Sealant preparation device for 110000-volt cable

By setting adjustment components and scrapers on the three-roller grinding equipment, the high cost and low efficiency problems caused by fixed equipment spacing when grinding sealants with different particle sizes are solved, and flexible adjustment of the equipment and efficient grinding are achieved.

CN223404999UActive Publication Date: 2025-10-03KAILAI SHIKEWEI WATERPROOF TECH CO LTD
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Patent Information

Application Number
CN202421932785.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-10-03
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

When grinding waterproof, insulating and environmentally friendly cable joint sealants of different particle sizes, the existing three-roller mill needs to prepare a variety of equipment with different spacing specifications, resulting in high production costs, large site occupation, complicated operation and low efficiency.

Method used

The adjustment components are used to adjust the grinding roller spacing and the guide roller height. The threaded connection and chute guide can achieve quick adjustment. Combined with scraper cleaning, the flexibility and efficiency of the equipment are improved.

Benefits of technology

The same equipment can be used to grind and crush materials of different particle sizes efficiently, reducing production costs and site occupation and simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sealant preparation device for a 110000-volt cable, which comprises fixed plates, three grinding rollers rotatably arranged between the two fixed plates, chutes respectively arranged on the left and right sides of the two fixed plates, an adjusting assembly arranged in each chute, the adjusting assembly comprises an adjusting bolt, the end part of the adjusting bolt is a polished rod, and the polished rod is connected with the grinding rollers. A bearing is arranged on the polish rod at the end part of the adjusting bolt, a sliding seat is arranged on the outer ring of the bearing, the sliding seat is arranged in the sliding groove in a sliding manner, and the front side and the rear side of the fixed shaft of each grinding roller are rotationally arranged between the two sliding seats which are positioned on the same axis with the grinding roller respectively; according to the utility model, the distance between the two grinding rollers on the outer side and the middle grinding roller can be synchronously, quickly and conveniently adjusted through the adjusting assembly, so that one three-roller grinding device can grind and crush materials with different granularities, and the operation is more convenient and efficient; and the unnecessary production cost and the occupied production field are greatly saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sealant preparation equipment, in particular to a sealant preparation device for 110,000-volt cables. Background Art

[0002] Waterproof, insulating and environmentally friendly cable joint sealant is a sealant for sealing cable joints. The sealant itself has good advantages in anti-aging, insulation, waterproofness, service life, etc., and can meet the sealing requirements of different cable laying environments. The existing sealant for 110,000-volt cable joints contains TDI, petroleum asphalt, resin and other dry or non-dry viscous materials as machine materials, and various compounding agents are added. Then, it is mixed in the reactor of the production device and then ground and mixed by a three-roll mill.

[0003] Existing patent: CN216654704U, discloses a three-roller grinder, relates to the technical field of grinders, includes a grinder body, wherein a grinding roller is installed in the grinder body, and the grinding roller is rotatably connected to the grinder body. The number of the grinding rollers is three, and the three grinding rollers are intermittently distributed, resulting in the toner sticking to the rollers, affecting the mixing, high viscosity, and uneven mixing. The three-roller grinder is equipped with scrapers at corresponding positions of the three grinding rollers. When the grinding rollers rotate, the scrapers will scrape the mixed material stuck to the surface of the grinding rollers to make the mixing more uniform. By twisting the turntable, the turntable will drive the screw to rotate and displace. Since the insertion rod at the scraper is movably inserted in the annular sleeve, the movement of the screw will drive the scraper to rotate with the insertion rod as the axis, thereby adjusting the distance between the scraper and the grinding roller. It is suitable for mixing and grinding products of different thicknesses, sizes, and coarsenesses, with high utilization rate, thereby improving the practicality of the grinder.

