Multi-degree-of-freedom offset type material mixing test device
By designing a multi-degree-of-freedom biased material mixing test device, a multi-state simulation study of lithium battery slurry mixing equipment is realized, which solves the problem of insufficient optimization guidance of existing equipment, improves the uniformity and stability of lithium battery slurry mixing, and meets the performance requirements of electric vehicles.
Patent Information
- Application Number
- CN202421823137.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Existing lithium battery slurry mixing equipment is difficult to effectively simulate under multiple mixing conditions, resulting in insufficient guidance for structural optimization and affecting lithium battery performance.
A multi-degree-of-freedom offset material mixing test device is designed, which includes a mixing barrel assembly and a stirrer that can swing in the XY plane. The stirrer is set eccentrically and combined with a cooling assembly to simulate the material mixing conditions at different inclination angles and positions.
It provides precise guidance on the structural optimization of lithium battery slurry mixing equipment, improves the uniformity and stability of lithium battery slurry mixing, and meets the high requirements of electric vehicles for lithium battery performance.
Smart Images

Figure CN223404804U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coolers and relates to a multi-degree-of-freedom offset material mixing test device. Background Art
[0002] With the rapid development of the electric vehicle industry, driving range and lithium battery life have become one of the key performance indicators of electric vehicles that consumers are more concerned about. This puts higher demands on the performance of lithium batteries and also puts higher technical requirements on lithium battery production equipment.
[0003] The uniformity of lithium battery slurry mixing is one of the key factors affecting the performance of lithium batteries. This puts forward more efficient and stable requirements for lithium battery slurry mixing equipment. It is necessary to conduct more in-depth tests and research on the mixing equipment.
[0004] In view of this, it is imperative to establish a multi-degree-of-freedom offset material mixing test device that can simulate a variety of non-drum stirring states, so as to facilitate the subsequent collection of different test data and combine them with theoretical analysis to provide more accurate guidance for the structural optimization of the mixing equipment. Utility Model Content
[0005] In order to solve the above problems, the utility model provides a multi-degree-of-freedom offset material mixing test device. The entire mixing barrel assembly can swing, and the agitator in the mixing assembly is eccentrically set. This test platform can not only simulate and study the material mixing conditions at different inclination angles, but also simulate and study the material mixing conditions when the agitator is in different positions, providing more effective and accurate guidance for the structural optimization of lithium battery slurry mixing equipment.
[0006] The utility model discloses a multi-degree-of-freedom offset material mixing test device, comprising a stirring barrel assembly and a stirring assembly, wherein the stirring barrel assembly comprises an inner barrel, and the inner barrel and the stirring assembly as a whole can be driven to swing with a single degree of freedom in an XY plane;
[0007] The stirring assembly can be driven to move along the X direction and the Y direction. The stirring assembly includes a stirrer. The stirrer is arranged in a manner that its axis deviates from the central axis of the inner cylinder.
[0008] Furthermore, the mixing barrel assembly further comprises a working panel and a frame, the inner cylinder and the mixing assembly are mounted on the working panel, and the working panel is mounted on the frame in a manner that can be driven to swing with a single degree of freedom in an XY plane.
[0009] Furthermore, the stirring assembly further comprises a cover plate and a mounting seat. The cover plate can be driven to move along the X direction and the Y direction. The cover plate is used to close the inner cylinder. The stirrer is mounted on the cover plate via the mounting seat.
[0010] Furthermore, the mounting seat is eccentrically arranged on the cover plate in a manner of being rotatable around its own axis, and the mounting seat is provided with a mounting hole for mounting the agitator, and the mounting hole is eccentrically arranged on the mounting seat.
[0011] Furthermore, the cooling assembly includes an outer cylinder, a water inlet, a nozzle, a connecting pipe, and a water return port. The outer cylinder is mounted on the outer cylinder, the nozzle is arranged in the outer cylinder and extends into the outer cylinder, and is used to spray water onto the outer wall of the inner cylinder. The connecting pipe connects the nozzle with the water inlet. The water return port is arranged on the bottom surface of the outer cylinder.
[0012] There are multiple nozzles, some of which are evenly distributed along the circumference of the outer cylinder, and the remaining nozzles are arranged on the bottom surface of the outer cylinder.
[0013] Furthermore, the working panel is provided with a rotating support plate at both ends along the Z direction, and any of the rotating support plates is provided with a rotating shaft. The frame is provided with a side plate, and the working panel is swung on the side plate of the frame through the rotating shaft. The swing range of the working panel is 0° to 30°.
