High-flux ultrasonic nano spraying machine

Abstract

The utility model discloses a high flux ultrasonic nanometer spraying coater, including main part, operating mechanism, moving mechanism and spraying mechanism, the operating mechanism includes air pump, air pipe, liquid storage tank, infusion pump and infusion pipe, the moving mechanism includes moving platform, first motor, first lead screw, moving frame, second motor and second lead screw, the spraying mechanism comprises a sliding rod, an electric push rod, a spraying gun, a fixing table, an oscillator and a withdrawing mechanism, the withdrawing mechanism comprises an air blower, a material collecting box, a spraying platform and an exhaust fan, and under the mutual cooperation effect of the mechanisms, it can be ensured that the spraying machine can be accurately aligned with a part to be sprayed in the space, and the spraying efficiency is improved. According to the spraying device, the accuracy and the uniformity of the coating are improved, the manual adjustment time is shortened, the production efficiency is improved, the consistency of the coating can be kept in the whole spraying process, and the phenomenon that the coating is not uniform due to height inconsistency is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of nano spraying, in particular to a high-throughput ultrasonic nano spraying machine. Background Art

[0002] High-throughput ultrasonic nano-spraying machine is a device that uses ultrasound and nano-technology for precision material deposition. It is mainly used to spray tiny droplets evenly on the target surface.

[0003] Traditional sprayers require manual hand-holding, resulting in inaccurate positioning. The lack of an automatic positioning system may lead to inaccurate spraying positions, affecting coating quality. Manual positioning of parts is also time-consuming and reduces production efficiency.

[0004] Secondly, there is a lack of the function of fine-tuning the spraying height. The inability to fine-tune the spraying height may lead to uneven coating thickness, affecting product performance. In addition, it is difficult to ensure the uniformity and integrity of the coating for parts with complex shapes or uneven surfaces.

[0005] Finally, the lack of a function to recycle liquid spray materials may result in a large amount of spray material waste without a recycling system, increasing production costs, and unused spray materials may cause pollution to the environment. Utility Model Content

[0006] (1) Technical problems solved

[0007] In view of the deficiencies in the prior art, the utility model provides a high-throughput ultrasonic nano-spraying machine.

[0008] (2) Technical solution

[0009] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a high-throughput ultrasonic nano-sprayer, comprising a main body, an operating mechanism, a mobile mechanism and a spraying mechanism, the operating mechanism comprising an air pump, an air pipe, a liquid storage tank, an infusion pump and an infusion tube, the air pump and the liquid storage tank are fixedly installed inside the main body and are respectively located on both sides of the main body, one end of the air pipe is fixedly connected to the air pump, the infusion pump is fixedly installed on the liquid storage tank, and one end of the infusion tube is fixedly connected to the infusion pump, the mobile mechanism comprises a mobile platform, a first motor, a first screw, a mobile frame, a second motor and a second screw, the mobile platform is fixedly installed on the top of the main body, the first motor is fixedly installed on both sides of the mobile platform, one end of the first screw is fixedly connected to the output end of the first motor, the mobile frame is installed inside the mobile platform and is slidably connected to the mobile platform, the second motor is fixedly installed inside the mobile frame, and one end of the second screw is fixedly connected to the output end of the second motor.

[0010] Preferably, the spraying mechanism includes a sliding rod, an electric push rod, a spray gun, a fixed platform, an oscillator and a retraction mechanism, the sliding rod is installed on the second screw and is slidably connected to the movable frame, the electric push rod is fixedly installed on the sliding rod, the spray gun is fixedly installed on the fixed platform, the fixed platform is installed on the sliding rod and is slidably connected to the sliding rod, and the oscillator is fixedly installed on the spray gun, so as to facilitate the dispersion of the liquid into uniform atomized droplets so that the droplets will be transferred to the nozzle for spraying.

[0011] It is further preferred that the retrieval mechanism includes a blower, a material receiving box, a spraying platform and an exhaust fan, the blower is fixedly installed inside the main body, the material receiving box is installed inside the main body and is slidably connected to the main body, the spraying platform is installed on the main body and is slidably connected to the main body, and the exhaust fan is detachably connected to the main body by bolts to facilitate the operation of the retrieval mechanism.

