New energy automobile battery disassembling, classifying and recycling device

By designing a disassembly table, conveyor rack and storage mechanism, the problems of high labor intensity and component damage during the disassembly of new energy vehicle batteries are solved, and efficient classification, recycling and automated disassembly of battery parts are achieved.

CN223401677UActive Publication Date: 2025-09-30承德应用技术职业学院
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Patent Information

Application Number
CN202422577359.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-30
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Existing new energy vehicle battery disassembly and recycling equipment has problems such as high labor intensity, low disassembly efficiency and high risk of component damage. In particular, the disassembly process requires frequent adjustments of posture and position, and the height difference of the storage container causes damage to components.

Method used

A device including a disassembly table, a conveying rack, a toolbox, a conveying mechanism and a storage mechanism was designed. The battery posture was adjusted by the support mechanism, the conveying mechanism was used to automatically convey the parts, and air bags and air pumps were used in the storage mechanism for buffering and protection, thereby realizing the classified storage of battery parts.

Benefits of technology

It reduces the labor intensity of staff, improves disassembly efficiency, reduces the risk of component damage, and realizes efficient classification and recycling of battery parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a new energy automobile battery disassembly classification recovery device, which comprises a disassembly table, a conveying frame, a tool box, a conveying mechanism and a storage mechanism, the conveying frame is arranged on one side of the disassembly table, and the disassembly table comprises a base, a supporting mechanism and a working table; a supporting mechanism is fixed to the upper side face of the base, and a workbench is installed in the supporting mechanism. A tool box is fixed to the end, close to the disassembling table, of the conveying frame, and a disassembling tool of the new energy automobile battery is placed in the tool box. A conveying mechanism is fixed to the upper end of the conveying frame, a storage mechanism is arranged on the lower side of one end of the conveying mechanism, through the arrangement of the disassembling table, the conveying mechanism and the storage mechanism, new energy automobile batteries can be disassembled conveniently, then disassembled parts can be conveyed in a classified mode, and in the conveying process, the parts can be conveyed conveniently and rapidly, so that the transportation efficiency is improved. And the disassembled battery can be prevented from rolling, and in addition, the disassembled parts can be stored in a classified manner.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile recycling, and in particular relates to a new energy automobile battery disassembly, classification and recycling device. Background Art

[0002] As a core component of electric vehicles, the performance and lifespan of new energy vehicle batteries directly impact the vehicle's range and operating costs. With the booming new energy vehicle industry, the number of batteries scrapped and replaced is increasing year by year. Efficiently and safely disassembling, sorting, and recycling these used batteries has become a pressing issue.

[0003] Currently, most new energy vehicle battery disassembly and recycling equipment on the market uses manual disassembly with simple mechanical assistance. These devices typically consist of a disassembly table and several storage containers. During the disassembly process, operators manually disassemble new energy vehicle batteries into their individual components (such as cylindrical cells / blade cells, wires, and cooling pipes), then sort and store these components in corresponding storage containers.

[0004] However, the existing new energy vehicle battery disassembly and recycling equipment has many shortcomings: First, the existing disassembly table can only provide a plane, that is, the new energy vehicle battery can only be placed horizontally on the disassembly table. However, due to the large size of the new energy vehicle battery, the staff need to frequently adjust their posture and position during the disassembly process, which not only increases the labor intensity, but also reduces the disassembly efficiency; secondly, due to the large number of new energy vehicle battery parts, the corresponding storage containers are also relatively large. After the disassembly is completed, the staff need to get up or even run frequently to accurately place the parts into the corresponding storage containers, which not only increases the labor intensity, but also reduces the work efficiency; in addition, due to the height difference inside the storage container, when placing the disassembled battery into the corresponding container, if the operation is improper, it is very easy to cause damage to the parts, thereby affecting subsequent recycling and utilization.

[0005] Therefore, it is very necessary to invent a new energy vehicle battery disassembly, classification and recycling device. Utility Model Content

[0006] The purpose of the utility model is to provide a new energy vehicle battery disassembly, classification and recycling device to solve the problems mentioned in the background technology.

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The utility model is a new energy vehicle battery disassembly, classification and recovery device, comprising a disassembly table, a conveying rack, a tool box, a conveying mechanism and a storage mechanism, wherein the disassembly table and the conveying rack are both fixed to the ground by expansion bolts, wherein the conveying rack is arranged on one side of the disassembly table; the disassembly table comprises a base, a support mechanism and a workbench, wherein the base is fixed to the ground by expansion bolts; the upper side surface of the base is fixed with the support mechanism by bolts, wherein the workbench is installed inside the support mechanism; the conveying rack is fixed with a tool box by bolts at one end close to the disassembly table, wherein the tool box is provided with disassembly tools for new energy vehicle batteries; the upper end of the conveying rack is fixed with the conveying mechanism, wherein a storage mechanism is arranged on the lower side of one end of the conveying mechanism, and the storage mechanism is placed on the ground.