[0014] Furthermore, it also includes a locking plate, the rotating support plate is provided with a limiting column, the side plate is correspondingly provided with a limiting slot, the limiting slot is arc-shaped, the limiting column passes through the limiting slot and extends to the outside of the side plate, and the locking plate can be installed on the limiting column to limit the limiting column to the limiting slot.
[0015] Furthermore, it also includes an X-direction drive assembly and a Y-direction drive assembly, the stirring assembly also includes a gantry, the working panel is provided with a slide rail extending along the X-direction, the gantry includes a mounting frame, a guide rail arranged along the Y-direction mounted on the bottom surface of the mounting frame, and a sliding base provided at the end of the guide rail and slidably engaged with the slide rail;
[0016] The X-direction driving assembly includes a driving source I and a driving rod I mounted on the working panel, and the driving source I drives the sliding base to slide along the sliding rail via the driving rod I;
[0017] The Y-axis driving assembly includes a driving source II and a driving rod II installed on the mounting frame. The cover plate is slidably installed on the guide rail. The driving source II drives the cover plate to slide along the guide rail through the driving rod II.
[0018] Furthermore, the working panel is provided with a limit block, and the door frame is provided with a limit shell. There are multiple limit blocks along the X direction, and the limit shell can be driven to move along the Y direction. The limit shell is engaged with any of the limit blocks to limit the door frame to the working panel.
[0019] Furthermore, the cover is provided with an angle scale, and the angle scale is provided corresponding to the position of the mounting seat.
[0020] Beneficial effects of the utility model:
[0021] The utility model provides a multi-degree-of-freedom offset material mixing test device. The entire stirring barrel assembly can swing, and the agitator in the stirring assembly is set eccentrically. The test platform can not only simulate and study the material mixing conditions at different inclination angles, but also simulate and study the material mixing conditions when the agitator is in different positions, providing more effective and accurate guidance for the structural optimization of lithium battery slurry stirring equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is an isometric view of the present invention;
[0023] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;
[0024] Figure 3 It is an isometric view of the working plane of the present invention in an inclined state;
[0025] Figure 4 This is a main perspective view of the utility model when the working plane is tilted;
[0026] Figure 5 This is a schematic diagram of the installation structure of the agitator and the mounting base of the utility model;
[0027] Figure 6 It is a top view of the mounting base of the utility model;
[0028] Figure 7 This is a schematic diagram of the installation structure of the inner cylinder and the cooling assembly of the utility model;
[0029] Figure 8 This is a front view of the cooling assembly of the present invention;
[0030] Figure 9 A top view of the cooling assembly of the present invention;
[0031] Figure 10 Bottom view of the cooling assembly of the present invention
[0032] Figure 11 It is an isometric view of the cooling assembly of the present invention. DETAILED DESCRIPTION
[0033] It should be noted that, in the description of this specification, the terms "upper", "lower", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. The head and tail, as well as the front and back in this embodiment are based on the order of flow of the media, that is, the direction in which the media flows first is the front and the head. This is something that a person skilled in the art can understand, and will not be elaborated on here. In this embodiment, for the convenience of description, the X-direction, Y-direction and Z-direction are artificially defined, wherein the length direction of the rack is the X-direction, the height direction of the rack is the X-direction, the width direction of the rack is the Z-direction, and the XY plane is the plane enclosed by the X-direction and the XY plane, as shown in the figure. This is something that a person skilled in the art can understand, and will not be elaborated on here.
[0034] As shown in the figure, the present invention discloses a multi-degree-of-freedom offset material mixing test device, comprising a mixing barrel assembly and a stirring assembly. The mixing barrel assembly includes an inner barrel 2, wherein the inner barrel 2 and the stirring assembly as a whole can be driven to swing with a single degree of freedom within the XY plane; the stirring assembly can be driven to move in the X and Y directions, and the stirring assembly includes an agitator 4, wherein the agitator 4 is arranged such that its axis is offset from the central axis of the inner barrel 2, that is, the agitator 4 is eccentric relative to the inner barrel 2. In this embodiment, both the inner barrel 2 and the stirring assembly as a whole can swing with a single degree of freedom within the XY plane, which simulates material mixing at different inclination angles and provides effective and accurate guidance for studying the effects of different inclination angles on material mixing. In this embodiment, the eccentricity is based on the XZ plane, that is, on the XZ plane, the centers of the agitator 4 and the inner barrel 2 do not coincide and are offset from each other. This is well understood by those skilled in the art and will not be elaborated here.
