Forming mold for mold cup

By designing the spherical molding technology with different arch degrees in the molding mold, the problem of threading or frayed edges of the mold cup is solved, and the clean edge effect and high-quality molding of the mold cup are achieved.

CN223403330UActive Publication Date: 2025-10-03SUZHOU MEISHANZI GARMENTS CO LTD +1
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Patent Information

Application Number
CN202422930934.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-03
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The edges of existing mold cups are prone to threading or raveling, causing discomfort and a high defective rate. In addition, traditional molds cannot produce mold cup bodies that are not completely identical to meet folding requirements.

Method used

A forming mold is designed, which includes a concave mold and a punch. Two spherical bodies with different arches are set on the punch. The mold cup bodies with different arches are formed by molding, and after folding, they are ensured to fit perfectly to avoid wrinkles and misalignment.

Benefits of technology

The clean edge effect of the mold cup is achieved to avoid threading or loose edges, improve the molding quality and consistency of the mold cup, and reduce the defective rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming mould for a mould cup, which is used for mould pressing to obtain a mould cup precursor, the forming mould comprises a concave mould and a convex mould, the concave mould is provided with two spherical grooves which are symmetrically arranged and concave inwards, the male die is provided with a first spherical body and a second spherical body which protrude towards the spherical grooves and correspondingly form a first die cup body and a second die cup body, and the first spherical body and the second spherical body are arranged opposite to the spherical grooves respectively and matched with the spherical grooves. The side edge, close to the second spheroid, of the first spheroid is fixedly connected with the side edge, close to the first spheroid, of the second spheroid, and the camber of the first spheroid is larger than that of the second spheroid. According to the forming mold for the mold cup, after the mold-pressed mold cup front body is turned over, it can be guaranteed that the two mold cup bodies are perfectly attached together to form a complete mold cup, and the situation that wrinkles occur or alignment cannot be achieved is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mold cup preparation, and particularly relates to a forming mold for a mold cup. Background Art

[0002] In the current underwear industry, basic mold cups typically utilize a sponge layer laminated with two layers of fabric (sponge cups) or two layers of sandwich fabric (sandwich cups). However, this manufacturing method presents a common problem: the edge of the mold cup (the rim) reveals the original color of the sponge or the internal structure of the sandwich material, which can lead to fraying or unraveling. This problem is particularly noticeable on products with bright colors or where a portion of the mold cup is exposed. Furthermore, fraying or unraveling can cause discomfort and pricking sensations on the skin; it also increases the defective rate of the mold cup, resulting in wasted resources and increased costs.

[0003] In order to solve this problem, a new method for preparing a mold cup is proposed, that is, by first preparing a mold cup precursor, which has two mold cup bodies, and then folding one of the mold cup bodies to the side of the other mold cup body so that the two mold cup bodies fit together, and finally molding again to obtain a clean-edge mold cup, and using the folded edge as the bowl mouth of the mold cup obtained after folding, which can effectively avoid the problem of the bowl mouth being wired or loose. In this process, the mold cup precursor also needs to be obtained by molding, but because the mold cup precursor obtained after molding needs to be folded, in order to ensure that the two mold cup bodies after folding can be perfectly aligned without wrinkles, the two mold cup bodies of the mold cup precursor obtained by molding are not exactly the same, and the curvature of the two mold cup bodies is different. It is impossible to obtain such a mold cup precursor by molding using existing traditional molds, so it is necessary to design a new mold to meet the structural requirements of the mold cup precursor. Utility Model Content

[0004] In view of this, in order to overcome the defects of the prior art, the purpose of the present invention is to provide an improved forming mold for a mold cup.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A forming mold for a mold cup, used for molding to obtain a mold cup precursor, the mold cup precursor having a first mold cup body and a second mold cup body, the curvature of the first mold cup body being different from the curvature of the second mold cup body and the size of the bowl circumference of the first mold cup body being equal to the size of the bowl circumference of the second mold cup body; the forming mold comprising a concave mold and a convex mold, the concave mold having two symmetrically arranged inwardly concave spherical grooves, the convex mold having a first spherical body and a second spherical body protruding toward the spherical grooves and correspondingly forming the first mold cup body and the second mold cup body, the first spherical body and the second spherical body being respectively arranged opposite to one of the spherical grooves and cooperating with each other; a side edge of the first spherical body close to the second spherical body is fixedly connected to a side edge of the second spherical body close to the first spherical body, and the curvature of the first spherical body is greater than that of the second spherical body. In some embodiments of the present invention, the first mold cup body in the mold cup precursor obtained by molding using the mold of the present invention is used as the cup surface layer of the clean edge mold cup after folding, and the second mold cup body is used as the cup lining layer of the clean edge mold cup after folding.

