Device for automatically inspecting quality of ointment aluminum tube

Abstract

The utility model discloses a device for automatically inspecting the quality of an ointment aluminum tube, and relates to the technical field of aluminum tube quality inspection. The device comprises a shell, a working groove is formed in the shell, the inner wall of the working groove is fixedly connected with a transverse plate, the top of the transverse plate is fixedly connected with a hydraulic telescopic rod, the bottom end of the hydraulic telescopic rod penetrates through the transverse plate and is fixedly connected with a detection plate, and the bottom of the detection plate is fixedly connected with a camera. An electric telescopic rod is fixedly connected to the bottom of the detection plate, a pressure block is fixedly connected to the bottom end of the electric telescopic rod, transmission belts are arranged on the two sides of the interior of the working groove, a placement plate is fixedly connected to the inner bottom wall of the working groove between the transmission belts on the two sides, and a storage mechanism is arranged on the inner bottom wall of the working groove; and unqualified aluminum pipes are collected through the waste box, so that unqualified products on a production line can be quickly eliminated, and the influence of the unqualified products on subsequent production links is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of aluminum tube quality inspection, and in particular to a device for automatically inspecting the quality of ointment aluminum tubes. Background Art

[0002] Aluminum tubes are a common packaging container for ointments, commonly used to hold various ointments, cosmetics, or other similar substances. These tubes are generally lightweight and easy to carry, and have a good seal that effectively protects the contents from external contamination and oxidation.

[0003] An aluminum tube testing device mentioned in an existing Chinese public patent (authorization announcement number: CN217331953U) can be used through a first pull plate and a second pull plate respectively set on the detection frame, and the first pull plate thread is set on the third screw. The first pull plate and the second pull plate are both internally provided with a first clamping assembly and a second clamping assembly to clamp and fix the two ends of the aluminum tube. The tensile strength test of the aluminum tube can be performed by starting the motor. The detection speed is fast and the operation is simple.

[0004] Existing methods for inspecting aluminum tubes usually involve photographing the tubes with a camera and then sending the images to a host computer for comparison. However, if unqualified tubes are detected, workers are required to stop the machine and remove the unqualified tubes for rework, which may increase production line downtime and reduce overall production efficiency. Utility Model Content

[0005] The purpose of this application is to solve the problem that when unqualified aluminum tubes are detected, the staff needs to stop the machine and then take out the unqualified aluminum tubes for rework. This application provides a device for automatically inspecting the quality of ointment aluminum tubes.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] The top of the hydraulic press has the hydraulic press of the control button, and the bottom of the hydraulic press has the hydraulic press button, and the control button has an electric arc plate, and the like. The hydraulic press has a check valve in it, and the pump is turned on the valve body. The hydraulic press has a check valve in it, and the check valve is turned on the valve body.

[0008] By adopting the above technical solution, several aluminum tubes are placed on a transmission belt, and the transmission belt is started to drive the aluminum tubes to the top of the placement block. Then, the camera is moved downward by starting the hydraulic telescopic rod. The camera captures the image of the aluminum tube through a high-resolution camera, and then the image is compared with the image in the host to complete the appearance inspection of the aluminum tube. Then, the electric telescopic rod is started to drive the pressure block to move, so that the pressure conflicts with the aluminum tube, thereby obtaining the hardness of the aluminum tube. After the inspection is completed, the transmission belt is started again, so that the inspected aluminum tube falls for collection.

[0009] Furthermore, the material storage structure includes a fixed block fixedly connected to the bottom wall of the working groove, a high-pressure air gun is fixedly connected to the top of the fixed block, a waste box is slidingly arranged inside the shell, two rollers are fixedly connected to the bottom of the waste box at equal intervals, a handle is fixedly connected to one side of the waste box, the top of the waste box is set to an open shape, and fixing parts are provided on both sides of the shell.

[0010] By adopting the above technical solution, the aluminum tube is blown by a high-pressure air gun, so that the aluminum tube rolls on the placement plate, thereby causing the aluminum tube to fall from the placement block, and the top of the waste box is set to an open shape, so that the aluminum tube falls into the waste box. When the number of aluminum tubes in the waste box reaches a certain number, the waste box is moved inside the shell by pulling the handle, so that the waste box is moved out of the shell, and the aluminum tubes in the waste box are processed, so that defective products on the production line can be quickly eliminated.