[0012] It is further preferred that a connecting tube is installed at the tail of the spray gun, a first slide groove is provided on the sliding rod, one end of the air pipe and the infusion tube are respectively fixedly connected to one end of the connecting tube, and the fixed platform slides in the first slide groove to facilitate the operation of the spraying mechanism.

[0013] In a further embodiment, a retraction bucket is fixedly mounted on the main body, a vent is provided on the main body, the spraying platform is mounted directly above the retraction bucket, and the blower is mounted at the vent to facilitate the operation of the retraction mechanism.

[0014] In a further embodiment, a second slide groove is provided on the main body, and a roller is installed on the spraying platform. The roller slides in the second slide groove to reduce friction of the spraying platform in the main body.

[0015] It is further preferred that collecting plates are provided in the material receiving box, and the collecting plates are distributed in a linear array in the material receiving box, and the positions of different collecting plates are aligned with the gaps to facilitate more absorption of the coating liquid.

[0016] In a further embodiment, a pressure block is provided on the sliding rod, and a third sliding groove is provided on the movable frame. The pressure block slides in the third sliding groove, so as to reduce the pressure of the sliding rod on the second lead screw.

[0017] (3) Beneficial effects

[0018] Compared with the existing technology, the utility model provides a high-throughput ultrasonic nano-spraying machine with the following beneficial effects:

[0019] In the utility model, a moving mechanism is provided, and under the mutual cooperation of components such as the moving platform, the first motor, the first screw, the moving frame, the second motor and the second screw, the device can ensure that the sprayer is accurately aligned with the parts to be sprayed in space, thereby improving the accuracy and uniformity of the coating, reducing the time for manual adjustment, and improving production efficiency. It is particularly suitable for large-scale production.

[0020] In the utility model, a spraying mechanism is provided. With the cooperation of components such as a sliding rod, an electric push rod, a spray gun, a fixed platform, and an oscillator, the device maintains the consistency of the coating throughout the entire spraying process, avoiding uneven coating caused by inconsistent height. Secondly, for parts with uneven or complex shapes, the micro-adjustment function can help the spray gun adapt to surface changes and ensure uniform coating coverage.

[0021] In the utility model, a retraction mechanism is provided. With the cooperation of components such as the blower, the material collection box, the spraying platform and the exhaust fan, the device has the function of retracting liquid spray material. Retracting unused spray material can reduce waste, lower production costs, and reduce potential pollution to the environment, which meets the requirements of sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a high-throughput ultrasonic nano-spraying machine in the utility model;

[0023] Figure 2 This is an exploded view of the internal structure of the main body of the present utility model;

[0024] Figure 3 This is an exploded view of the internal structure of the mobile station in the present utility model;

[0025] Figure 4 This is a cross-sectional view of the internal structure of the sliding rod in this utility model

[0026] Figure 5 This is a cross-sectional view of the internal structure of the main body of the present utility model;

[0027] Figure 6 This is an exploded view of the internal structure of the main body of the utility model from another angle.

[0028] In the figure: 1. Main body; 2. Air pump; 3. Air pipe; 4. Liquid storage tank; 5. Infusion pump; 6. Infusion tube; 7. Moving platform; 8. First motor; 9. First lead screw; 10. Moving frame; 11. Second motor; 12. Second lead screw; 13. Sliding rod; 14. Electric push rod; 15. Spray gun; 16. Fixed platform; 17. Oscillator; 18. Blower; 19. Material collection box; 20. Spraying platform; 21. Exhaust fan; 22. Combining pipe; 23. First chute; 24. Recovering bucket; 25. Ventilation port; 26. Second chute; 27. Roller; 28. Collection plate; 29. ​​Pressure block; 30. Third chute. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1:

[0031] See also Figure 1-Figure 5 , a high-throughput ultrasonic nano-spraying machine, comprising a main body 1, an operating mechanism, a mobile mechanism and a spraying mechanism, the operating mechanism comprising an air pump 2, an air pipe 3, a liquid storage tank 4, an infusion pump 5 and an infusion tube 6, the air pump 2 and the liquid storage tank 4 are fixedly mounted inside the main body 1 and are respectively located on both sides of the main body 1, one end of the air pipe 3 is fixedly connected to the air pump 2, the infusion pump 5 is fixedly mounted on the liquid storage tank 4, one end of the infusion tube 6 is fixedly connected to the infusion pump 5, the mobile mechanism comprises a moving platform 7, a first motor 8, a first screw 9, a moving frame 10, a second motor 11 and a second screw 12, the moving platform 7 is fixedly mounted on the top of the main body 1, the first motor 8 is fixedly mounted on both sides of the moving platform 7, one end of the first screw 9 is fixedly connected to the output end of the first motor 8, the moving frame 10 is mounted inside the moving platform 7 and is slidably connected to the moving platform 7, the second motor 11 is fixedly mounted inside the moving frame 10, and one end of the second screw 12 is fixedly connected to the output end of the second motor 11.

[0032] In this embodiment, the operating mechanism includes an air pump 2, an air pipe 3, a liquid storage tank 4, an infusion pump 5 and an infusion tube 6. When in use, the air pump 2 operates to provide airflow power for the equipment. At this time, the air with huge momentum circulates in the air pipe 3, and then the infusion pump 5 operates to pump out the liquid paint in the liquid storage tank 4, and transmits it along the infusion tube 6. When the gas and liquid in the air pipe 3 and the infusion tube 6 meet at the connecting tube 22, when the liquid in the infusion tube 6 reaches the inside of the spray gun 15, it is blown by the gas with kinetic energy in the air pipe 3, so that the micro droplets have kinetic energy, and after the action of the oscillator 17, the liquid is dispersed into uniform atomized droplets, which will be transmitted to the head of the spray gun 15 for spraying.

[0033] In this embodiment, the moving mechanism includes a moving platform 7, a first motor 8, a first screw 9, a moving frame 10, a second motor 11 and a second screw 12. When in use, the first motor 8 installed on the moving platform 7 is started, driving the first screw 9 to rotate, so that the moving frame 10 installed on the first screw 9 moves in the moving platform 7. At the same time, according to the position of the parts that need to be sprayed on the spraying platform 20, the second motor 11 inside the moving frame 10 drives the second screw 12 to rotate directly, so that the sliding rod 13 installed on the second screw 12 slides in the moving frame 10, and at the same time, the pressure block 29 on the sliding rod 13 slides in the third slide groove 30, reducing the pressure of the sliding rod 13 on the second screw 12, thereby making the moving mechanism operate smoothly.

[0034] In this embodiment, the spraying mechanism includes a sliding rod 13, an electric push rod 14, a spray gun 15, a fixed platform 16, an oscillator 17 and a retraction mechanism. During use, when the position of the sliding rod 13 is fixed, the electric push rod 14 is driven according to the distance between the end of the spray gun 15 and the sprayed part. When the electric push rod 14 is driven, the fixed platform 16 installed on the sliding rod 13 starts to move in the first slide groove 23 of the sliding rod 13, driving the spray gun 15 to adjust the distance. When the position is appropriate, the operation of the air pump 2 and the infusion pump 5 is coordinated, the air pipe 3 and the infusion pipe 6 in the coupling pipe 22 are combined, and the oscillator 17 is operated to directly vibrate the liquid coating in the infusion pipe 6 into particles, and then the air pipe 3 gives kinetic energy to the particles, so that the liquid particles can be evenly sprayed on the surface of the part.