[0009] Furthermore, the support mechanism includes a guide frame, a lifting plate, a cylinder and a first motor, and two guide frames are provided, and the guide frames are respectively fixed to the upper side surfaces of both ends of the base by bolts; the interior of the guide frame is slidably installed with a lifting plate, wherein a workbench is rotatably installed between the lifting plates through a support bearing, and the lower side surfaces of the lifting plates are fixed to the base through a cylinder; one end of the workbench is fixed to the output end of the first motor, wherein the base of the first motor is fixed to the corresponding lifting plate by bolts. Such an arrangement facilitates the staff to disassemble the new energy vehicle battery on the workbench.

[0010] Furthermore, the workbench includes a supporting frame, a rotating column, a clamp and an electric push rod, and the two ends of the supporting frame are fixed with rotating columns by welding, wherein the rotating columns are rotatably connected to the corresponding lifting plates through support bearings, and one of the rotating columns is fixed to the output end of the first motor; two clamps are slidably installed on the corresponding sides of the supporting frame, wherein the sides of the clamps are fixed to the corresponding electric push rod output ends by bolts, and the electric push rods are fixed to the supporting frame by bolts. Such an arrangement facilitates the fixation of new energy vehicle batteries.

[0011] Furthermore, the conveying mechanism includes a transmission shaft, a second motor, a first conveyor belt and a second conveyor belt. There are at least two transmission shafts, each of which is rotatably connected to the conveying frame through a support bearing, and one end of one of the transmission shafts is fixed to the output end of the second motor, and the base of the second motor is fixed to the conveying frame through bolts; the outer side surface of the transmission shaft is wrapped with a first conveyor belt and several second conveyor belts. Such an arrangement can transport the disassembled new energy vehicle battery parts separately.

[0012] Furthermore, the conveying mechanism also includes a first airbag, wherein a plurality of first airbags are provided; the first airbags are all fixed on the outer side of the first conveyor belt. Such a setting can prevent the disassembled cylindrical batteries or block batteries from rolling on the first conveyor belt.

[0013] Furthermore, the storage mechanism includes a box body, moving wheels, a first storage cavity, a second storage cavity and a pusher, the lower end of the box body is fixed with several moving wheels by bolts, and the interior of the box body is respectively provided with a first storage cavity and several second storage cavities, wherein the first storage cavity and the second storage cavity are each provided with a box door on one side, and the box doors are both rotatably connected to the box body by hinges; the first storage cavity is arranged on the lower side of the first conveyor belt, and the second storage cavity is respectively arranged on the lower side of the corresponding second conveyor belt; a pusher is fixed with a pusher on one side of the upper end of the box body by bolts. Such an arrangement can classify and store new energy vehicle battery parts transported by the conveying mechanism.

[0014] Furthermore, the storage mechanism also includes a second airbag and an air pump. Two second airbags are provided, and both second airbags are fixed inside the first storage cavity. The second airbag is connected to the air pump through an air pipe, and the base of the air pump is fixed to the box body through bolts. Such a setting can buffer the disassembled batteries, thereby preventing damage to the batteries when they fall.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The disassembly table of the utility model is set up so that when it is in use, the new energy vehicle battery can be fixed on the workbench, and then the workbench is driven to rotate by the first motor, thereby changing the new energy vehicle battery from a horizontal state to a vertical state. Compared with the horizontal state, the new energy vehicle battery in the vertical state is easier to disassemble. Secondly, the height of the workbench can be adjusted by the cylinder, so that the height of the new energy vehicle battery can be adjusted, so as to facilitate the staff to disassemble different positions of the new energy vehicle battery.

[0017] 2. The setting of the conveying mechanism of the utility model, when in use, can drive the corresponding transmission shaft to rotate through the second motor, so that the first conveyor belt and the second conveyor belt rotate around the transmission shaft. At this time, the staff can place the disassembled batteries on the first conveyor belt, and place the remaining parts on the corresponding second conveyor belt, so as to transport the parts to the interior of the storage mechanism through the first conveyor belt and the second conveyor belt, wherein the first airbag on the first conveyor belt can clamp the disassembled batteries to prevent the batteries from rolling on the first conveyor belt.