[0007] According to a preferred embodiment of the present invention, the first spherical body includes a first side, a second side, and a third side connected end to end, and the second spherical body includes a fourth side, a fifth side, and a sixth side connected end to end, and the third side is connected to the sixth side. The third side and the sixth side coincide with each other and are both folded edges when the mold cup precursor is folded, that is, the mold cup precursor obtained after molding is folded along the third side and the sixth side.

[0008] According to a preferred embodiment of the present invention, the male mold further includes an extension portion, one end of which is simultaneously connected to the first side, the second side, the fourth side and the fifth side.

[0009] According to a preferred embodiment of the present invention, the length of the first side is equal to the length of the third side, the length of the second side is equal to the length of the fourth side, and the length of the third side is equal to the length of the sixth side.

[0010] According to a preferred embodiment of the present invention, a vertical distance from the BP point of the first spheroid to a side of the extension portion close to the first spheroid and the second spheroid is greater than a vertical distance from the BP point of the second spheroid to a side of the extension portion close to the first spheroid and the second spheroid.

[0011] According to a preferred embodiment of the present invention, the orthographic projection of the first spherical body on the side of the extension portion close to the first and second spherical bodies is symmetrical with the orthographic projection of the second spherical body on the side of the extension portion close to the first and second spherical bodies about the third side and / or the sixth side. This arrangement ensures that after the mold cup precursor is folded along the third and sixth sides, the first mold cup body and the second mold cup body can be better fitted together, avoiding misalignment, bulges, wrinkles, and other incomplete fits when the two are fitted together.

[0012] According to a preferred embodiment of the present invention, it further includes a first pressing plate, which is provided with a first through hole extending through its thickness direction, and the first through hole is used for allowing the first spherical body and the second spherical body to pass through the first pressing plate and then be inserted into the spherical groove.

[0013] According to a preferred implementation aspect of the present invention, the height direction of the extension portion is perpendicular to the length direction of the first pressing plate, and the contour shape of the extension portion is the same as the contour shape of the first through hole.

[0014] According to a preferred embodiment of the present invention, the orthographic projection of the extension portion on the first pressure plate is located within the range of the first through hole, the center of the extension portion and the center of the first through hole are located in the same vertical direction, and when the extension portion is located in the first through hole, the distance between the outer wall of the extension portion and the inner wall of the first through hole is 1 to 10 mm.

[0015] According to a preferred embodiment of the present invention, a second pressing plate is further included. A second through hole is provided on the second pressing plate in the thickness direction thereof. The second through hole is used for the die to pass through. The first pressing plate is parallel to the second pressing plate.

[0016] Due to the adoption of the above technical solution, compared with the existing technology, the benefits of the present invention are as follows: the present invention is a forming mold for a mold cup, by arranging two non-completely identical spherical bodies in the punch to form two mold cup bodies in the mold cup precursor, and fixing a side edge of the first spherical body close to the second spherical body with a side edge of the second spherical body close to the first spherical body, so that after molding, the folding edge required for folding the mold cup precursor can be formed, and at the same time, the arch of the first spherical body is set to be greater than the arch of the second spherical body, so that after the mold cup precursor is molded by the mold of the present invention, the two mold cup bodies can be perfectly fitted together to form a complete mold cup after folding, avoiding wrinkles or misalignment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the forming mold in the preferred embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the concave mold and the convex mold in the preferred embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the female mold in the preferred embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the main structure of the concave mold in the preferred embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the male mold in the preferred embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the main structure of the punch in the preferred embodiment of the present utility model;

[0024] In the accompanying drawings, the die-1, the spherical groove-11, the punch-2, the first spherical body-21, the first side-211, the second side-212, the third side-213, the second spherical body-22, the fourth side-221, the fifth side-222, the sixth side-223, the extension part-23, the first pressure plate-3, the first through hole-31, the second pressure plate-4, and the second through hole-41. DETAILED DESCRIPTION