[0035] In this embodiment, the retrieving mechanism includes a blower 18, a material receiving box 19, a spraying platform 20 and an exhaust fan 21. When in use, the spraying platform 20 is pulled, and the roller 27 on the spraying platform 20 slides in the second slide groove 26 of the main body 1. Then the parts to be sprayed are placed on the platform, and the parts are sprayed with the spray gun 15. At this time, the blower 18 operates in the vent 25 to inhale air and then spray it out. When the spraying mechanism is in operation, liquid is sprayed onto the parts on the spraying platform 20, and many liquid particles will fall into the retrieving bucket 24. In addition, the coordinated operation of the blower 18 and the exhaust fan 21 allows the particulate liquid to flow along the wind direction in the collection box 19, and when the spray liquid contacts the collection plates 28, it is captured by the collection plates 28 in a linear array. Due to the arrangement of the collection plates 28, the spray particles can be captured by the collection plates 28. After determining that the collection plates 28 are covered with paint, the collection box 19 can be replaced, the bolts installed on the exhaust fan 21 can be removed, the collection box 19 can be removed, and it can be placed in special soaking water to remove the paint, thereby recovering the paint.

[0036] Example 2:

[0037] To sum up, when in use, the spraying platform 20 is pulled, and the roller 27 on the spraying platform 20 slides in the second slide groove 26 of the main body 1, and then the parts to be sprayed are placed on the platform, and then the moving mechanism is operated, and the first motor 8 installed on the moving platform 7 is started, driving the first screw 9 to rotate, so that the moving frame 10 installed on the first screw 9 moves in the moving platform 7, and at the same time, according to the position of the parts to be sprayed on the spraying platform 20, the second motor 11 inside the moving frame 10 drives the second screw 12 to rotate directly, so that the sliding rod 13 installed on the second screw 12 slides in the moving frame 10, and at the same time, the pressure block 29 on the sliding rod 13 slides in the third slide groove 30, reducing the pressure of the sliding rod 13 on the second screw 12 , so that the movement mechanism operates smoothly, then the air pump 2 operates to provide airflow power for the equipment, and the air with huge momentum at this time circulates in the air pipe 3, and then the infusion pump 5 operates to pump out the liquid paint in the liquid storage tank 4, and transmits it along the infusion pipe 6. When the gas and liquid in the air pipe 3 and the infusion pipe 6 meet at the junction pipe 22, when the liquid in the infusion pipe 6 reaches the inside of the spray gun 15, it is blown by the kinetic energy of the gas in the air pipe 3, so that the micro droplets have kinetic energy, and after the action of the oscillator 17, the liquid is dispersed into uniform atomized droplets, which will be transmitted to the head of the spray gun 15 for spraying, so when the position of the sliding rod 13 is fixed, the electric push rod 14 is at this time according to the distance between the end of the spray gun 15 and the spraying part The distance is driven by the electric push rod 14. When the electric push rod 14 is driven, the fixed platform 16 installed on the sliding rod 13 starts to move in the first slide groove 23 of the sliding rod 13, driving the spray gun 15 to adjust the distance. When the position is appropriate, the operation of the coordinated air pump 2 and the infusion pump 5 is combined. The air pipe 3 and the infusion pipe 6 in the combining pipe 22 are combined, the oscillator 17 is operated, and then the spray gun 15 sprays the liquid particles evenly on the surface of the part. During the spraying process, the blower 18 is operated, and the air is sucked in from the vent 25 and then sprayed into the inside of the main body 1. When the spraying mechanism is running, liquid is sprayed onto the parts on the spraying platform 20, and a lot of particulate liquid will fall into the recovery bucket 24. The coordinated operation of the blower 18 and the exhaust fan 21 makes the particulate liquid can be The paint is collected by the collecting plates 28 in a linear array and the paint particles are collected by the collecting plates 28. After the collecting plates 28 are fully covered with paint, the collecting box 19 can be replaced, the bolts mounted on the exhaust fan 21 can be removed, the collecting box 19 can be removed, and the paint can be put into a special soaking water to make the paint fall off, thereby completing the recycling (the exhaust fan 21 is provided with a special device for absorbing the spray liquid to prevent the spray liquid from leaking due to the exhaust fan 21. Secondly, the second slide 26 in the device is provided in the main body 1, and its position is also to prevent the spray paint from being contaminated, thereby affecting the sliding of the spraying platform 20.Finally, the so-called combination of the trachea 3 and the infusion tube 6 in this device is to be brought together, and its length is sufficient for the sliding length required for the sliding rod 13. The oscillator 17 in the article is an ultrasonic oscillator 17).