[0018] 3. The storage mechanism of the utility model is set up so that when in use, the new energy vehicle battery parts transported by the first conveyor belt and the second conveyor belt can fall into the corresponding first storage cavity and the second storage cavity respectively. When the first storage cavity and the second storage cavity are full, the storage mechanism can be moved to the corresponding position through the cooperation of the push handle and the moving wheel, and then the box door can be opened to take out the new energy vehicle battery parts. Among them, the cooperation of the second airbag and the air pump can buffer the batteries transported on the first conveyor belt to avoid damage to the batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a structural diagram of the present utility model.

[0021] Figure 2 It is a structural schematic diagram of the disassembly platform of the utility model.

[0022] Figure 3 It is a structural diagram of the support mechanism of the utility model.

[0023] Figure 4 It is a structural schematic diagram of the workbench of the utility model.

[0024] Figure 5 It is a structural diagram of the conveying mechanism of the utility model.

[0025] Figure 6 It is a structural diagram of the storage mechanism of the utility model.

[0026] Figure 7 It is a schematic cross-sectional structural diagram of the storage mechanism of the utility model.

[0027] In the picture:

[0028] 1-disassembly table, 11-base, 12-support mechanism, 121-guide frame, 122-lifting plate, 123-cylinder, 124-first motor, 13-workbench, 131-carrying frame, 132-rotating column, 133-clamp, 134-electric push rod, 2-conveyor rack, 3-tool box, 4-conveyor mechanism, 41-drive shaft, 42-second motor, 43-first conveyor belt, 44-second conveyor belt, 45-first airbag, 5-storage mechanism, 51-box, 52-moving wheel, 53-first storage chamber, 54-second storage chamber, 55-push handle, 56-second airbag, 57-air pump. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0031] See also Figure 1 and Figure 2 As shown, the utility model is a new energy vehicle battery disassembly, classification and recycling device, including a disassembly table 1, a conveying frame 2, a tool box 3, a conveying mechanism 4 and a storage mechanism 5. The disassembly table 1 and the conveying frame 2 are fixed to the ground by expansion bolts, wherein the conveying frame 2 is arranged on one side of the disassembly table 1; the disassembly table 1 includes a base 11, a support mechanism 12 and a workbench 13, wherein the base 11 is fixed to the ground by expansion bolts; the upper side of the base 11 is fixed with the support mechanism 12 by bolts, wherein the workbench 13 is installed inside the support mechanism 12; the conveying frame 2 is fixed with a tool box 3 at one end close to the disassembly table 1 by bolts, wherein the tool box 3 contains disassembly tools for new energy vehicle batteries; the upper end of the conveying frame 2 is fixed with the conveying mechanism 4, wherein the storage mechanism 5 is arranged on the lower side of one end of the conveying mechanism 4, and the storage mechanism 5 is placed on the ground.

[0032] like Figure 3As shown, the support mechanism 12 includes a guide frame 121, a lifting plate 122, a cylinder 123 and a first motor 124. There are two guide frames 121, and the guide frames 121 are fixed to the upper side surfaces of both ends of the base 11 by bolts; the lifting plates 122 are slidably installed inside the guide frames 121, wherein the workbench 13 is rotatably installed between the lifting plates 122 through support bearings, and the lower sides of the lifting plates 122 are fixed to the base 11 by the cylinder 123; one end of the workbench 13 is fixed to the output end of the first motor 124, wherein the first motor The base of the motor 124 is fixed to the corresponding lifting plate 122 by bolts. After the new energy vehicle battery is fixed to the workbench, the first motor 124 can drive the workbench 13 to rotate, thereby changing the new energy vehicle battery from a horizontal state to a vertical state. Compared with the horizontal state, the new energy vehicle battery in the vertical state is easier to disassemble. Secondly, the height of the workbench 13 can be adjusted by the cylinder 123, thereby adjusting the height of the new energy vehicle battery, so as to facilitate the staff to disassemble different positions of the new energy vehicle battery.