[0025] In order to help those skilled in the art better understand the technical solutions of the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0026] Reference Figures 1 to 6The utility model provides a forming mold for a mold cup, which is used for molding to obtain a mold cup precursor for preparing a clean-edge mold cup, the mold cup precursor having a first mold cup body and a second mold cup body, the arch of the first mold cup body is different from the arch of the second mold cup body, and the size of the bowl circumference of the first mold cup body is equal to the size of the bowl circumference of the second mold cup body. Specifically, the forming mold in this embodiment includes a die 1, a punch 2, a first pressing plate 3 and a second pressing plate 4, wherein the die 1 has two symmetrically arranged inwardly concave spherical grooves 11, the punch 2 has a first spherical body 21 and a second spherical body 22 protruding toward the spherical grooves 11 and correspondingly forming the first mold cup body and the second mold cup body, the first spherical body 21 and the second spherical body 22 are respectively arranged opposite to one spherical groove 11 and cooperate with each other.

[0027] Furthermore, if Figure 1 、 Figure 2 、 Figure 5 and Figure 6 As shown, the first spherical body 21 includes a first side 211, a second side 212 and a third side 213 connected end to end in sequence, the second spherical body 22 includes a fourth side 221, a fifth side 222 and a sixth side 223 connected end to end in sequence, the third side 213 is connected to the sixth side 223, a side of the first spherical body 21 close to the second spherical body 22 is the third side 213, and a side of the second spherical body 22 close to the first spherical body 21 is the sixth side 223, the third side 213 is connected (overlaps) with the sixth side 223, and both are used to form a folding edge when the mold cup precursor is folded after molding, that is, the mold cup precursor obtained after molding is folded along the sides formed corresponding to the third side 213 and the sixth side 223, so that the bowl mouth of the final net-edge mold cup is the side corresponding to the third side 213 and the sixth side 223. In addition, the length of the first side 211 is equal to the length of the third side 213 , the length of the second side 212 is equal to the length of the fourth side 221 , and the length of the third side 213 is equal to the length of the sixth side 223 .

[0028] In the mold cup precursor obtained after molding the fabric using the mold in this embodiment, the first mold cup body formed by the first spherical body 21 is used as the cup surface layer of the clean-edge mold cup after folding, and the second mold cup body formed by the second spherical body 22 is used as the cup lining layer of the clean-edge mold cup after folding.

[0029] The punch 2 also includes an extension portion 23, one end of which is connected to the first side 211, the second side 212, the fourth side 221 and the fifth side 222 at the same time. The height direction of the extension portion 23 is perpendicular to the length direction of the first pressing plate 3. The extension portion 23 is provided to facilitate the adjustment of the stretching depth during molding according to the elasticity of the fabric and the shaping effect after molding, so as to ensure a better molding effect after molding.

[0030] Specifically, the curvature of the first spherical body 21 of the punch 2 is greater than that of the second spherical body 22. The vertical distance from the BP point of the first spherical body 21 to the side of the extension 23 adjacent to the first and second spherical bodies 21 and 22 is greater than the vertical distance from the BP point of the second spherical body 22 to the side of the extension 23 adjacent to the first and second spherical bodies 21 and 22. Furthermore, the orthographic projection of the first spherical body 21 on the side of the extension 23 adjacent to the first and second spherical bodies 21 and 22 is symmetrical with the orthographic projection of the second spherical body 22 on the side of the extension 23 adjacent to the first and second spherical bodies 21 and 22 about the third side 213 and / or the sixth side 223. This arrangement ensures that after the mold cup precursor is folded along the sides corresponding to the third and sixth sides 213 and 223, the first and second mold cup bodies can be better fitted together, avoiding misalignment, bulges, wrinkles, and other incomplete fits when the two are fitted together. A side formed corresponding to the first side 211 overlaps with a side formed corresponding to the fourth side 221, a side formed corresponding to the second side 212 overlaps with a side formed corresponding to the fifth side 222, and a side formed corresponding to the third side 213 overlaps with a side formed corresponding to the sixth side 223. These side edges together form the bowl circumference of the net-edge mold cup.