[0011] Furthermore, a guide plate is fixedly connected to the inner wall of the shell, and the guide plate is located above the waste box, and the guide plate is arranged to be inclined.

[0012] By adopting the above technical solution, the plate is arranged in an inclined shape, so that the aluminum tube rolls on the guide plate, thereby guiding the aluminum tube to roll.

[0013] Furthermore, an inclined plate is fixedly connected to one side of the shell, and the top of the inclined plate is arranged to be inclined.

[0014] By adopting the above technical solution, the inclined plate can support the waste box, reducing the risk of the waste box tipping over due to bumpy movement.

[0015] Furthermore, the fixing part includes a locking frame fixedly connected to both sides of the shell, and a movable plate is fixedly connected to both sides of the waste box, and the movable plate and the locking frame are slidingly arranged. The top of the locking frame is threadedly connected to a threaded rod, and the top of the threaded rod is fixedly connected to a handle, and the bottom end of the threaded rod passes through the locking frame and is rotatably connected to a contact plate, and the contact plate contacts the movable plate when moving.

[0016] By adopting the above technical solution, the threaded rod is driven to rotate by rotating the handle, and the threaded rod is threadedly connected to the locking frame, so that the threaded rod moves downward, and the downward movement of the threaded rod drives the resistance plate to move. At this time, the resistance plate and the movable plate are clamped and fixed, so that the position of the waste box is fixed, thereby reducing the displacement of the waste box caused by vibration.

[0017] Furthermore, a rubber pad is fixedly connected to the bottom of the contact plate.

[0018] By adopting the above technical solution, the friction between the contact plate and the movable plate can be increased by the rubber pad, so that the clamping effect of the movable plate is better.

[0019] Furthermore, an auxiliary rod is fixedly connected to the top of the contact plate, the top end of the auxiliary rod passes through the locking frame, and the auxiliary rod is slidably connected to the locking frame.

[0020] By adopting the above technical solution, the auxiliary rod provides an additional support point for the resistance plate, so that the resistance plate is more stable when moving.

[0021] Furthermore, reinforcement plates are fixedly connected to both sides of the transverse plate, one end of the reinforcement plate away from the transverse plate is fixedly connected to the waste box, and the reinforcement plate is arranged in an inclined shape.

[0022] By adopting the above technical solution, the reinforcement plate forms a stable triangle between the waste box and the reinforcement plate, thereby improving the stability of the movable plate.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. In this application, when unqualified aluminum tubes are detected, a high-pressure air gun is started to blow the aluminum tubes, causing them to fall from the placement block and be collected through a waste box, thereby quickly eliminating unqualified products on the production line, reducing the impact of unqualified products on subsequent production links, reducing the downtime of the production line, thereby reducing the workload of the operator and improving the degree of automation of the production line.

[0025] 2. In the present application, when fixing the waste box, the resistance plate is driven to move by rotating the handle. At this time, the resistance plate and the movable plate are clamped and fixed, so that the position of the movable plate is fixed. After the movable plate moves, the position of the waste box is fixed, thereby reducing the displacement of the waste box caused by vibration, improving the stability of the storage box and the waste, and reducing the production risk caused by the position displacement of the waste box. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the first three-dimensional structure of the shell in this application;

[0027] Figure 2 It is a schematic diagram of the cross-sectional structure of the shell in this application;

[0028] Figure 3 This is a schematic diagram of the second three-dimensional structure of the housing in this application;

[0029] Figure 4 This application Figure 3 Enlarged structural diagram at point A in the middle.

[0030] Description of reference numerals:

[0031] 1. Housing; 2. Control panel; 3. Working slot; 4. Horizontal plate; 5. Hydraulic telescopic rod; 6. Detection plate; 7. Camera; 8. Electric telescopic rod; 9. Pressure block; 10. Transmission belt; 11. Placement plate; 12. Fixed block; 13. High-pressure air gun; 14. Waste box; 15. Handle; 16. Inclined plate; 17. Clamping frame; 18. Moving plate; 19. Threaded rod; 20. Resistance plate; 21. Rubber pad; 22. Auxiliary rod; 23. Reinforcement rod; 24. Guide plate. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a device for automatically inspecting the quality of aluminum tubes for ointments.

