Automatic plugging unlocking device of pneumatic guide rail lock

By setting a guide mechanism and a floating connection connector assembly in the pneumatic guide rail lock, the problem of low unlocking accuracy in the existing technology is solved, more accurate guide rail lock ventilation unlocking is achieved, the failure rate of the automated production line is reduced, and production efficiency is improved.

CN223401976UActive Publication Date: 2025-09-30马鞍山南实科技有限公司
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Patent Information

Application Number
CN202422825462.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-30
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing pneumatic guide rail lock unlocking mechanism is prone to position deviation due to the hard connection between the socket and the quick plug, resulting in low unlocking accuracy, high failure rate of automated production lines, and affecting production efficiency.

Method used

A female connector assembly and a male connector assembly are designed, and a guide mechanism is provided. The guide block moves upward along the guide groove to provide guidance, and the air nozzle on the male connector is inserted into the female connector to achieve automatic connection and unlocking, and the male connector and the female connector are floatingly connected.

Benefits of technology

The unlocking accuracy of the pneumatic guide rail lock is improved, the failure rate of the automated production line is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic plugging unlocking device of a pneumatic guide rail lock. The automatic plugging unlocking device comprises a module tray, the pneumatic guide rail lock, a plugging female head assembly and a plugging male head assembly, the guide rail locks are arranged on the front side and the rear side of the module tray, the plugging female head assembly is fixed to the lower portion of the module tray, the plugging male head assembly is fixed to the upper portion of the air cylinder, and the air cylinder is fixed to the side face of the jacking positioning mechanism. Wherein the plugging female head assembly further comprises two upper mounting seats and two guide grooves, the upper mounting seats are respectively fixed at the front end and the rear end of the plugging female head, and each upper mounting seat is provided with a guide groove; the plug male head assembly further comprises two lower installation seats and two guide blocks, the two lower installation seats are fixed to the front end and the rear end of the plug male head respectively, each lower installation seat is provided with one guide block, the shape of each guide block is the same as that of the corresponding guide groove, and the size of each guide block is slightly smaller than that of the corresponding guide groove. According to the utility model, the accuracy of unlocking the pneumatic guide rail lock is improved, the failure rate of an automatic production line is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to an automatic plugging and unlocking device for a pneumatic guide rail lock. Background Art

[0002] With the development of new energy vehicles, the demand for batteries is increasing. Currently, the assembly of single-cell batteries into battery modules is completed at the extrusion station, specifically through the extrusion of end plates at both ends. After extrusion, the battery module moves along the production line to the next station. During this period, pneumatic guide locks are used to lock and maintain pressure to ensure the battery module's dimensions. The pneumatic guide locks are unlocked before the battery module reaches the next station for the next process.

[0003] The current pneumatic guide rail lock unlocking mechanism is a combination of a fixed socket and a quick plug: the fixed socket is fixed to the side of the pallet, and the quick plug is fixed to the cylinder. The cylinder drives the quick plug to move laterally so that it can be plugged into the fixed socket. The disadvantages of this structure are: 1. The socket and the quick plug are hard-connected. As long as there is a slight deviation in the matching position of the two, the two cannot be plugged in, and the guide rail lock cannot be unlocked, which reduces the accuracy of the pneumatic guide rail lock unlocking, increases the failure rate of the automated production line, and greatly reduces work efficiency; 2. The reliability of the side connection is poor. Summary of the Invention

[0004] The problem to be solved by the utility model is to provide an automatic plug-in unlocking device for a pneumatic guide rail lock, which makes the ventilation unlocking of the guide rail lock of the pressure-maintaining pallet more precise, improves the accuracy of unlocking the pneumatic guide rail lock, reduces the failure rate of the automated production line, and improves production efficiency.

[0005] The utility model discloses an automatic plug-in unlocking device for a pneumatic guide rail lock, which comprises a module tray, a pneumatic guide rail lock, a plug-in female head component, and a plug-in male head component; the guide rail lock is arranged on the front and rear sides of the module tray, the plug-in female head component is fixed under the module tray, the plug-in male head component is fixed on the top of the cylinder, and the cylinder is fixed on the side of the jacking and positioning mechanism.

