Novel plate type crusher

The triangular support ribs and crushing wheel design of the new plate crusher solves the problem of high-strength aluminum product pellets being difficult to crush, improves the yield and production efficiency, and reduces noise and vibration.

CN223405063UActive Publication Date: 2025-10-03SHANGHAI SHENGBAO STEEL METALLURGY MATERIALS CO LTD
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Patent Information

Application Number
CN202422454210.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-10-03
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing plate and hammer crushers are difficult to effectively crush high-strength and high-hardness aluminum pellets, resulting in a large amount of scrap material returned, low finished product rate and low productivity.

Method used

A new type of plate crusher has been designed, which adopts a triangular support rib and crushing wheel structure, combined with an arc support ring and crushing ribs. The triangular support ribs and crushing wheel are rotated to perform extrusion and crushing, thereby increasing the crushing range and reducing vibration and noise.

Benefits of technology

It achieves effective crushing of high-strength aluminum products, reduces scrap return, increases the yield, and improves production efficiency and noise control.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the novel plate type crusher is characterized in that a supporting rib plate is arranged, an arc supporting ring is arranged on the top face of the supporting rib plate, a plurality of arc crushing rib plates are fixedly installed on the inner wall face of the arc supporting ring, and two bearing seats are fixedly installed on the top face of the supporting rib plate; a transmission main shaft is arranged on the top face of the supporting rib plate and located in the arc supporting ring, the two sides of the interior of the arc supporting ring and the two sides of the interior of the supporting rib plate are fixedly installed together, and the transmission main shaft is clamped between the two bearing pedestals through the bearing pedestals. A crushing plate is fixedly installed on the outer wall face of the transmission main shaft, a plurality of triangular supporting rib plates are fixedly installed on the outer wall face of the crushing plate and located in the arc supporting ring, and a plurality of fixing shafts are arranged on the outer wall face of the transmission main shaft. A through hole is formed in one side of the sharp corner position of the triangular supporting rib plate. The crushing wheel is fixed to the triangular supporting rib plate through the isolation sleeve and the fixing shaft, and the crushing wheel rotates and extrudes the arc crushing rib plate at the same time to conduct hard crushing on the plate forming materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushers, in particular to a new type of plate crusher. Background Art

[0002] During the production process of metallurgical auxiliary material factories, high-pressure ball-pressed aluminum products are produced. As the materials are subjected to high-pressure rolling by the forming wheel, the materials are compressed into the required elliptical balls. However, during normal production, the materials will be rolled into continuous plate-like materials, which cannot meet the shape requirements of the formed appearance. Therefore, the plate-like materials need to be crushed and qualified spherical materials need to be screened as finished products.

[0003] Existing crusher devices on the market, such as plate crushers, are difficult to crush due to the high strength and hardness of aluminum pellets; and hammer crushers, due to their powerful striking action, will also crush the finished pellets, resulting in a lot of product scraps, a lower product yield, and thus low productivity. For this reason, we propose a new plate crusher Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a new plate crusher, which solves the problems of the existing plate and hammer crushers on the market that the force is difficult to control, the product has a lot of broken material return, the product yield is reduced, and thus the yield is low.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] The top surface of the supporting rib is provided with an arc support ring, and the inner wall surface of the arc support ring is fixedly installed with a plurality of arc crushing ribs. The top surface of the supporting rib is fixedly installed with two bearing seats. The top surface of the supporting rib is provided with a transmission main shaft, and the transmission main shaft is located inside the arc support ring, and the arc support ring and the inner sides of the supporting rib are fixedly installed together. The transmission main shaft is clamped between the two bearing seats through the bearing seat. The outer wall surface of the transmission main shaft is fixedly installed with a crushing plate, and the outer wall surface of the crushing plate is fixedly installed with a plurality of triangular support ribs. The triangular support rib is located inside the arc support ring, and the outer wall surface of the transmission main shaft is provided with a plurality of fixed shafts. A through hole is opened on one side of the sharp corner position of the triangular support rib, and the fixed shaft and the triangular support rib are connected together through the through hole opened on one side of the sharp corner position, and the outer wall surface of the fixed shaft is fixedly installed with a plurality of crushing wheels.

[0007] Preferably, the arc crushing rib plate consists of a circular ring structure and a plurality of arc-shaped protrusions on the inner wall surface.