[0034] Reference Figure 1 and Figure 2, a device for automatically inspecting the quality of aluminum tubes for ointments, comprising a shell 1, a control panel 2 is fixedly connected to one side of the shell 1, a working groove 3 is opened inside the shell 1, the inner wall of the working groove 3 is fixedly connected to a horizontal plate 4, the top of the horizontal plate 4 is fixedly connected to the horizontal plate 4, the top of the horizontal plate 4 is fixedly connected to a hydraulic telescopic rod 5, the hydraulic telescopic rod 5 is electrically connected to the control panel 2, the bottom end of the hydraulic telescopic rod 5 passes through the horizontal plate 4 and is fixedly connected to a detection plate 6, the bottom of the detection plate 6 is fixedly connected to a camera 7, the bottom of the detection plate 6 is fixedly connected to an electric telescopic rod 8, the electric telescopic rod 8 is electrically connected to the control panel 2, the bottom end of the electric telescopic rod 8 is fixedly connected to a pressure block 9, a pressure sensor is provided inside the pressure block 9, and the pressure sensor is electrically connected to the control panel 2, transmission belts 10 are provided on both sides of the interior of the working groove 3, the transmission belt 10 is electrically connected to the control panel 2, the inner bottom wall of the working groove 3 between the transmission belts 10 on both sides is fixedly connected to a placing plate 11, and the inner bottom wall of the working groove 3 is provided with a storage mechanism.

[0035] When inspecting aluminum tubes, first place several aluminum tubes on the transmission belt 10, start the transmission belt 10 through the control panel 2, and after the transmission belt 10 is started, it drives the aluminum tube to the top of the placement block, then starts the hydraulic telescopic rod 5 to drive the detection plate 6 to move downward, and the detection plate 6 moves downward to drive the camera 7 to move downward. At this time, the camera 7 captures the image of the aluminum tube through the high-resolution camera 7, and then compares the image with the image in the host, thereby completing the appearance inspection of the aluminum tube, and then starts the electric telescopic rod 8 to drive the pressure block 9 to move, so that the pressure conflicts with the aluminum tube. When the aluminum tube exerts pressure on the sensor, When pressure is applied, the resistance value of the piezoresistive material changes. This change can be measured by the circuit and converted into an electrical signal, thereby obtaining the hardness of the aluminum tube. After the test is completed, the transmission belt 10 is started again, so that the tested aluminum tube falls and is collected. At the same time, the untested aluminum tube will be moved to the top of the placement block for further testing, thereby achieving the purpose of automated testing, improving the efficiency of aluminum tube quality testing, and reducing labor costs. The unqualified aluminum tubes can be blown into the waste box 14 for collection through the storage mechanism, thereby reducing the machine downtime, so that the testing task can be completed more quickly and production efficiency is improved.

[0036] Reference Figures 1 to 3 The material storage structure includes a fixed block 12 fixedly connected to the bottom wall of the working groove 3, a high-pressure air gun 13 is fixedly connected to the top of the fixed block 12, a waste box 14 is slidingly arranged inside the shell 1, and two rollers are fixedly connected to the bottom of the waste box 14 at equal intervals. A handle 15 is fixedly connected to one side of the waste box 14, the top of the waste box 14 is set to an open shape, and fixing parts are provided on both sides of the shell 1.

[0037] A guide plate 24 is fixedly connected to the inner wall of the shell 1 . The guide plate 24 is located above the waste box 14 and is arranged in an inclined shape.

[0038] In addition, an inclined plate 16 is fixedly connected to one side of the housing 1 , and the top of the inclined plate 16 is arranged to be inclined.

[0039] When unqualified aluminum tubes are detected, the high-pressure air gun 13 is first started, and the aluminum tubes are blown by the high-pressure air gun 13, so that the aluminum tubes roll on the placement plate 11, thereby causing the aluminum tubes to fall from the placement block, and the top of the waste box 14 is set to an open shape, so that the aluminum tubes fall into the waste box 14. When the number of aluminum tubes in the waste box 14 reaches a certain amount, the waste box 14 is moved inside the shell 1 by pulling the handle 15, so that the waste box 14 is moved out of the shell 1, so that the aluminum tubes in the waste box 14 are processed, so that unqualified ones on the production line can be quickly eliminated. Products, reduce the impact of defective products on subsequent production links, reduce the downtime of the production line, thereby reducing the workload of operators and improving the automation level of the production line. When the aluminum tube falls from the placement block, the aluminum tube will fall on the guide plate 24. The guide plate 24 is set to an inclined shape, so that the aluminum tube rolls on the guide plate 24, thereby guiding the aluminum tube so that the aluminum tube can fall correctly into the waste box 14. When the waste box 14 is moved, the inclined plate 16 can support the waste box 14, reducing the risk of the waste box 14 tipping over due to movement and bumps.