[0035] In this embodiment, the mixing drum assembly also includes a working panel 3 and a frame 1. The inner drum 2 and stirring assembly are mounted on the working panel 3. The working panel 3 is mounted on the frame 1 in a manner that allows for oscillation with a single degree of freedom within the XY plane. Compared to driving the inner drum 2 and stirring assembly separately, mounting both on the working panel 3 simultaneously allows for tilting of the inner drum 2 and stirring assembly by driving the working panel 3 to swing, thus avoiding the tilt angle deviation that would otherwise affect the simulation results if driven separately. In this embodiment, the inner drum 2 is mounted on the working panel 3 in a manner that allows for oscillation about its own axis. A ring of transmission teeth is provided on the outer circumference of the top surface of the inner drum 2. The working panel 3 is equipped with a motor and a gear transmission pair, which drives the rotation of the inner drum 2 via the gear transmission pair. In this embodiment, the working panel 3 is driven to oscillate via an electric push rod 23 mounted on the frame 1. The two ends of the electric push rod 23 are hinged to the bottom of the frame 1 and the bottom surface of the X-direction end of the working plane, respectively. The extension and retraction of the electric push rod 23 controls the oscillation of the working plane.
[0036] In this embodiment, the working panel 3 is provided with a rotation support plate 22 at both ends along the Z direction, and each of the rotation support plates 22 is provided with a rotating shaft 17, and the two rotating shafts 17 are coaxially arranged. The frame 1 is provided with a side plate 14, and the working panel 3 is swingably provided on the side plate 14 of the frame 1 via the rotating shaft 17, and the swing range of the working panel 3 is 0° to 30°. In this embodiment, a locking plate 16 is also included. The rotation support plate 22 is provided with a limiting column, and the side plate 14 is correspondingly provided with a limiting slot 15. The limiting slot 15 is arc-shaped, and the limiting column passes through the limiting slot 15 and extends to the outside of the side plate 14. The locking plate 16 can be installed on the limiting column to lock the limiting column in the limiting slot 15. As shown in the figure, the limiting slot 15 in this embodiment is a plurality of concentric arcs. In this embodiment, in its initial position, the working plane is parallel to the XZ plane. When it swings to its extreme position, the angle between the working plane and the XZ plane is 30°. Correspondingly, the central angle α of the limiting slide 15 is set to 30° to limit its swing stroke. In this embodiment, an external thread can be provided on the limiting column. When the working plane is swung to the desired angle, the locking plate 16 is threadedly locked to the outer plate 14 using, for example, a butterfly nut. This achieves a clamping and limiting effect on the inner plate 14, thereby locking the inner cylinder 2 at the set angle. In this embodiment, a scale is also provided on the outer plate 14 to intuitively display the inclination angle of the working plane, facilitating adjustment.
[0037] In this embodiment, the stirring assembly further includes a cover plate 6 and a mounting seat 5. The cover plate 6 can be driven to move in the X and Y directions. The cover plate 6 is used to seal the inner cylinder 2. The stirrer 4 is mounted on the cover plate 6 via the mounting seat 5. The cover plate 6 is driven to move in order to seal the inner cylinder 2 or to open the inner cylinder 2 to add or remove materials. As shown in the figure, the stirrer 4 in this embodiment includes a capstan 402 for stirring and an agitator motor 401 for driving the capstan 402 to rotate. The agitator motor 401 is mounted on the mounting seat 5, and the capstan 402 passes through the mounting seat 5. During stirring, the cover plate 6 seals the inner cylinder 2, and the capstan 402 extends into the inner cylinder 2 for stirring.
[0038] In this embodiment, the mounting seat 5 is eccentrically arranged on the cover plate 6, and the mounting seat 5 is provided with a mounting hole 501 for mounting the agitator 4 in a manner that can rotate around its own axis, and the mounting hole 501 is eccentrically arranged on the mounting seat 5. The mounting seat 5 is rotatable, so that the eccentricity of the agitator 4 becomes adjustable. In conjunction with the swingable inner cylinder 2, it provides effective and accurate guidance for the mixing of materials under different inclination angles and different eccentricities, and facilitates the simulation of different test conditions. In this embodiment, the eccentricity of the agitator 4 is achieved through the mounting seat 5, and the mounting hole 501 is eccentric, so that the eccentric angle of the agitator 4 can be adjusted as long as the mounting seat 5 is rotated. In this embodiment, the cover shell is provided with an angle scale, and the angle scale corresponds to the position setting of the mounting seat 5. That is, the angle scale is arranged on the radial outside of the mounting seat 5, as shown in the figure, which can mark the rotation angle of the mounting seat 5 and achieve precise adjustment.