[0006] Furthermore, the female connector assembly includes a female connector, which is fixed under the module tray; the male connector assembly includes a male connector, which is connected to the rod end of the cylinder.

[0007] Furthermore, the female connector assembly also includes two upper mounting seats and two guide grooves. The upper mounting seats are respectively fixed at the front and rear ends of the female connector, and each upper mounting seat is provided with a guide groove; the male connector assembly also includes two lower mounting seats and two guide blocks. The two lower mounting seats are respectively fixed at the front and rear ends of the male connector, and each lower mounting seat is provided with a guide block. The guide block has the same shape as the guide groove and is slightly smaller in size than the guide groove.

[0008] Furthermore, the guide groove is square; and the cross-section of the guide block is square.

[0009] Furthermore, the guide groove is circular; and the cross-sectional shape of the guide block is circular.

[0010] Furthermore, the guide groove is in a "concave" shape; the cross-sectional shape of the guide block is in a "concave" shape.

[0011] Furthermore, the upper portion of the guide block is provided with a taper.

[0012] Furthermore, a reinforcing rib is provided at the lower portion of the guide block.

[0013] The advantages of the automatic plug-in unlocking device of the present invention are as follows: First, both the female connector assembly and the male connector assembly are provided with a guide mechanism, which first provides guidance by moving the guide block upward along the guide groove, and then the air nozzle on the male connector is inserted into the female connector to automatically plug and unlock the pneumatic guide rail lock, thereby ensuring the reliability of the plug-in and the accuracy of unlocking the guide rail lock, without the need for manual plugging, which greatly improves work efficiency; Second, the shape of the guide groove and the cross-sectional shape of the guide block are preferably "concave" shaped, ensuring fast and stable plugging; Third, the taper of the upper part of the guide block ensures that the upper part of the guide block quickly and reliably enters the guide groove, achieving fast and stable plugging; Fourth, the female connector and the male connector are arranged up and down, and the male connector and the female connector are floatingly connected, which ensures that the air nozzle on the male connector is reliably inserted into the inner hole of the female connector. In short, the present invention makes the ventilation unlocking of the guide rail lock of the pressure-maintaining pallet more accurate, improves the accuracy of unlocking the pneumatic guide rail lock, reduces the failure rate of the automated production line, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of the automatic plug-in unlocking device of the utility model.

[0015] Figure 2 yes Figure 1 Top view of .

[0016] Figure 3 It is a three-dimensional diagram of the male connector assembly.

[0017] Figure 4 It is a top view of the male connector assembly.

[0018] Figure 5 It is a three-dimensional diagram of the female connector assembly.

[0019] Figure 6 It is a top view of the female connector assembly.

[0020] Figure 7 It is a schematic diagram of a male connector component being inserted into a female connector component. DETAILED DESCRIPTION

[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] Example 1

[0023] from Figure 1 、 Figure 2 It can be seen that the utility model provides an automatic plug-in and unlocking device for a pneumatic guide rail lock, which includes a module tray 1, a pneumatic guide rail lock 2, a female connector assembly 4, and a male connector assembly 5; the guide rail lock 2 is arranged on the front and rear sides of the module tray 1, the female connector assembly 4 is fixed on the bottom of the module tray 1, the male connector assembly 5 is fixed on the top of the cylinder 6, and the cylinder 6 is fixed on the side of the jacking and positioning mechanism 7.

[0024] When the module tray 1, carrying the pressurized battery module, flows along the line to the workstation that needs to be unlocked, the lifting and positioning mechanism 7 rises, lifting and positioning the module tray 1. At this time, the cylinder 6 extends, driving the male connector assembly 5 to move upward and insert it into the female connector assembly 4 to connect with the pneumatic guide rail lock 2. At this time, the cylinder 6 intakes air and pushes the two end plates 3 to move to the sides and separate from the battery module to relieve the pressure on the battery module and facilitate the next process. Since the female connector assembly 4 and the male connector assembly 5 are arranged up and down, the reliability of the connection between the male connector assembly 5 and the female connector assembly 4 is guaranteed.

