Electric precipitation system and ferronickel production system

By setting up multiple dust removal production lines in the electrostatic precipitator system and switching the flue gas flow direction through control valves, the problem of production suspension during maintenance and overhaul is solved, and efficient dust removal operations without production suspension are achieved.

CN223405120UActive Publication Date: 2025-10-03NINGBO LIQIN RESOURCES TECH CO LTD
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Patent Information

Application Number
CN202422543629.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-03
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Traditional dust removal systems require shutdown during maintenance and overhaul, impacting production efficiency.

Method used

Multiple dust removal production lines are set up in the electrostatic precipitator system, and each production line is connected by a control valve, allowing one production line to continue operating while another production line is maintained. The flue gas flow direction is switched by the control valve, so that dust removal operations can be achieved without stopping production.

Benefits of technology

There is no need to stop production when maintaining the dust collector, and the normal dust removal operation of the production line can be maintained, greatly improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric precipitation system and ferronickel production system.The electric precipitation system comprises a first dust removal production line and a second dust removal production line, the first dust removal production line comprises a first dust settling chamber, a first dust remover and a first control valve, and the first control valve is arranged between the first dust settling chamber and the first dust remover and used for controlling communication of the first dust settling chamber and the first dust remover; the second dust removal production line comprises a second ash settling chamber, a second dust remover and a second control valve which is arranged between the second ash settling chamber and the second dust remover and is used for controlling communication of the second ash settling chamber and the second dust remover; the first ash settling chamber and the second ash settling chamber are communicated with each other through a flue gas pipeline, and a third control valve capable of controlling the communication of the flue gas pipeline is arranged on the flue gas pipeline; during the maintenance period of the dust remover, the ferronickel production system can still work normally and remove dust normally.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to an electrostatic precipitator system and a nickel-iron production system. Background Art

[0002] In industrial production, in order to meet environmental protection requirements, it is usually necessary to adopt relevant dust removal equipment to effectively improve environmental protection indicators. Dust collector is one of the more important dust removal equipment, especially the new high-voltage electric precipitator equipment is widely used. Although this equipment has high dust removal efficiency (dust removal efficiency of more than 99%) and a wide range of applications (including high-temperature flue gas), it requires regular maintenance in the high-voltage electric field to ensure its normal operation. During the regular maintenance process, production must be stopped for professional personnel to perform maintenance and inspection, and each maintenance and inspection time is too long, seriously affecting production efficiency.

[0003] Therefore, there is an urgent need for an electrostatic precipitator system and a nickel-iron production system, in which the production line can still operate normally and remove dust normally during the maintenance of the dust collector. Utility Model Content

[0004] The purpose of the utility model is to provide an electrostatic precipitator system and a nickel-iron production system, aiming to solve the technical problem that the traditional dust removal system needs to stop production during maintenance and overhaul, which affects the production efficiency.

[0005] To achieve the above objectives, in a first aspect, the present invention provides an electrostatic precipitator system, comprising a first dust removal production line and a second dust removal production line.

[0006] The first dust removal production line includes a first dust settling chamber, a first dust collector, and a first control valve disposed between the first dust settling chamber and the first dust collector and used to control the communication between the two;

[0007] The second dust removal production line includes a second dust settling chamber and a second dust collector, and a second control valve disposed between the second dust settling chamber and the second dust collector and used to control the communication between the two;

[0008] The first ash settling chamber and the second ash settling chamber are connected to each other through a flue gas pipeline, and a third control valve for controlling the connection between the flue gas pipeline is provided.

[0009] As a further improvement of the above solution, a fourth control valve is further provided between the first dust settling chamber and the first dust collector;

[0010] A fifth control valve is further provided between the second dust settling chamber and the second dust collector.

[0011] As a further improvement of the above solution, the first dust settling chamber is provided with a first air inlet, and the first dust collector is provided with a first air outlet;

[0012] The second dust collecting chamber is provided with a second air inlet, and the second dust collector is provided with a second air outlet. As a further improvement of the above solution, the electrostatic precipitator system further includes a controller, and the first control valve, the second control valve and the third control valve are all electrically controlled valves, which are electrically connected to the controller respectively.

[0013] As a further improvement of the above solution, the fourth control valve and the fifth control valve are both electrically controlled valves, and are electrically connected to the controller respectively.

[0014] In a second aspect, the present invention further provides a nickel-iron production system, comprising the electrostatic precipitator system provided in the first aspect, wherein a first dust removal production line is connected to a first submerged arc furnace, a first rotary kiln, and a first drying kiln, respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the first submerged arc furnace, the first rotary kiln, and the first drying kiln and enter the first ash settling chamber;

[0015] The second dust removal production line is connected to the second submerged arc furnace, the second rotary kiln and the second drying kiln respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the second submerged arc furnace, the second rotary kiln and the second drying kiln and enter the second ash setting chamber.