[0039] In this embodiment, an X-direction drive assembly and a Y-direction drive assembly are also included. The stirring assembly also includes a gantry. The working panel 3 is provided with a slide rail extending along the X-direction. The gantry includes a mounting frame 7, a guide rail 8 arranged along the Y-direction and mounted on the bottom surface of the mounting frame 7, and a sliding base 9 arranged at the end of the guide rail 8 and slidingly cooperating with the slide rail; the X-direction drive assembly includes a drive source I10 and a drive rod I11 mounted on the working panel 3, and the drive source I10 drives the sliding base 9 to slide along the slide rail through the drive rod I11; the Y-direction drive assembly includes a drive source II12 and a drive rod II13 mounted on the mounting frame 7, and the cover plate 6 is slidably mounted on the guide rail 8, and the drive source II12 drives the cover plate 6 to slide along the guide rail 8 through the drive rod II13. As shown in the figure, the drive source I10 and the drive source II12 in this embodiment are both servo motors, the drive rod I11 and the drive rod II13 are both screw rods, and the X-direction drive assembly and the Y-direction drive assembly in this embodiment are both provided in two groups, as shown in the figure. The sliding base in this embodiment is provided with a ball sleeve, which cooperates with the drive rod I11 in the X-direction drive assembly to drive the entire door frame and the cover plate 6 installed on the door frame to move in the X direction. A hole is provided in the cover plate 6 that is threadedly engaged with the drive rod II13. The Y-direction drive assembly directly drives the cover plate 6 to move in the Y direction through the drive rod II13. In this embodiment, there are four guide rails 8, and they are arranged symmetrically in pairs, as shown in the figure, to guide and limit the sliding of the cover plate 6.
[0040] In this embodiment, the working panel 3 is provided with a limit block 20, and the gantry is provided with a limit shell 21. The limit blocks 20 are provided in plurality along the X direction, and the limit shell 21 can be driven to move along the Y direction. The limit shell 21 engages with any of the limit blocks 20 to limit the gantry to the working panel 3. In this embodiment, the limit shell 21 is driven by a limit motor, and four limit blocks 20 are provided, which are divided into two groups and are respectively arranged at the positions of the two groups of X-direction drive components. In each group of limit blocks 20, one is used to limit the cover plate 6 and the gantry to the position of the inner cylinder 2 to ensure that the cover plate 6 can close the inner cylinder 2, and the other is used to limit the cover plate 6 and the gantry when the cover plate 6 is raised and away from the inner cylinder 2, so as to avoid hindering the staff from adding materials to the inner cylinder 2 or taking materials out of the inner cylinder 2. In this embodiment, a buffer 19 is also provided on the drive rod I11. The buffer 19 is connected to a sensor. When the drive source I10 drives the gantry toward the inner cylinder 2, the buffer 19 provides shock absorption when the cover plate 6 approaches the upper position of the inner cylinder 2. When the cover plate 6 reaches the upper position of the inner cylinder 2, the sensor detects and sends a signal to control the drive source I10 to stop, causing the cover plate 6 to stop above the inner cylinder 2. The limit motor then drives the limit housing 21 to move downward in the Y direction. The limit housing 21 is covered by the limit block 20 and engages with the limit block 20 to form a limit. Finally, the drive source II12 drives the cover plate 6 downward in the Y direction to cover the inner cylinder 2. The inclination angle of the working panel 3 can then be adjusted according to the test requirements, and various sensors for detection can be arranged, and the material mixing test can be started. How the buffer 19 performs buffering and how the sensor controls the start and stop of the motor are conventional techniques in the art and will not be elaborated here.