[0033] like Figure 4 As shown, the workbench 13 includes a carrier 131, a rotating column 132, a clamp 133 and an electric push rod 134. The rotating columns 132 are fixed at both ends of the carrier 131 by welding, wherein the rotating columns 132 are rotatably connected to the corresponding lifting plates 122 through support bearings, and one of the rotating columns 132 is fixed to the output end of the first motor 124; two clamps 133 are slidably installed on the corresponding side surfaces of the carrier 131, wherein the side surfaces of the clamps 133 are fixed to the output ends of the corresponding electric push rods 134 by bolts, and the electric push rods 134 are fixed to the carrier 131 by bolts. When in use, the new energy vehicle battery can be placed on the carrier 131, and then the electric push rod 134 drives the clamp 133 to clamp and fix the new energy vehicle battery. At this time, the carrier 131 can be driven to rotate by the first motor 124, so that the new energy vehicle battery can be changed from a horizontal state to a vertical state.

[0034] like Figure 5As shown, the conveying mechanism 4 includes a transmission shaft 41, a second motor 42, a first conveyor belt 43 and a second conveyor belt 44. There are at least two transmission shafts 41, wherein the transmission shafts 41 are rotatably connected to the conveying frame 2 through support bearings, and one end of one of the transmission shafts 41 is fixed to the output end of the second motor 42, and the base of the second motor 42 is fixed to the conveying frame 2 by bolts; the outer side surface of the transmission shaft 41 is wrapped with a first conveyor belt 43 and several second conveyor belts 44. When in use, the corresponding transmission shaft 41 can be driven to rotate by the second motor 42, so that the first conveyor belt 43 and the second conveyor belt 44 rotate around the transmission shaft 41. At this time, the staff can place the disassembled new energy vehicle battery parts on the corresponding first conveyor belt 43 and the second conveyor belt 44 respectively, thereby transporting the parts to the inside of the storage mechanism 5 through the first conveyor belt 43 and the second conveyor belt 44.

[0035] Specifically, the conveying mechanism 4 also includes a first airbag 45, wherein a plurality of first airbags 45 are provided; the first airbags 45 are all fixed to the outer side surface of the first conveyor belt 43. When in use, the disassembled cylindrical batteries or block batteries can be placed between the corresponding first airbags 45, so that the cylindrical batteries or block batteries are clamped by the first airbags 45, thereby avoiding displacement of the cylindrical batteries or block batteries on the first conveyor belt 43 during the transportation of the disassembled cylindrical batteries or block batteries by the first conveyor belt 43.

[0036] like Figure 6 and Figure 7 As shown, the storage mechanism 5 includes a box body 51, a moving wheel 52, a first storage cavity 53, a second storage cavity 54 and a push handle 55. The lower end of the box body 51 is fixed with a plurality of moving wheels 52 by bolts, and the interior of the box body 51 is respectively provided with a first storage cavity 53 and a plurality of second storage cavities 54, wherein one side of the first storage cavity 53 and the second storage cavity 54 are both provided with a box door, and the box door is rotatably connected to the box body 51 by a hinge; the first storage cavity 53 is provided on the lower side of the first conveyor belt 43, and the second storage cavity 54 is respectively provided on the opposite side. The storage mechanism 5 is arranged on the lower side of the second conveyor belt 44; a push handle 55 is fixed to one side of the upper end of the box body 51 by bolts. When in use, the new energy vehicle battery parts transported by the first conveyor belt 43 and the second conveyor belt 44 can fall into the corresponding first storage cavity 53 and the second storage cavity 54 respectively. After the first storage cavity 53 and the second storage cavity 54 are full, the storage mechanism 5 can be moved to the corresponding position through the cooperation of the push handle 55 and the moving wheel 52, and then the box door is opened to take out the new energy vehicle battery parts.

[0037] Specifically, the storage mechanism 5 also includes a second airbag 56 and an air pump 57. Two second airbags 56 are provided, and the second airbags 56 are fixed inside the first storage cavity 53; the second airbag 56 is connected to the air pump 57 through an air pipe, wherein the base of the air pump 57 is fixed to the box body 51 by bolts. When in use, the air pump 57 can inflate and deflate the second airbag 56 back and forth. At this time, the battery transported by the first conveyor belt 43 can fall onto the second airbag 56, and then as the second airbag 56 deflates, the battery can slowly fall into the first storage cavity 53. The cushioning effect of the second airbag 56 can prevent the battery from being damaged when it falls.

[0038] See also Figure 1-7 As shown, the utility model is a new energy vehicle battery disassembly, classification and recycling device, and its working principle is: when in use, the staff can fix the new energy vehicle battery to the workbench 13, and convert the new energy vehicle battery from a horizontal state to a vertical state through the support mechanism 12, and then the staff disassembles the new energy vehicle battery through the disassembly tools inside the toolbox 3, and places the disassembled parts on the conveying mechanism 4, and conveys the parts to the storage mechanism 5 through the conveying mechanism 4, and stores the parts through the storage mechanism 5.