[0016] Since the utility model adopts the above technical solution, the beneficial effects of this application are:

[0017] The utility model provides an electrostatic precipitator system, including a first dust removal production line and a second dust removal production line, the first dust removal production line including a first ash setting chamber, a first dust collector, and a first control valve arranged between the first ash setting chamber and the first dust collector and used to control the connection between the two; the second dust removal production line including a second ash setting chamber and a second dust collector, and a second control valve arranged between the second ash setting chamber and the second dust collector and used to control the connection between the two; the first ash setting chamber and the second ash setting chamber are connected to each other through a flue gas pipeline, and a third control valve for controlling the connection between the first and second ash setting chambers is arranged on the flue gas pipeline; in the utility model, a control valve is firstly arranged between the ash setting chamber and the dust collector corresponding to each dust removal production line, and then a control valve is arranged between the ash setting chambers of adjacent dust removal production lines. With such an arrangement, when the first dust collector of the first dust removal production line is connected to the first dust collector of the first dust removal production line, a control valve is arranged between the first dust collector of the first dust removal production line and the second dust collector. When performing maintenance and overhaul, it is only necessary to cut off the first control valve between the first ash setting chamber and the first dust collector, and at the same time open the third control valve between the first ash setting chamber and the second ash setting chamber, so that the flue gas and / or high-temperature flue gas generated by the first submersible furnace, the first rotary kiln and the first drying kiln connected to the first ash setting chamber can enter the first ash setting chamber, then enter the second ash setting chamber through the third control valve, and finally pass through the second dust collector for dust removal. Similarly, when the second dust collector needs to be maintained and overhauled, it is only necessary to cut off the second control valve and open the third control valve to continue to remove the flue gas and / or high-temperature flue gas generated by the second submersible furnace, the second rotary kiln and the second drying kiln. With such a setting, when a dust collector is maintained and overhauled, there is no need to stop production, and dust removal operations can still be performed on the corresponding production line, thereby greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the implementation methods or the description of the prior art. Obviously, the drawings described below are only some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0019] Figure 1 This is a top view schematic diagram of an electrostatic precipitator system disclosed in the utility model;

[0020] Figure 2 The utility model discloses an electrostatic precipitator system principle schematic diagram.

[0021] Reference numerals:

[0022] 1. First dust removal production line; 11. First dust settling chamber; 12. First dust collector; 13. First control valve; 14. Fourth control valve; 15. First air inlet; 16. First air outlet;

[0023] 2. Second dust removal production line; 21. Second dust settling chamber; 22. Second dust collector; 23. Second control valve; 24. Fifth control valve; 25. Second air inlet; 26. Second air outlet;

[0024] 3. Flue gas pipeline; 4. Third control valve.

[0025] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] It should be noted that all directional indications (such as up, down, etc.) in the implementation mode of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0028] In addition, in this utility model, the terms "first," "second," etc. are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of such features.

[0029] Moreover, the technical solutions between the various embodiments of the present invention can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0030] Example 1

[0031] See also Figure 1 and Figure 2 The utility model provides an electrostatic precipitator system, comprising a first dust removal production line 1 and a second dust removal production line 2.

[0032] The first dust removal production line 1 includes a first dust settling chamber 11, a first dust collector 12, and a first control valve 13 disposed between the first dust settling chamber 11 and the first dust collector 12 and used to control the communication between the two. In this embodiment, a fourth control valve 14 is further disposed between the first dust settling chamber 11 and the first dust collector 12 for controlling the communication between the two. The first dust settling chamber 11 is provided with a first air inlet 15, and the first dust collector 12 is provided with a first air outlet 16.

[0033] The second dust removal production line 2 includes a second dust settling chamber 21 and a second dust collector 22, and a second control valve 23 disposed between the second dust settling chamber 21 and the second dust collector 22 for controlling the communication therebetween. In this embodiment, a fifth control valve 24 is further disposed between the second dust settling chamber 21 and the second dust collector 22 for controlling the communication therebetween. The second dust settling chamber 21 is provided with a second air inlet 25, and the second dust collector 22 is provided with a second air outlet 26.

[0034] The first ash settling chamber 11 and the second ash settling chamber 21 are connected to each other through a flue gas pipeline 3, and a third control valve 4 is provided on the flue gas pipeline 3 to control the connection between them;

[0035] In the present invention, a control valve is firstly set between the dust collecting chamber and the dust collector corresponding to each dust removal production line, and then a control valve is set between the dust collecting chambers of adjacent dust removal production lines.