[0038] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A high-throughput ultrasonic nano-spraying machine, comprising a main body (1), an operating mechanism, a moving mechanism and a spraying mechanism, characterized in that: The operating mechanism comprises an air pump (2), an air pipe (3), a liquid storage tank (4), an infusion pump (5) and an infusion tube (6); the air pump (2) and the liquid storage tank (4) are fixedly mounted inside the main body (1) and are respectively located on both sides of the main body (1); one end of the air pipe (3) is fixedly connected to the air pump (2); the infusion pump (5) is fixedly mounted on the liquid storage tank (4); one end of the infusion tube (6) is fixedly connected to the infusion pump (5); the moving mechanism comprises a moving platform (7), a first motor (8), a first screw (9), a moving frame (1 0), a second motor (11) and a second lead screw (12), the movable platform (7) is fixedly mounted on the top of the main body (1), the first motor (8) is fixedly mounted on both sides of the movable platform (7), one end of the first lead screw (9) is fixedly connected to the output end of the first motor (8), the movable frame (10) is mounted inside the movable platform (7) and is slidably connected to the movable platform (7), the second motor (11) is fixedly mounted inside the movable frame (10), and one end of the second lead screw (12) is fixedly connected to the output end of the second motor (11).

2. A high-throughput ultrasonic nano-spraying machine according to claim 1, characterized in that: The spraying mechanism comprises a sliding rod (13), an electric push rod (14), a spray gun (15), a fixed platform (16), an oscillator (17) and a retracting mechanism, wherein the sliding rod (13) is mounted on the second lead screw (12) and is slidably connected to the movable frame (10), the electric push rod (14) is fixedly mounted on the sliding rod (13), the spray gun (15) is fixedly mounted on the fixed platform (16), the fixed platform (16) is mounted on the sliding rod (13) and is slidably connected to the sliding rod (13), and the oscillator (17) is fixedly mounted on the spray gun (15).

3. A high-throughput ultrasonic nano-spraying machine according to claim 2, characterized in that: The retracting mechanism comprises a blower (18), a material receiving box (19), a spraying platform (20) and an exhaust fan (21), wherein the blower (18) is fixedly installed inside the main body (1), the material receiving box (19) is installed inside the main body (1) and is slidably connected to the main body (1), the spraying platform (20) is installed on the main body (1) and is slidably connected to the main body (1), and the exhaust fan (21) is detachably connected to the main body (1) by bolts.

4. A high-throughput ultrasonic nano-spraying machine according to claim 2, characterized in that: A connecting tube (22) is installed at the tail of the spray gun (15), a first slide groove (23) is provided on the sliding rod (13), one end of the air pipe (3) and the infusion tube (6) are respectively fixedly connected to one end of the connecting tube (22), and the fixed platform (16) slides in the first slide groove (23).

5. The high-throughput ultrasonic nano-spraying machine according to claim 3, characterized in that: A retraction bucket (24) is fixedly mounted on the main body (1), a vent (25) is provided on the main body (1), the spraying platform (20) is mounted directly above the retraction bucket (24), and the blower (18) is mounted at the vent (25).

6. A high-throughput ultrasonic nano-spray coating machine according to claim 5, characterized in that: The main body (1) is provided with a second slide groove (26), and the spraying platform (20) is provided with a roller (27), and the roller (27) slides in the second slide groove (26).

7. The high-throughput ultrasonic nano-spraying machine according to claim 3, characterized in that: The material receiving box (19) is provided with collecting plates (28), which are distributed in a linear array in the material receiving box (19), and the positions of different collecting plates (28) are aligned with the gaps.

8. The high-throughput ultrasonic nano-spray coating machine according to claim 2, characterized in that: A pressure block (29) is provided on the sliding rod (13), a third sliding groove (30) is provided on the movable frame (10), and the pressure block (29) slides in the third sliding groove (30).

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