[0008] Preferably, the crushing wheel is a disc-shaped structure with a larger radius of the middle section, and a plurality of isolation sleeves are fixedly installed on the outer wall surface of the fixed shaft.

[0009] Preferably, a frame is fixedly mounted on one side of the supporting rib, and a reduction motor is fixedly mounted on the top surface of the frame.

[0010] Preferably, a coupling is fixedly installed on the output end of the reduction motor, and the coupling and the transmission main shaft are fixedly installed together.

[0011] Preferably, a connecting seat is fixedly installed on one side of the reduction motor, and the connecting seat consists of a cylindrical shell and a prism-shaped base.

[0012] Preferably, a through hole is provided on one side of the cylindrical shell of the connecting seat, and the through hole provided on one side of the cylindrical shell of the connecting seat is aligned with the input end of the reduction motor.

[0013] Preferably, a fixing sleeve is fixedly installed inside the cylindrical shell of the connecting seat, a driving motor is fixedly installed inside the cylindrical shell of the connecting seat, and the output end of the driving motor is connected to the input end of the reduction motor.

[0014] Preferably, the fixing sleeve is made of rubber.

[0015] In summary, the present invention has the following beneficial effects:

[0016] 1. The design of the triangular support ribs and crushing wheel enables continuous rotation during use. The triangular support ribs, crushing wheel and the internal structure of the arc support ring continuously squeeze and crush the material after pelletizing. Compared with the traditional plate-type and hammer-type crushing mechanism, it has less vibration and lower noise.

[0017] 2. Through the design of the crushing wheel, the cross-sectional radius of the middle section is larger, which increases its rotation time and the actual crushing range of the material, and can crush smaller material balls, thereby increasing the actual efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the frame structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the triangular support rib structure of the utility model;

[0021] Figure 4 It is a schematic cross-sectional structural diagram of the present utility model.

[0022] Figure numerals: 1. Arc support ring; 2. Support rib plate; 3. Arc crushing rib plate; 4. Coupling; 5. Frame; 6. Transmission main shaft; 7. Crushing wheel; 8. Isolation sleeve; 9. Fixed shaft; 10. Triangular support rib plate; 11. Crushing plate; 12. Connecting seat; 13. Fixed sleeve; 14. Drive motor; 101. Bearing seat; 102. Reducer motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] refer to Figures 1-4 A new type of plate crusher includes a supporting rib 2, the top surface of the supporting rib 2 is provided with an arc support ring 1, the inner wall surface of the arc support ring 1 is fixedly installed with a plurality of arc crushing ribs 3, the top surface of the supporting rib 2 is fixedly installed with two bearing seats 101, the top surface of the supporting rib 2 is provided with a transmission main shaft 6, the transmission main shaft 6 is located inside the arc support ring 1, the arc support ring 1 and the inner sides of the supporting rib 2 are fixedly installed together, the transmission main shaft 6 is clamped between the two bearing seats 101 through the bearing seat 101, the outer wall surface of the transmission main shaft 6 is fixedly installed with a crushing plate 11, and the outer wall surface of the crushing plate 11 is fixedly installed with a plurality of triangular supporting ribs 1 0, the triangular support rib 10 is located inside the circular arc support ring 1, and a plurality of fixed shafts 9 are provided on the outer wall of the transmission main shaft 6. A through hole is provided on one side of the sharp corner position of the triangular support rib 10, and the fixed shaft 9 and the triangular support rib 10 are connected together through the through hole provided on one side of the sharp corner position. A plurality of crushing wheels 7 are fixedly installed on the outer wall of the fixed shaft 9. Through the design of the triangular support rib 10 and the crushing wheel 7, they can be continuously rotated during use. The internal structure of the triangular support rib 10, the crushing wheel 7 and the circular arc support ring 1 continuously squeezes and crushes the material after ball pressing, which has less vibration and lower noise than the traditional plate type and hammer type crushing mechanism.