[0004] The above patents or existing three-roller mill production devices have the following problems:

[0005] The existing three-roller mill grinds and mixes the waterproof, insulating, and environmentally friendly cable joint sealant by repeatedly grinding and mixing the waterproof, insulating, and environmentally friendly cable joint sealant through a single roller. The grinding efficiency of the fixed-spacing roller extrusion is relatively general. In addition, the spacing between the rollers is mostly fixed, which results in the need to prepare a variety of three-roller mill equipment with different spacing specifications for the grinding of materials with different particle sizes, greatly increasing unnecessary production costs and occupation of production sites, making operation cumbersome and inefficient. Utility Model Content

[0006] In view of this, the utility model provides a sealant preparation device for 110,000-volt cables, which can realize synchronous, quick and convenient adjustment of the spacing between the two outer grinding rollers and the middle grinding roller through the adjustment component, so that a three-roller mill can realize the grinding and crushing operation of materials with different particle sizes, and solves the problem that the traditional three-roller mill grinds and mixes the waterproof, insulating and environmentally friendly cable joint sealant, which is repeatedly ground and mixed by a single roller. The grinding efficiency of the rollers with fixed spacing is relatively general. In addition, the spacing between the rollers is mostly fixed, which leads to the need to prepare a variety of three-roller mills with different spacing specifications for the grinding of materials with different particle sizes, which greatly increases unnecessary production costs and production site occupation, and is cumbersome to operate and inefficient.

[0007] In order to solve the above technical problems, the utility model provides a sealant preparation device for 110,000-volt cables, comprising fixed plates respectively arranged on the upper parts of the front and rear sides of the frame of the three-roll grinder, three grinding rollers being rotatably arranged between the two fixed plates, and slide grooves being respectively opened on the left and right sides of the two fixed plates, and an adjustment component being arranged in each slide groove for adjusting the distance between the two outer grinding rollers and the middle grinding roller, the adjustment component comprising an adjusting bolt which is threadedly connected to the outer wall of the fixed plate and passes through the slide groove, the end of the adjusting bolt is a polished rod, a bearing is arranged on the polished rod at the end of the adjusting bolt, and a slide is arranged on the outer ring of the bearing, and the slide is slidably arranged in the slide groove, and the front and rear sides of the fixed shaft of each grinding roller are respectively rotatably arranged between the two slides located on the same axis thereof, and the adjusting bolt is rotated by turning the adjusting bolt with a special wrench. Due to the threaded connection between the adjusting bolt and the fixed plate, the action of the polished rod at the end of the adjusting bolt and the bearing, and the guiding and limiting action of the slide groove on the slide The rotating adjusting bolt can push the bearing and the slide to slide the grinding roller along the slide groove, thereby realizing convenient and fast adjustment of the distance between the outer grinding roller and the middle grinding roller, which is more convenient to operate. The utility model can realize the synchronous and fast adjustment of the distance between the two outer grinding rollers and the middle grinding roller through the adjusting component, so that one three-roller mill can realize the grinding and crushing operation of materials with different particle sizes, which solves the problem that the traditional three-roller mill grinds and mixes the waterproof insulating and environmentally friendly cable joint sealant repeatedly by a single roller, and the grinding efficiency of the rollers with fixed spacing is relatively general. In addition, the spacing between the rollers is mostly fixed, which leads to the need to prepare a variety of three-roller mills with different spacing specifications for grinding materials with different particle sizes, which greatly increases unnecessary production costs and occupancy of production sites, and is cumbersome to operate and inefficient.

[0008] The upper part of each fixed plate is provided with a mounting plate, and a lifting groove is opened on the mounting plate and above the middle grinding roller. A screw is threadedly connected to the mounting plate, and the screw passes through the upper side wall of the lifting groove. The lower part of the screw is a light rod, and a rotating sleeve is provided at the lower part of the screw. A mounting seat is provided at the lower part of the fixed ring of the rotating sleeve. A guide roller is rotatably arranged between the two mounting seats. The utility model can be rotated by twisting the screw. Due to the threaded connection between the screw and the mounting plate, and the connection between the screw, the rotating sleeve and the mounting seat, and the guiding and limiting effect of the lifting groove on the mounting seat, the rotating screw can push the rotating sleeve and the mounting seat to carry the guide roller up and down along the lifting groove, thereby realizing convenient and fast adjustment of the height of the guide roller, and more convenient operation.

[0009] A lower hopper is provided between the two mounting seats above the guide roller, and a scraper is provided at the bottom of the lower hopper. The utility model can adjust the screw to make the scraper move up and down along the lifting groove along with the mounting seat, so that the scraper can quickly and conveniently scrape and clean the material adhered to the grinding roller, avoiding the adhesion and waste of the material and making the operation more convenient.