[0036] During normal daily production, the third control valve 4 between two adjacent ash settling chambers is closed, and the first control valve 13, the third control valve 4, the second control valve 23, and the fifth control valve 24 corresponding to each dust removal production line are opened, so that the flue gas and / or high-temperature flue gas generated by the ore-fired furnace, rotary kiln, and drying kiln connected to each dust removal production line can pass through the first control valve 13 and the third control valve 4, or through the second control valve 23 and the fifth control valve 24 to enter the corresponding dust removal production line for dust removal operation;

[0037] When the first dust collector 12 of the first dust removal production line 1 is to be maintained and repaired, it is only necessary to cut off the first control valve 13 and the fourth control valve 14 between the first dust settling chamber 11 and the first dust collector 12 to carry out maintenance and repair on most of the first dust collectors 12, and at the same time open the third control valve 4 between the first dust settling chamber 11 and the second dust settling chamber 21, so that the flue gas and / or high-temperature flue gas generated by the first submerged arc furnace, the first rotary kiln and the first drying kiln connected to the first dust settling chamber 11 can enter the first dust settling chamber 11, then enter the second dust settling chamber 21 through the third control valve 4, and finally pass through the first dust settling chamber 11. The second dust collector 22 performs dust removal operations; similarly, when the second dust collector 22 needs to be maintained and repaired, it is only necessary to cut off the second control valve 23 and the fifth control valve 24 between the second dust setting chamber 21 and the second dust collector 22 to perform maintenance and repair on most of the second dust collectors 22, and at the same time open the third control valve 4 to continue to remove dust from the flue gas and / or high-temperature flue gas generated by the second electric arc furnace, the second rotary kiln and the second drying kiln; with such a setting, when a dust collector is maintained and repaired, there is no need to stop production, and dust removal operations can still be performed on the corresponding production line, thereby greatly improving production efficiency.

[0038] As a preferred embodiment, the electrostatic precipitator system further includes a controller, and the first control valve, the second control valve and the third control valve are all electrically controlled valves, and are electrically connected to the controller respectively;

[0039] The fourth control valve and the fifth control valve are both electrically controlled valves, which are electrically connected to the controller respectively; the setting of the electrically controlled valves makes the operation of the electrostatic precipitator system more convenient.

[0040] It should be noted that, in the present invention, only the case of having two dust removal production lines is described. In the actual production process, there may be more than two dust removal production lines arranged side by side, and the dust collection chambers between adjacent dust removal production lines may also be provided with mutually connected flue gas pipes 3 and control valves capable of controlling the connection of the flue gas pipes 3; that is, the layout of more than two dust removal production lines is still within the protection scope of the present invention.

[0041] Example 2

[0042] The present invention also provides a nickel-iron production system, comprising the electrostatic precipitator system provided in Example 1, wherein a first dust removal production line 1 is connected to a first submerged arc furnace, a first rotary kiln, and a first drying kiln, respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the first submerged arc furnace, the first rotary kiln, and the first drying kiln and enter the first ash settling chamber 11;

[0043] The second dust removal production line 2 is connected to the second submerged arc furnace, the second rotary kiln and the second drying kiln respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the second submerged arc furnace, the second rotary kiln and the second drying kiln and enter the second ash settling chamber 21;

[0044] With such a setting, when a dust collector is to be maintained and repaired, there is no need to stop production, and dust removal operations can still be carried out on the corresponding production line, which greatly improves production efficiency.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, within the scope of the present invention are included in the patent protection scope of the present invention.

Claims

1. An electrostatic precipitator system, characterized in that: Including the first dust removal production line and the second dust removal production line, The first dust removal production line includes a first dust settling chamber, a first dust collector, and a first control valve disposed between the first dust settling chamber and the first dust collector and used to control the communication between the two; The second dust removal production line includes a second dust settling chamber and a second dust collector, and a second control valve disposed between the second dust settling chamber and the second dust collector and used to control the communication between the two; The first ash settling chamber and the second ash settling chamber are connected to each other through a flue gas pipeline, and a third control valve for controlling the connection between the flue gas pipeline is provided.

2. An electrostatic precipitator system according to claim 1, characterized in that: A fourth control valve is further provided between the first dust settling chamber and the first dust collector; A fifth control valve is further provided between the second dust settling chamber and the second dust collector.

3. An electrostatic precipitator system according to claim 1 or 2, characterized in that: The first dust collecting chamber is provided with a first air inlet, and the first dust collector is provided with a first air outlet; The second dust collecting chamber is provided with a second air inlet, and the second dust collector is provided with a second air outlet.

4. The electrostatic precipitator system according to claim 2, characterized in that: The electrostatic precipitator system further includes a controller, and the first control valve, the second control valve and the third control valve are all electrically controlled valves, and are electrically connected to the controller respectively.

5. An electrostatic precipitator system according to claim 4, characterized in that: The fourth control valve and the fifth control valve are both electrically controlled valves, and are electrically connected to the controller respectively.

6. A nickel-iron production system, comprising an electrostatic precipitator system according to any one of claims 1 to 5, characterized in that: The first dust removal production line is connected to the first submerged arc furnace, the first rotary kiln and the first drying kiln respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the first submerged arc furnace, the first rotary kiln and the first drying kiln and enter the first ash setting chamber; The second dust removal production line is connected to the second submerged arc furnace, the second rotary kiln and the second drying kiln respectively, and is used to collect the flue gas and / or high-temperature flue gas generated by the second submerged arc furnace, the second rotary kiln and the second drying kiln and enter the second ash setting chamber.