[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A new energy vehicle battery disassembly, classification and recycling device, comprising a disassembly platform (1), a conveying frame (2), a tool box (3), a conveying mechanism (4) and a storage mechanism (5), characterized in that: The disassembly platform (1) and the conveying frame (2) are both fixed on the ground, wherein the conveying frame (2) is arranged on one side of the disassembly platform (1); the disassembly platform (1) comprises a base (11), a support mechanism (12) and a workbench (13), wherein the base (11) is fixed on the ground; the support mechanism (12) is fixed on the upper side of the base (11), wherein the workbench (13) is installed inside the support mechanism (12); a tool box (3) is fixed on one end of the conveying frame (2) close to the disassembly platform (1), wherein the tool box (3) contains disassembly tools for new energy vehicle batteries; a conveying mechanism (4) is fixed on the upper end of the conveying frame (2), wherein a storage mechanism (5) is arranged on the lower side of one end of the conveying mechanism (4), and the storage mechanism (5) is placed on the ground.

2. The new energy vehicle battery disassembly, classification and recycling device according to claim 1, characterized in that: The support mechanism (12) comprises a guide frame (121), a lifting plate (122), a cylinder (123) and a first motor (124), wherein two guide frames (121) are provided, and the guide frames (121) are respectively fixed to the upper side surfaces of both ends of the base (11); the lifting plates (122) are slidably mounted inside the guide frames (121), wherein a workbench (13) is rotatably mounted between the lifting plates (122), and the lower side surfaces of the lifting plates (122) are fixed to the base (11) through the cylinder (123); one end of the workbench (13) is fixed to the output end of the first motor (124), wherein the base of the first motor (124) is fixed to the corresponding lifting plate (122).

3. The new energy vehicle battery disassembly, classification and recycling device according to claim 2, characterized in that: The workbench (13) includes a carrier (131), a rotating column (132), a clamp (133) and an electric push rod (134), wherein the two ends of the carrier (131) are fixed with rotating columns (132), wherein the rotating columns (132) are rotationally connected to the corresponding lifting plates (122), and one of the rotating columns (132) is fixed to the output end of the first motor (124); two clamps (133) are slidably installed on the corresponding side surfaces of the carrier (131), wherein the side surfaces of the clamps (133) are fixed to the output ends of the corresponding electric push rods (134), and the electric push rods (134) are fixed to the carrier (131).

4. The new energy vehicle battery disassembly, classification and recycling device according to claim 1, characterized in that: The conveying mechanism (4) includes a transmission shaft (41), a second motor (42), a first conveyor belt (43) and a second conveyor belt (44), wherein at least two transmission shafts (41) are provided, wherein the transmission shafts (41) are both rotatably connected to the conveying frame (2), and one end of one of the transmission shafts (41) is fixed to the output end of the second motor (42), and the base of the second motor (42) is fixed to the conveying frame (2); and the outer side surface of the transmission shaft (41) is wrapped with a first conveyor belt (43) and a plurality of second conveyor belts (44).

5. The new energy vehicle battery disassembly, classification and recycling device according to claim 4, characterized in that: The conveying mechanism (4) further includes a first airbag (45), wherein a plurality of first airbags (45) are provided; the first airbags (45) are all fixed to the outer side surface of the first conveyor belt (43).

6. The new energy vehicle battery disassembly, classification and recycling device according to claim 4, characterized in that: The storage mechanism (5) comprises a box body (51), a moving wheel (52), a first storage cavity (53), a second storage cavity (54) and a push handle (55), wherein a plurality of moving wheels (52) are fixed to the lower end of the box body (51), and a first storage cavity (53) and a plurality of second storage cavities (54) are respectively opened inside the box body (51), wherein a box door is provided on one side of the first storage cavity (53) and the second storage cavity (54), and the box door is rotatably connected to the box body (51); the first storage cavity (53) is provided on the lower side of the first conveyor belt (43), and the second storage cavity (54) is respectively provided on the lower side of the corresponding second conveyor belt (44); and a push handle (55) is fixed on one side of the upper end of the box body (51).

7. The new energy vehicle battery disassembly, classification and recycling device according to claim 6, characterized in that: The storage mechanism (5) further includes a second airbag (56) and an air pump (57). Two second airbags (56) are provided, and both second airbags (56) are fixed inside the first storage chamber (53). The second airbag (56) is connected to the air pump (57) via an air pipe, wherein the base of the air pump (57) is fixed to the box body (51).