[0010] A handle is provided on the upper part of the screw rod, and the utility model can facilitate the operator to grasp and rotate the screw rod through the handle, and the operation is more convenient.

[0011] Motors are respectively provided on the front and rear sides of the frame, and the output shafts of the motors are respectively connected to one of the grinding rollers located above the motors.

[0012] The motor on one side transmits rotation to one of the grinding rollers by means of a belt drive and meshing of a gear set, and the output shaft of the motor on the other side transmits power to the other grinding roller by means of a belt drive.

[0013] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:

[0014] 1. The utility model can realize the synchronous, quick and convenient adjustment of the distance between the two outer grinding rollers and the middle grinding roller through the adjustment component, so that one three-roller mill can realize the grinding and crushing operation of materials with different particle sizes, and solves the problem that the traditional three-roller mill grinds and mixes the waterproof, insulating and environmentally friendly cable joint sealant repeatedly by a single roller, and the grinding efficiency of the rollers with fixed spacing is relatively general. In addition, the spacing between the rollers is mostly fixed, which leads to the need to prepare a variety of three-roller mills with different spacing specifications for the grinding of materials with different particle sizes, which greatly increases unnecessary production costs and occupancy of production sites, and is cumbersome to operate and inefficient.

[0015] 2. The utility model can be rotated by twisting the screw. Due to the threaded connection between the screw and the mounting plate, and the connection between the screw and the rotating sleeve and the mounting seat, and the guiding and limiting effect of the lifting groove on the mounting seat, the rotating screw can push the rotating sleeve and the mounting seat to move the guide roller up and down along the lifting groove, thereby realizing a convenient and rapid adjustment of the height of the guide roller, and the operation is more convenient.

[0016] 3. The utility model can adjust the screw to make the scraper move up and down along the lifting groove along with the mounting seat, so that the scraper can quickly and conveniently scrape and clean the material adhering to the grinding roller, avoiding the adhesion and waste of the material and making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a sealant preparation device for 110,000-volt cables of the present invention;

[0018] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;

[0019] Figure 3 For this utility model Figure 1 Enlarged view of point B in the middle;

[0020] Figure 4 This is a structural schematic diagram of the 110,000-volt cable sealant preparation device of the utility model from another perspective.

[0021] Explanation of the accompanying drawings: 100, frame; 200, fixed plate; 300, grinding roller; 400, slide; 500, adjustment assembly; 501, adjustment bolt; 502, bearing; 503, slide; 600, mounting plate; 700, lifting groove; 800, screw; 900, mounting seat; 110, guide roller; 210, lower hopper; 310, scraper; 410, motor. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figure 1-4 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.

[0023] like Figure 1-4As shown: This embodiment provides a 110,000-volt cable sealant preparation device, including fixed plates 200 respectively arranged on the upper parts of the front and rear sides of the frame 100 of the three-roller grinder, three grinding rollers 300 are rotatably arranged between the two fixed plates 200, and the left and right sides of the two fixed plates 200 are respectively provided with slide grooves 400, each slide groove 400 is provided with an adjustment component 500 for adjusting the distance between the two outer grinding rollers 300 and the middle grinding roller 300, the adjustment component 500 includes a screw threaded on the outer wall of the fixed plate 200 and passing through the The adjusting bolt 501 of the slide 400 is provided with a polished rod at the end thereof. A bearing 502 is provided on the polished rod at the end thereof. A slide seat 503 is provided on the outer ring of the bearing 502. The slide seat 503 is slidably provided in the slide 400. The front and rear sides of the fixed axis of each grinding roller 300 are respectively rotatably provided between the two slide seats 503 on the same axis thereof. The adjusting bolt 501 is rotated by turning the adjusting bolt 501 with a special wrench. Due to the threaded connection between the adjusting bolt 501 and the fixed plate 200, the polished rod at the end thereof and the bearing 503 are adjusted. 2, plus the guiding and limiting effect of the slide 400 on the slide 503, the rotating adjusting bolt 501 can push the bearing 502 and the slide 503 to slide with the grinding roller 300 along the slide 400, thereby realizing a convenient and fast adjustment operation of the distance between the outer grinding roller 300 and the middle grinding roller 300, and the operation is more convenient. The utility model can realize the synchronous and fast adjustment operation of the distance between the two outer grinding rollers 300 and the middle grinding roller 300 through the adjusting component 500, and realize that a three-roller mill can realize the grinding and crushing operation of materials with different particle sizes, and solves the problem that the traditional three-roller mill grinds and mixes the waterproof insulating and environmentally friendly cable joint sealant, which is repeatedly ground and mixed by a single roller. The grinding efficiency of the rollers with fixed spacing is relatively general, and the spacing between the rollers is mostly fixed. This leads to the need to prepare a variety of three-roller mills with different spacing specifications for the grinding of materials with different particle sizes, which greatly increases unnecessary production costs and production site occupation, and is cumbersome to operate and inefficient.