[0040] Reference Figure 3 and Figure 4 The fixing parts include a locking frame 17 fixedly connected to both sides of the shell 1, and a movable plate 18 is fixedly connected to both sides of the waste box 14. The movable plate 18 is slidably arranged with the locking frame 17. The top of the locking frame 17 is threadedly connected to a threaded rod 19, and the top of the threaded rod 19 is fixedly connected to the handle 15. The bottom end of the threaded rod 19 passes through the locking frame 17 and is rotatably connected to a contact plate 20. When the contact plate 20 moves, it contacts the movable plate 18.

[0041] A rubber pad 21 is fixedly connected to the bottom of the contact plate 20 .

[0042] In addition, an auxiliary rod 22 is fixedly connected to the top of the resisting plate 20 . The top end of the auxiliary rod 22 passes through the engaging frame 17 , and the auxiliary rod 22 is slidably connected to the engaging frame 17 .

[0043] In addition, reinforcing plates 23 are fixedly connected to both sides of the transverse plate 4. One end of the reinforcing plate 23 away from the transverse plate 4 is fixedly connected to the waste box 14. The reinforcing plate 23 is arranged in an inclined shape.

[0044] When fixing the waste bin 14, first place the waste bin 14 in the shell 1. At this time, the shell 1 moves and drives the movable plate 18 to move, so that the movable plate 18 moves to the inside of the clamping frame 17. At this time, the threaded rod 19 is rotated by rotating the handle 15. The clamping frame 17 is threadedly connected with the threaded rod 19, so that the threaded rod 19 moves downward. The threaded rod 19 moves downward and drives the contact plate 20 to move. At this time, the contact plate 20 and the movable plate 18 are clamped and fixed, so that the position of the movable plate 18 is fixed. After the movable plate 18 moves, the position of the waste bin 14 is fixed, thereby reducing the vibration of the waste bin 14. The displacement caused by the movement improves the stability of the material storage box and the waste material, and reduces the production risk caused by position offset. When the contact plate 20 clamps the movable plate 18, the friction between the contact plate 20 and the movable plate 18 can be increased by the rubber pad 21, so that the clamping effect of the movable plate 18 is better. When the contact plate 20 moves, the auxiliary rod 22 provides an additional support point for the contact plate 20, so that the contact plate 20 is more stable when moving. The reinforcement plate 23 is used to make the movable plate 18 waste box 14 and the reinforcement plate 23 form a stable triangle, thereby improving the stability of the movable plate 18.

[0045] Working principle: Place several aluminum tubes on the transmission belt 10, start the transmission belt 10 to drive the aluminum tube to the top of the placement block, then start the hydraulic telescopic rod 5 to drive the detection plate 6 to move downward, and the downward movement of the detection plate 6 drives the camera 7 to move downward. At this time, the camera 7 captures the image of the aluminum tube through the high-resolution camera 7, and then compares the image with the image in the host to complete the appearance inspection of the aluminum tube. Then start the electric telescopic rod 8 to drive the pressure block 9 to move, so that the pressure conflicts with the aluminum tube. When the aluminum tube applies pressure to the sensor, the resistance value of the piezoresistive material changes, and this change can be seen The circuit measures and converts the signal into an electrical signal, thereby obtaining the hardness of the aluminum tube. After the test is completed, the transmission belt 10 is started again, so that the tested aluminum tube falls for collection. The aluminum tube is blown by the high-pressure air gun 13, so that the aluminum tube rolls on the placement plate 11, so that the aluminum tube falls from the placement block. The top of the waste box 14 is set to an open shape, so that the aluminum tube falls into the waste box 14. When the number of aluminum tubes in the waste box 14 reaches a certain number, the waste box 14 is moved inside the shell 1 by pulling the handle 15, so that the waste box 14 moves out of the shell 1, and the aluminum tubes in the waste box 14 are processed.