[0025] Example 2

[0026] from Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 It can be seen that the automatic plug-in unlocking device of the present invention: the female connector assembly 4 includes a female connector 41, which is fixed under the module tray 1; the male connector assembly 5 includes a male connector 51, which is connected to the rod end of the cylinder 6.

[0027] Since the female connector 41 and the male connector 51 are arranged up and down, and the male connector 51 and the female connector 41 are floatingly connected, when the cylinder 6 extends upward, the air nozzle on the male connector 51 is reliably inserted into the inner hole of the female connector 41.

[0028] Example 3

[0029] from Figure 5 、 Figure 6It can be seen that the automatic plug-in unlocking device of the present invention: the female connector assembly also includes two upper mounting seats 42 and two guide grooves 43, the upper mounting seats 42 are respectively fixed to the front and rear ends of the female connector 41, and each upper mounting seat 42 is provided with a guide groove 43; the male connector assembly also includes two lower mounting seats 52 and two guide blocks 53, the two lower mounting seats 52 are respectively fixed to the front and rear ends of the male connector 51, and each lower mounting seat 52 is provided with a guide block 53, and the guide block 53 has the same shape as the guide groove 43 and is slightly smaller in size than the guide groove.

[0030] When the cylinder 6 extends upward, the guide block 53 first moves upward along the guide groove 43 to provide guidance, and the air nozzle on the male connector 51 is then inserted into the inner hole of the female connector 41 and connected with the guide rail lock 2. At this time, the cylinder 6 intakes air to push the two end plates 3 to move to both sides and separate from the battery module, thereby relieving the pressure on the battery module and facilitating the next process.

[0031] Example 4

[0032] from Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 It can be seen that in the automatic plug-in unlocking device of the present invention, the guide groove 43 is square; and the cross-section of the guide block 53 is square.

[0033] The automatic plug-in unlocking device of the present invention has the following features: the guide groove 43 is circular; and the cross-section of the guide block 53 is also circular.

[0034] The shape of the guide groove 43 and the cross-sectional shape of the guide block 53 can be square, circular, etc., as long as the guide block 53 can be smoothly inserted into the guide groove 43 .

[0035] Example 5

[0036] from Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 It can be seen that in the automatic plug-in unlocking device of the present invention, the guide groove 43 is in a "concave" shape; and the cross-sectional shape of the guide block 53 is in a "concave" shape.

[0037] The shape of the guide groove 43 and the cross-sectional shape of the guide block 53 are preferably "concave": the three middle sides play a guiding role, and the remaining outer sides play a matching role to ensure fast and stable plugging; it is more stable than a circle and faster than a square.

[0038] Example 6

[0039] from Figure 3 、 Figure 4 、 Figure 5 、 Figure 6It can be seen that the automatic plug-in unlocking device of the present invention has a taper on the upper portion of the guide block 53 .

[0040] The taper of the upper part of the guide block 53 plays a guiding role, which can ensure that the upper part of the guide block 53 enters the guide groove quickly and reliably, and then the stability of the position is ensured by the cooperation between the lower part of the guide block and the guide groove, thereby ensuring that the air nozzle on the male connector 51 is reliably inserted into the hole of the female connector 41.

[0041] Example 7

[0042] from Figure 3 、 Figure 4 It can be seen that the automatic plug-in unlocking device of the present invention has a reinforcing rib provided on the lower portion of the guide block 53 .

[0043] The reinforcing ribs at the lower portion of the guide block 53 play a reinforcing role.