[0025] The circular arc crushing rib plate 3 is composed of a circular ring structure and several circular arc-shaped protrusions on the inner wall. The circular arc-shaped protrusion structure inside the circular arc crushing rib plate 3 can cooperate with the triangular support rib plate 10 and the crushing wheel 7, and continuously rotate to drive the ball material to generate extrusion pressure with it, thereby achieving crushing of the material. The crushing wheel 7 is a disc-shaped structure with a larger cross-sectional radius in the middle section. Through the design of the crushing wheel 7, the cross-sectional radius of the middle section is larger, which increases its rotation time and the actual crushing range of the material, and can crush smaller material balls, thereby increasing the actual efficiency of the device. Several isolation sleeves 8 are fixedly installed on the outer wall of the fixed shaft 9, and a frame 5 is fixedly installed on one side of the support rib plate 2. A reduction motor 102 is fixedly installed on the top surface of the frame 5. Through the design of the reduction motor 102, it can be directly connected to the driving equipment, and in the process of transmission, it is ensured that the speed approaches a uniform speed, so that The operation of the device is more stable. The output end of the reduction motor 102 is fixedly installed with a coupling 4. The coupling 4 and the transmission main shaft 6 are fixedly installed together. A connecting seat 12 is fixedly installed on one side of the reduction motor 102. The connecting seat 12 consists of a cylindrical shell and a prism-shaped base. A through hole is opened on one side of the cylindrical shell of the connecting seat 12. The through hole opened on one side of the cylindrical shell of the connecting seat 12 is aligned with the input end of the reduction motor 102. A fixing sleeve 13 is fixedly installed inside the cylindrical shell of the connecting seat 12. A driving motor 14 is fixedly installed inside the cylindrical shell of the connecting seat 12. The output end of the driving motor 14 is connected to the input end of the reduction motor 102. Through the design of the driving motor 14, it can serve as a driving element of the device and be connected to the input end of the reduction motor 102 to drive the transmission main shaft 6 to rotate automatically to ensure that the device can complete the crushing normally.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of plate crusher, comprising a supporting rib (2), characterized in that: The top surface of the support rib (2) is provided with an arc support ring (1), and the inner wall surface of the arc support ring (1) is fixedly mounted with a plurality of arc crushing ribs (3). The top surface of the support rib (2) is fixedly mounted with two bearing seats (101). The top surface of the support rib (2) is provided with a transmission main shaft (6), and the transmission main shaft (6) is located inside the arc support ring (1). The arc support ring (1) and the inner sides of the support rib (2) are fixedly mounted together. The transmission main shaft (6) is clamped between the two bearing seats (101) through the bearing seats (101). A crushing plate (11) is fixedly mounted on the outer wall of the transmission main shaft (6), and a plurality of triangular support ribs (10) are fixedly mounted on the outer wall of the crushing plate (11). The triangular support ribs (10) are located inside the circular arc support ring (1). A plurality of fixed shafts (9) are provided on the outer wall of the transmission main shaft (6). A through hole is provided on one side of the sharp corner position of the triangular support rib (10). The fixed shaft (9) and the triangular support rib (10) are connected together through the through hole provided on one side of the sharp corner position. A plurality of crushing wheels (7) are fixedly mounted on the outer wall of the fixed shaft (9).

2. A new plate crusher according to claim 1, characterized in that: The circular arc crushing rib plate (3) consists of a circular ring structure and a plurality of circular arc-shaped protrusions on the inner wall surface.

3. A new plate crusher according to claim 1, characterized in that: The crushing wheel (7) is a disc-shaped structure with a larger radius of the middle section, and a plurality of isolation sleeves (8) are fixedly mounted on the outer wall surface of the fixed shaft (9).

4. A new plate crusher according to claim 1, characterized in that: A frame (5) is fixedly mounted on one side of the supporting rib plate (2), and a reduction motor (102) is fixedly mounted on the top surface of the frame (5).

5. A new plate crusher according to claim 4, characterized in that: A coupling (4) is fixedly mounted on the output end of the reduction motor (102), and the coupling (4) and the transmission main shaft (6) are fixedly mounted together.

6. A new plate crusher according to claim 4, characterized in that: A connecting seat (12) is fixedly mounted on one side of the reduction motor (102), and the connecting seat (12) is composed of a cylindrical shell and a prism-shaped base.

7. A new plate crusher according to claim 6, characterized in that: A through hole is provided on one side of the cylindrical shell of the connecting seat (12), and the through hole provided on one side of the cylindrical shell of the connecting seat (12) is aligned with the input end of the reduction motor (102).

8. A new plate crusher according to claim 6, characterized in that: A fixing sleeve (13) is fixedly installed inside the cylindrical shell of the connecting seat (12), and a driving motor (14) is fixedly installed inside the cylindrical shell of the connecting seat (12). The output end of the driving motor (14) is connected to the input end of the reduction motor (102).

9. A new plate crusher according to claim 8, characterized in that: The material of the fixing sleeve (13) is rubber.