[0041] This embodiment also includes a cooling assembly 18, comprising an outer cylinder 24, a water inlet 26, a nozzle 25, a connecting pipe 27, and a water return port 28. The outer cylinder 24 is positioned over the inner cylinder 2. The nozzle 25 is disposed within the outer cylinder 24 and extends into the inner cylinder 24, spraying water onto the outer wall of the inner cylinder 2. The connecting pipe 27 connects the nozzle 25 with the water inlet 26. The water return port 28 is disposed on the bottom surface of the outer cylinder 24. Multiple nozzles 25 are provided, some of which are evenly distributed along the circumference of the outer cylinder 24, while the remaining nozzles 25 are located on the bottom surface of the outer cylinder 24. As shown in the figure, seven nozzles 25 are provided in this embodiment. The cooling water sprayed from the nozzles 25 is conical. Six of the nozzles are disposed along the circumference of the outer cylinder 24, providing surrounding cooling for the sidewalls of the inner cylinder 2. The remaining nozzle is disposed on the bottom surface of the inner cylinder 2, cooling the bottom of the inner cylinder 2, thereby achieving comprehensive cooling of the inner cylinder 2. The water inlet 26 and the water return port 28 are both arranged on the bottom surface of the outer tube 24. The cooling water enters through the water inlet 26 and is then connected to each nozzle 25 through the connecting pipe 27. The nozzle 25 sprays the cooling water onto the outer wall of the inner tube 2, and then flows into the bottom of the inner tube 2 and is discharged through the water return port 28, forming a cooling cycle.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A multi-degree-of-freedom offset material mixing test device, characterized by: The invention comprises a mixing barrel assembly and a stirring assembly, wherein the mixing barrel assembly comprises an inner barrel, and the inner barrel and the stirring assembly as a whole can be driven to swing with a single degree of freedom in the XY plane; The stirring assembly can be driven to move along the X direction and the Y direction. The stirring assembly includes a stirrer. The stirrer is arranged in a manner that its axis deviates from the central axis of the inner cylinder.
2. The multi-degree-of-freedom offset material mixing test device according to claim 1, characterized in that: The mixing barrel assembly further comprises a working panel and a frame, the inner cylinder and the mixing assembly are mounted on the working panel, and the working panel is mounted on the frame in a manner of being driven to swing with a single degree of freedom in an XY plane.
3. The multi-degree-of-freedom offset material mixing test device according to claim 2, characterized in that: The stirring assembly further comprises a cover plate and a mounting seat. The cover plate can be driven to move along the X direction and the Y direction. The cover plate is used to seal the inner cylinder. The stirrer is mounted on the cover plate via the mounting seat.
4. The multi-degree-of-freedom offset material mixing test device according to claim 3, characterized in that: The mounting seat is eccentrically arranged on the cover plate in a manner of being rotatable around its own axis. The mounting seat is provided with a mounting hole for mounting the stirrer, and the mounting hole is eccentrically arranged on the mounting seat.
5. The multi-degree-of-freedom offset material mixing test device according to claim 1, characterized in that: The cooling system further comprises a cooling assembly, the cooling assembly comprising an outer cylinder, a water inlet, a nozzle, a connecting pipe, and a water return port. The outer cylinder is fitted over the inner cylinder. The nozzle is provided in the outer cylinder and extends into the outer cylinder for spraying water onto the outer wall of the inner cylinder. The connecting pipe connects the nozzle with the water inlet. The water return port is provided on the bottom surface of the outer cylinder. There are multiple nozzles, some of which are evenly distributed along the circumference of the outer cylinder, and the remaining nozzles are arranged on the bottom surface of the outer cylinder.
6. The multi-degree-of-freedom offset material mixing test device according to claim 3, characterized in that: The working panel is provided with a rotating support plate at both ends along the Z direction, and any of the rotating support plates is provided with a rotating shaft. The frame is provided with a side plate, and the working panel is swung on the side plate of the frame through the rotating shaft. The swing range of the working panel is 0° to 30°.
7. The multi-degree-of-freedom offset material mixing test device according to claim 6, characterized in that: It also includes a locking plate, the rotating support plate is provided with a limiting column, the side plate is correspondingly provided with a limiting slot, the limiting slot is arc-shaped, the limiting column passes through the limiting slot and extends to the outside of the side plate, and the locking plate can be installed on the limiting column to limit the limiting column to the limiting slot.
8. The multi-degree-of-freedom offset material mixing test device according to claim 6, characterized in that: It also includes an X-direction drive assembly and a Y-direction drive assembly, the stirring assembly also includes a gantry, the working panel is provided with a slide rail extending along the X-direction, the gantry includes a mounting frame, a guide rail arranged along the Y-direction mounted on the bottom surface of the mounting frame, and a sliding base provided at the end of the guide rail and slidingly engaged with the slide rail; The X-direction driving assembly includes a driving source I and a driving rod I mounted on the working panel, and the driving source I drives the sliding base to slide along the sliding rail via the driving rod I; The Y-axis driving assembly includes a driving source II and a driving rod II installed on the mounting frame. The cover plate is slidably installed on the guide rail. The driving source II drives the cover plate to slide along the guide rail through the driving rod II.
9. The multi-degree-of-freedom offset material mixing test device according to claim 8, characterized in that: The working panel is provided with a limit block, and the door frame is provided with a limit shell. There are multiple limit blocks along the X direction, and the limit shell can be driven to move along the Y direction. The limit shell is engaged with any of the limit blocks to limit the door frame to the working panel.