[0024] According to one embodiment of the present invention, Figure 1-4As shown, a mounting plate 600 is provided on the upper part of each fixed plate 200, and a lifting groove 700 is provided on the mounting plate 600 and above the intermediate grinding roller 300. A screw 800 is threadedly connected to the mounting plate 600, and the screw 800 passes through the upper side wall of the lifting groove 700. The lower part of the screw 800 is a polished rod, and a rotating sleeve is provided at the lower part of the rotating sleeve. A mounting seat 900 is provided at the lower part of the fixed ring. A guide roller 110 is rotatably provided between the two mounting seats 900. The new model can be rotated by twisting the screw 800. Due to the threaded connection between the screw 800 and the mounting plate 600, and the connection between the screw 800 and the rotating sleeve and the mounting seat 900, and the guiding and limiting effect of the lifting groove 700 on the mounting seat 900, the rotating screw 800 can push the rotating sleeve and the mounting seat 900 to move up and down with the guide roller 110 along the lifting groove 700, thereby realizing a convenient and fast adjustment of the height of the guide roller 110, and the operation is more convenient.

[0025] According to another embodiment of the present invention, Figure 1 and Figure 2 As shown, a lower hopper 210 is provided between the two mounting seats 900 located above the guide roller 110, and a scraper 310 is provided at the bottom of the lower hopper 210. The utility model can adjust the screw 800 to make the scraper 310 move up and down along the lifting groove 700 along with the mounting seat 900, so that the scraper 310 can quickly and conveniently scrape and clean the material adhered to the grinding roller 300, avoiding the adhesion and waste of the material and making the operation more convenient.

[0026] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, a handle is provided on the upper portion of the screw rod 800. The utility model can facilitate the operator to grasp and rotate the screw rod 800 through the handle, making the operation more convenient.

[0027] According to another embodiment of the present invention, Figure 1 and Figure 4 As shown, motors 410 are respectively provided on the front and rear sides of the frame 100 , and the output shafts of the motors 410 are respectively connected to one of the grinding rollers 300 located above the motors 410 .

[0028] The motor 410 on one side transmits rotation to one of the grinding rollers 300 by means of a belt drive and meshing of a gear set, and the output shaft of the motor 410 on the other side transmits power to the other grinding roller 300 by means of a belt drive.

[0029] The use method of this utility model:

[0030] First of all, it should be made clear that the preparation device involved in the present invention is mainly used for the grinding and crushing operations of various types of sealant production raw materials, and the grinding operation is mainly achieved by means of a three-roller grinder. Since the three-roller grinder is a prior art, its specifications and models and manufacturers are not limited here. Only the method of adjusting the spacing between adjacent grinding rollers 300 and adjusting the distance between the scraper 310 and the grinding roller 300 involved in its improvement and optimization scheme are used as an example to explain its usage method in detail. When it is necessary to grind the sealant raw materials for 110,000-volt cables, the spacing between the grinding rollers 300 is adjusted accordingly according to the size of the grinding particles. The specific implementation method is: the operator The adjusting bolt 501 is rotated by turning the special wrench. Due to the threaded connection between the adjusting bolt 501 and the fixing plate 200, the action of the polished rod at the end of the adjusting bolt 501 and the bearing 502, and the guiding and limiting effect of the slide 400 on the slide 503, the rotating adjusting bolt 501 can push the bearing 502 and the slide 503 to slide with the grinding roller 300 along the slide 400, thereby realizing a convenient and fast adjustment operation of the distance between the outer grinding roller 300 and the middle grinding roller 300, and the operation is more convenient. When it is necessary to adjust the height of the scraper 310 from the grinding roller 300, by turning the screw 800, the screw 800 is rotated due to the connection between the screw 800 and the mounting plate 6 00's threaded connection effect, as well as the connection effect of the screw 800 with the rotating sleeve and the mounting seat 900, plus the guiding and limiting effect of the lifting groove 700 on the mounting seat 900, the rotating screw 800 can push the rotating sleeve and the mounting seat 900 to carry the guide roller 110 to move up and down along the lifting groove 700, thereby realizing the convenient and rapid adjustment of the height of the guide roller 110, so that the scraper 310 moves up and down along the lifting groove 700 with the mounting seat 900, realizing the scraper 310 to quickly and conveniently scrape and clean the material adhered to the grinding roller 300, avoiding the adhesion and waste of the material. The utility model can realize the two grinding rollers on the outside through the adjustment component 500 The spacing between the roller 300 and the middle grinding roller 300 can be adjusted synchronously and quickly and conveniently, so that a three-roller mill can realize the grinding and crushing operation of materials with different particle sizes, and solves the problem that the traditional three-roller mill grinds and mixes the waterproof, insulating and environmentally friendly cable joint sealant, and repeatedly grinds and mixes the waterproof, insulating and environmentally friendly cable joint sealant with a single roller. The grinding efficiency of the rollers with fixed spacing is relatively general. In addition, the spacing between the rollers is mostly fixed, which leads to the need to prepare a variety of three-roller mills with different spacing specifications for the grinding of materials with different particle sizes, which greatly increases unnecessary production costs and occupancy of production sites, and is cumbersome to operate and inefficient.

[0031] Furthermore, it should be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0032] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A device for preparing sealant for 110,000-volt cables, comprising fixing plates (200) respectively arranged on the upper portions of the front and rear sides of a frame (100) of a three-roll mill, characterized in that: Three grinding rollers (300) are rotatably arranged between the two fixed plates (200), and a slide groove (400) is respectively provided on the left and right sides of the two fixed plates (200), and an adjustment component (500) is provided in each of the slide grooves (400) for adjusting the distance between the two outer grinding rollers (300) and the middle grinding roller (300), and the adjustment component (500) includes an adjustment bolt (501) threadedly connected to the outer wall of the fixed plate (200) and passing through the slide groove (400), the end of the adjustment bolt (501) is a polished rod, and a bearing (502) is provided on the polished rod at the end of the adjustment bolt (501), and a slide seat (503) is provided on the outer ring of the bearing (502), and the slide seat (503) is slidably arranged in the slide groove (400), and the front and rear sides of the fixed axis of each grinding roller (300) are respectively rotatably arranged between the two slide seats (503) located on the same axis as the fixed axis.

2. The 110,000-volt cable sealant preparation device according to claim 1, characterized in that: A mounting plate (600) is provided on the upper portion of each fixed plate (200), a lifting groove (700) is provided on the mounting plate (600) and located above the intermediate grinding roller (300), a screw rod (800) is threadedly connected to the mounting plate (600), the screw rod (800) passes through the upper side wall of the lifting groove (700), the lower portion of the screw rod (800) is a smooth rod, the lower portion of the screw rod (800) is provided with a rotating sleeve, the lower portion of the fixed ring of the rotating sleeve is provided with a mounting seat (900), and a material guide roller (110) is rotatably provided between the two mounting seats (900).

3. The 110,000-volt cable sealant preparation device according to claim 2, characterized in that: A lower hopper (210) is provided between the two mounting seats (900) located above the guide roller (110), and a scraper (310) is provided at the bottom of the lower hopper (210).

4. The 110,000-volt cable sealant preparation device according to claim 3, characterized in that: A handle is provided on the upper portion of the screw rod (800).

5. The 110,000-volt cable sealant preparation device according to claim 4, characterized in that: Motors (410) are respectively provided on the front and rear sides of the frame (100), and the output shafts of the motors (410) are respectively connected in transmission with one of the grinding rollers (300) located above the motors (410).

6. The device for preparing sealant for 110,000-volt cables according to claim 5, characterized in that: The motor (410) on one side and one of the grinding rollers (300) are rotated by means of a belt drive and meshing of a gear set, and the output shaft of the motor (410) on the other side and the other grinding roller (300) are powered by a belt drive.