[0044] The working principle of the automatic plug-in unlocking device of the present invention is as follows: when the module tray 1 with the pressure-maintained battery module flows along the line to the work station that needs to be unlocked, the jacking and positioning mechanism 7 rises, jacks up the module tray 1 and positions the module tray 1; at this time, the cylinder 6 extends upward, and the guide block 53 first moves upward along the guide groove 43 to provide guidance, and the air nozzle on the male connector 51 is now inserted into the inner hole of the female connector 41 and then connected to the guide rail lock 2. At this time, the cylinder 6 intakes air to push the two end plates 3 to move to both sides and separate from the battery module, thereby releasing the pressure on the battery module and facilitating the next process, such as Figure 7 shown.

[0045] The advantages of the automatic plug and unlocking device of the present invention are: first, the plug female component 4 and the plug male component 5 are both provided with a guide mechanism, which first moves upward along the guide groove 43 to provide guidance through the guide block 53, and then the air nozzle on the plug male head 51 is inserted into the plug female head 41 to automatically plug and unlock the pneumatic guide rail lock, thereby ensuring the reliability of plugging and further ensuring the accuracy of unlocking the guide rail lock, without the need for manual plugging, and greatly improving work efficiency; second, the shape of the guide groove 43 and the cross-sectional shape of the guide block 53 are preferably "concave" shaped to ensure fast and stable plugging; third, the taper of the upper part of the guide block 53 ensures that the upper part of the guide block quickly and reliably enters the guide groove, realizing fast and stable plugging; fourth, the plug female head 41 and the plug male head 51 are arranged up and down, and the plug male head 51 and the plug female head 41 are floatingly connected, which ensures that the air nozzle on the plug male head 51 is reliably inserted into the inner hole of the plug female head 41. In short, the utility model makes the ventilation unlocking of the guide rail lock of the pressure-maintaining pallet more precise, improves the accuracy of unlocking the pneumatic guide rail lock, reduces the failure rate of the automated production line, and improves production efficiency.

Claims

1. An automatic plug-in unlocking device for a pneumatic guide rail lock, characterized by: It comprises a module tray (1), a pneumatic guide rail lock (2), a female connector assembly (4), and a male connector assembly (5); the guide rail lock (2) is arranged on the front and rear sides of the module tray (1), the female connector assembly (4) is fixed on the bottom of the module tray (1), the male connector assembly (5) is fixed on the top of the cylinder (6), and the cylinder (6) is fixed on the side of the lifting and positioning mechanism (7).

2. The automatic plug-in unlocking device according to claim 1, characterized in that: The female connector assembly (4) includes a female connector (41), which is fixed below the module tray (1); the male connector assembly (5) includes a male connector (51), which is connected to the rod end of the cylinder (6).

3. The automatic plug-in unlocking device according to claim 2, characterized in that: The female connector assembly (4) further comprises two upper mounting seats (42) and two guide slots (43), wherein the upper mounting seats (42) are respectively fixed to the front and rear ends of the female connector (41), and each upper mounting seat (42) is provided with a guide slot (43); the male connector assembly (5) further comprises two lower mounting seats (52) and two guide blocks (53), wherein the two lower mounting seats (52) are respectively fixed to the front and rear ends of the male connector (51), and each lower mounting seat (52) is provided with a guide block (53), and the guide block (53) has the same shape as the guide slot (43) and is slightly smaller in size than the guide slot.

4. The automatic plug-in unlocking device according to claim 3, characterized in that: The guide groove (43) is square; the cross-section of the guide block (53) is square.

5. The automatic plug-in unlocking device according to claim 3, characterized in that: The guide groove (43) is circular; the cross-sectional shape of the guide block (53) is circular.

6. The automatic plug-in unlocking device according to claim 3, characterized in that: The guide groove (43) is in the shape of a Chinese character "concave"; and the cross-sectional shape of the guide block (53) is in the shape of a Chinese character "concave".

7. The automatic plug-in unlocking device according to claim 3, characterized in that: The upper portion of the guide block (53) is provided with a taper.

8. The automatic plug-in unlocking device according to claim 3, characterized in that: The lower part of the guide block (53) is provided with reinforcing ribs.