installed on both sides of the connection between the sampling base 1201 and the length platform 1203. The user screws the assembly screws 1202 to fix the sampling base 1201 to complete the fixation of the pick-up and placement mechanism 12.
[0023] The two clamping parts 1209 each include a clamping platform 12092 and a clamping cylinder 12091. One side of the clamping platform 12092 is fixedly connected to the middle of the clamping cylinder 12091, and the other side of the clamping platform 12092 is slidably connected to two clamping plates 12093. One side of the clamping cylinder 12091 is fixedly connected to the third robotic arm 1208. The clamping cylinder 12091 performs telescopic movement, and the clamping cylinder 12091 drives the two clamping plates 12093 to slide relative to the clamping platform 12092. The two clamping plates 12093 are clamped and fixed from both sides of the battery stack screw.
[0024] An alarm 3 is fixedly installed on the top of the operating casing 1, and hanging rings 4 are fixedly installed on the four corners of the top of the operating casing 1. Heat dissipation windows 2 are opened on both sides of the operating casing 1, and an operating window 5 is opened at one end of the operating casing 1. The user controls the installation process of the entire battery stack screw by operating the panel in the operating window 5.
[0025] Waterproof frames 7 are fixedly installed on both sides of the bottom of the electrical box 6. Several waterproof openings 8 are opened on the surfaces of the two waterproof frames 7. A hook 9 is fixedly installed on the surface of the electrical box 6. The opening of the waterproof frames 7 prevents moisture on the ground from directly contacting the electrical box 6, and moisture from corroding cables and other equipment in the electrical box 6.
[0026] When the embodiment of the present application is in use: the user pushes the mounting frame 1101 through the handle 1106 to adjust the position of the mounting mechanism 11, and then the user screws the positioning screw 1114 to complete the fixation of the positioning frame 1104, thereby fixing the position of the mounting mechanism 11, and the battery stack screw is arranged in an orderly manner on the mounting mechanism 11 through the first groove 1111 and the second groove 1112, the turntable 1205 rotates to adjust the clamping direction of the battery stack screw, the first robotic arm 1206, the first robotic arm 1206, the second robotic arm 1207 and the third robotic arm 1208 cooperate with each other to adjust the clamping angle of the battery stack screw, and the visual sensor 1211 senses whether the clamping is successful in real time, the clamping cylinder 12091 performs telescopic movement, and the clamping cylinder 12091 drives the two clamping plates 12093 to slide relative to the clamping platform 12092, and the two clamping plates 12093 clamp and fix from both sides of the battery stack screw.
[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A stack screw mounting mechanism for a flow battery assembly line that facilitates rapid positioning, comprising an operating housing (1), characterized in that: An electrical box (6) is provided on one side of the operating housing (1), a conveyor line (10) is provided between the operating housing (1) and the electrical box (6), a mounting mechanism (11) is provided at one end of one side of the conveyor line (10), a pick-up and drop mechanism (12) is installed at one end of the other side of the conveyor line (10), the mounting mechanism (111) comprises a mounting frame (1101) and two positioning platforms (1102), the bottom ends of both sides of the mounting frame (1101) are fixedly connected to one side of the two positioning platforms (1102), the top end of the mounting frame (1101) is fixedly installed with a height frame (1108), the top end of the height frame (1108) is fixedly installed with a height platform (1107), the top ends of both sides of the mounting frame (1101) are fixedly installed with a limiting platform (1110), the pick-up and drop mechanism (12) The invention comprises a sampling base (1201) and a length platform (1203), wherein the top of the sampling base (1201) is fixedly connected to the bottom of the length platform (1203), the top of the length platform (1203) is rotatably connected to a turntable (1205), the top of the turntable (1205) is rotatably connected to a first robotic arm (1206), the top of the first robotic arm (1206) is rotatably connected to a second robotic arm (1207), the top of the second robotic arm (1207) is rotatably connected to a third robotic arm (1208), clamping members (1209) are fixedly installed on both sides of the third robotic arm (1208), a detection frame (1210) is fixedly installed on the surface of the third robotic arm (1208), and a visual sensor (1211) is fixedly installed on the bottom of the detection frame (1210).
2. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: The bottom ends of the two positioning platforms (1102) are fixedly mounted with positioning plates (1103), the bottom ends of the two positioning plates (1103) are fixedly mounted with a plurality of positioning frames (1104), the four corners at the top ends of the plurality of positioning frames (1104) are threadedly connected with positioning screws (1114), the four corners at the bottom end of the mounting frame (1101) are fixedly mounted with moving wheels (1105), and the surface of the mounting frame (1101) is fixedly mounted with a handle (1106).
3. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: A plurality of first grooves (1111) are provided on both sides of the height platform (1107), a plurality of second grooves (1112) are provided on opposite sides of the two limiting platforms (1110), the plurality of first grooves (1111) are respectively arranged corresponding to the plurality of second grooves (1112), a plurality of dividing holes (1113) are provided on the surfaces of the two limiting platforms (1110), and reinforcement rods (1109) are fixedly installed on both sides of the connection between the mounting frame (1101) and the height frame (1108).
4. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: The four corners at the top of the sampling base (1201) are all threadedly connected to assembly screws (1202), and a number of reinforcing plates (1204) are fixedly installed on both sides of the connection between the sampling base (1201) and the length platform (1203).
5. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: The two clamping members (1209) each include a clamping platform (12092) and a clamping cylinder (12091), one side of the clamping platform (12092) is fixedly connected to the middle of the clamping cylinder (12091), the other side of the clamping platform (12092) is slidably connected to two clamping plates (12093), and one side of the clamping cylinder (12091) is fixedly connected to the third robotic arm (1208).
6. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: An alarm (3) is fixedly mounted on the top of the operating casing (1), hanging rings (4) are fixedly mounted on the four corners of the top of the operating casing (1), heat dissipation windows (2) are provided on both sides of the operating casing (1), and an operating window (5) is provided at one end of the operating casing (1).
7. The stack screw installation mechanism for a flow battery assembly line that facilitates rapid positioning according to claim 1 is characterized in that: Waterproof frames (7) are fixedly mounted on both sides of the bottom end of the electrical box (6), a plurality of waterproof openings (8) are opened on the surfaces of the two waterproof frames (7), and a hook (9) is fixedly mounted on the surface of the electrical box (6).