[0046] By setting the inclined plate 16 to an inclined shape, the aluminum tube rolls on the inclined plate 16, thereby guiding the aluminum tube so that the aluminum tube can fall correctly into the waste bin 14. By turning the handle 15, the threaded rod 19 is driven to rotate, and the locking frame 17 is threadedly connected to the threaded rod 19, so that the threaded rod 19 moves downward, and the downward movement of the threaded rod 19 drives the resistance plate 20 to move. At this time, the resistance plate 20 and the movable plate 18 are clamped and fixed. Through the stability of the waste bin 14, the friction between the resistance plate 20 and the movable plate 18 can be increased by the rubber pad 21, so that the clamping effect of the movable plate 18 is better.

Claims

1. A device for automatically inspecting the quality of aluminum tubes for ointments, comprising a housing (1), characterized in that: A control panel (2) is fixedly connected to one side of the housing (1), a working groove (3) is provided inside the housing (1), a transverse plate (4) is fixedly connected to the inner wall of the working groove (3), a transverse plate (4) is fixedly connected to the top of the transverse plate (4), a hydraulic telescopic rod (5) is fixedly connected to the top of the transverse plate (4), the hydraulic telescopic rod (5) is electrically connected to the control panel (2), the bottom end of the hydraulic telescopic rod (5) passes through the transverse plate (4) and is fixedly connected to a detection plate (6), the bottom of the detection plate (6) is fixedly connected to a camera (7), and the bottom of the detection plate (6) is fixedly connected to An electric telescopic rod (8) is provided, the electric telescopic rod (8) is electrically connected to the control panel (2), the bottom end of the electric telescopic rod (8) is fixedly connected to a pressure block (9), a pressure sensor is provided inside the pressure block (9), the pressure sensor is electrically connected to the control panel (2), transmission belts (10) are provided on both sides of the interior of the working groove (3), the transmission belts (10) are electrically connected to the control panel (2), a placement plate (11) is fixedly connected to the inner bottom wall of the working groove (3) between the transmission belts (10) on both sides, and a material storage mechanism is provided on the inner bottom wall of the working groove (3).

2. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 1, characterized in that: The material storage mechanism comprises a fixed block (12) fixedly connected to the inner bottom wall of the working groove (3), a high-pressure air gun (13) is fixedly connected to the top of the fixed block (12), a waste box (14) is slidably provided inside the shell (1), two rollers are fixedly connected to the bottom of the waste box (14) at equal intervals, a handle (15) is fixedly connected to one side of the waste box (14), the top of the waste box (14) is set to be open, and fixing parts are provided on both sides of the shell (1).

3. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 2, characterized in that: A guide plate (24) is fixedly connected to the inner wall of the shell (1), and the guide plate (24) is located above the waste box (14). The guide plate (24) is arranged in an inclined shape.

4. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 1, characterized in that: An inclined plate (16) is fixedly connected to one side of the housing (1), and the top of the inclined plate (16) is arranged in an inclined shape.

5. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 2, characterized in that: The fixing member comprises a snap-fit ​​frame (17) fixedly connected to both sides of the shell (1); movable plates (18) are fixedly connected to both sides of the waste box (14); the movable plates (18) and the snap-fit ​​frame (17) are slidably arranged; the top of the snap-fit ​​frame (17) is threadedly connected to a threaded rod (19); the top of the threaded rod (19) is fixedly connected to a handle (15); the bottom end of the threaded rod (19) passes through the snap-fit ​​frame (17) and is rotatably connected to a contact plate (20); the contact plate (20) contacts the movable plate (18) when it moves.

6. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 5, characterized in that: A rubber pad (21) is fixedly connected to the bottom of the contact plate (20).

7. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 5, characterized in that: The top of the contact plate (20) is fixedly connected to an auxiliary rod (22), the top end of the auxiliary rod (22) passes through the locking frame (17), and the auxiliary rod (22) is slidably connected to the locking frame (17).

8. The device for automatically inspecting the quality of ointment aluminum tubes according to claim 5, characterized in that: Reinforcement plates (23) are fixedly connected to both sides of the transverse plate (4), one end of the reinforcement plate (23) away from the transverse plate (4) is fixedly connected to the waste box (14), and the reinforcement plate (23) is arranged in an inclined shape.

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