[0031] Furthermore, if Figure 1 As shown, the first pressing plate 3 is parallel to the second pressing plate 4. The first pressing plate 3 is provided with a first through hole 31 extending through the thickness thereof. The first through hole 31 is used for allowing the first spherical body 21 and the second spherical body 22 to pass through the first pressing plate 3 and then be inserted into the corresponding spherical groove 11. In addition, the contour shape of the first through hole 31 is the same as the contour shape of the extension portion 23, and the orthographic projection of the extension portion 23 on the first pressing plate 3 is located within the range of the first through hole 31. The extension portion 23 can also pass through the first through hole 31. The center of the extension portion 23 and the center of the first through hole 31 are located in the same vertical direction. When the extension portion 23 is located in the first through hole 31, the distance between the outer wall of the extension portion 23 and the inner wall of the first through hole 31 is 1 to 10 mm.

[0032] The second pressing plate 4 is provided with a second through hole 41 running through the thickness direction thereof, and the second through hole 41 is used for the die 1 to pass through. When the distance between the inner wall of the first through hole 31 of the first pressing plate 3 and the outer wall of the extension portion 23 is large, the second pressing plate 4 is required to perform auxiliary pressing between the die 1 and the punch 2 during molding to ensure that the die 1 and the punch 2 can fit tightly together, thereby ensuring the molding effect of the fabric.

[0033] The mold cup obtained by using the forming mold of the utility model can be used as a mold cup precursor for making a clean-edge mold cup, and it is ensured that after the mold cup precursor is folded, the two mold cup bodies can fit together perfectly to form a complete mold cup, avoiding wrinkles or misalignment.

[0034] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications based on the spirit of the present invention are intended to be included in the scope of protection of the present invention.

Claims

1. A forming mold for a mold cup, characterized in that: Used for molding to obtain a mold cup precursor, the mold cup precursor has a first mold cup body and a second mold cup body, the curvature of the first mold cup body is different from the curvature of the second mold cup body and the size of the bowl circumference of the first mold cup body is equal to the size of the bowl circumference of the second mold cup body; the forming mold includes a concave mold and a convex mold, the concave mold has two symmetrically arranged inwardly concave spherical grooves, the convex mold has a first spherical body and a second spherical body protruding toward the spherical grooves and correspondingly forming the first mold cup body and the second mold cup body, the first spherical body and the second spherical body are respectively arranged opposite to one of the spherical grooves and cooperate with each other; a side edge of the first spherical body close to the second spherical body is fixedly connected to a side edge of the second spherical body close to the first spherical body, and the curvature of the first spherical body is greater than the curvature of the second spherical body.

2. The molding die according to claim 1, wherein: The first spherical body includes a first side, a second side and a third side connected end to end in sequence, and the second spherical body includes a fourth side, a fifth side and a sixth side connected end to end in sequence, and the third side is connected to the sixth side.

3. The forming mold according to claim 2, characterized in that: The male mold further includes an extension portion, one end of which is simultaneously connected to the first side, the second side, the fourth side, and the fifth side.

4. The forming die according to claim 3, wherein: The length of the first side is equal to the length of the third side, the length of the second side is equal to the length of the fourth side, and the length of the third side is equal to the length of the sixth side.

5. The forming die according to claim 4, wherein: A vertical distance from the BP point of the first spheroid to a surface of the extension portion close to the first and second spheroids is greater than a vertical distance from the BP point of the second spheroid to a surface of the extension portion close to the first and second spheroids.

6. The forming die according to claim 4, wherein: The orthographic projection of the first spheroid on a side of the extension portion close to the first spheroid and the second spheroid is symmetrical with the orthographic projection of the second spheroid on a side of the extension portion close to the first spheroid and the second spheroid about the third side and / or the sixth side.

7. The forming die according to claim 3, wherein: The first pressing plate is provided with a first through hole extending through the thickness direction thereof, and the first through hole is used for allowing the first spherical body and the second spherical body to pass through the first pressing plate and then be inserted into the spherical groove.

8. The molding die according to claim 7, wherein: The height direction of the extension portion is perpendicular to the length direction of the first pressing plate, and the outline shape of the extension portion is the same as the outline shape of the first through hole.

9. The molding die according to claim 8, wherein: The orthographic projection of the extension portion on the first pressure plate is located within the range of the first through hole, the center of the extension portion and the center of the first through hole are located in the same vertical direction, and when the extension portion is located in the first through hole, the distance between the outer wall of the extension portion and the inner wall of the first through hole is 1 to 10 mm.

10. The molding die according to claim 7, wherein: It also includes a second pressing plate, which is provided with a second through hole running through the thickness direction thereof, and the second through hole is used for the die to pass through, and the first pressing plate is parallel to the second pressing plate.