Hard copper bar surface cleaning mechanism
By designing a hard copper bar surface cleaning mechanism and utilizing the automated actions of water spray and brushes, the problem of low efficiency of traditional manual cleaning is solved, and efficient automated cleaning is achieved, which is suitable for mass production.
Patent Information
- Application Number
- CN202422416008.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Traditional hard copper bar surface cleaning relies on manual brushing, which is labor-intensive and inefficient, and is not suitable for mass production.
A hard copper bar surface cleaning mechanism is designed, which includes a cleaning machine body, an electric control cabinet, a water supply device, a control panel, a fixing plate, a water spray rack, a waterproof motor, a cleaning brush rack and other components to achieve automated cleaning. The hard copper bar surface is automatically cleaned through the coordinated action of water spray and brush.
It improves cleaning efficiency, is suitable for mass production and processing, and reduces labor intensity.
Smart Images

Figure CN223405485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hard copper bar processing, in particular to a hard copper bar surface cleaning mechanism. Background Art
[0002] Hard copper bar is made of high-purity copper. After processing, it becomes a conductive material that meets high-capacity requirements. It is currently widely used in the electrical field.
[0003] Before bending or stamping the hard copper bar, in order to ensure the surface quality after bending or stamping, it is necessary to clean the impurities on its surface to avoid the surface copper slag affecting its surface flatness during processing.
[0004] At present, the traditional hard copper bar surface cleaning is mostly done by manual brushing with a handheld brush. It is not only labor-intensive but also very inefficient, which is not conducive to the production and processing of large quantities of products. Utility Model Content
[0005] The purpose of the utility model is to provide a hard copper bar surface cleaning mechanism, which aims to realize automatic cleaning of the hard copper bar surface, thereby improving cleaning efficiency and facilitating the production and processing of large quantities of products.
[0006] To achieve the above-mentioned object, the utility model provides a hard copper bar surface cleaning mechanism, comprising a cleaning machine body, an electric control cabinet and a water supply device are provided on the rear side of the cleaning machine body, a control panel and a sliding switch door are provided on the front side, the control panel is electrically connected to the electric control cabinet, and further comprises an auxiliary device;
[0007] The auxiliary device includes a fixed plate, a left support plate, a bottom plate, a clamping plate, a first water spray rack, a rear support plate, a slide, a waterproof motor, a cleaning brush rack, a second water spray rack, a double foot switch, a downward assembly and a driving assembly. The fixed plate is fixedly connected to the workbench of the cleaning machine body and is located inside the cleaning machine body. The left support plate is fixedly connected to the fixed plate and is located on the left side of the fixed plate. The bottom plate is fixedly connected to the left support plate and is located on the left support plate. The clamping plate is arranged above the bottom plate. The first water spray rack is fixedly connected to the left support plate and is connected to the water supply device through a movable water pipe and is located on the left support plate. The rear support plate is fixedly connected to the fixed plate and is located on the fixed plate. On the rear side of the fixed plate, the slide is arranged on the front side of the rear support plate, the waterproof motor is fixedly connected to the slide, and is electrically connected to the electric control cabinet, and is located on the slide, two waterproof motors are provided, the cleaning brush holder is fixedly connected to the output shaft of the waterproof motor, and is located on the output shaft of the waterproof motor, the second water spray rack is fixedly connected to the slide, and is located on the top of the slide, the second water spray rack is connected to the water supply device through a movable water pipe, the double foot switch is electrically connected to the electric control cabinet, and is arranged on the ground on the front side of the cleaning machine body, the downward assembly is arranged on the side of the left support plate close to the splint, the drive assembly is connected to the slide, and is arranged on the side of the rear support plate close to the slide.
[0008] Among them, the downward component includes a positioning plate and a micro-cylinder, the positioning plate is fixedly connected to the left support plate and is located above the clamping plate; the micro-cylinder is fixedly connected to the positioning plate, and its output end is connected to the clamping plate and is located on the positioning plate.
[0009] Among them, the driving assembly includes a linear guide rail and a driving cylinder. The linear guide rail is fixedly mounted on the rear support plate, and its equipped linear slider is connected to the slide seat by a bolt; the driving cylinder is fixedly connected to the rear support plate, and its output end is connected to the slide seat and is located on the right side of the rear support plate.
[0010] Wherein, the connecting pipes of the first water spray rack, the second water spray rack and the water supply device are respectively automatically controlled by setting water solenoid valves.
[0011] Among them, the auxiliary device also includes a filter frame and a limit plate. The filter frame is detachably connected to the water tank of the water supply device and is located below the drain pipe of the cleaning machine body. The filter hole diameter of the filter mesh at the bottom of the filter frame will be larger than the filter hole diameter of the filter mesh set in the water tank of the water supply device; the limit plate is welded on both sides of the filter frame.
[0012] The utility model discloses a hard copper bar surface cleaning mechanism, the rear side of the cleaning machine body is provided with an electric control cabinet and a water supply device, the front side is provided with a control panel and a sliding switch door. During processing, the sliding switch door is first opened, and the double foot switch is moved to one working position by stepping on the foot to connect the solenoid valve on the water supply circuit of the first water spray rack to supply water. At this time, the worker places the hard copper bar on the bottom plate, and the water flow can directly rinse the end of the workpiece close to the bottom plate. Then, the control panel is used to control the movement of the downward component to drive the splint downward to clamp the end of the workpiece, and the sliding switch door is closed. The double foot switch is moved to another working position by stepping on the foot to connect the solenoid valve on the water supply circuit of the second water spray rack to supply water. Then, the control panel is used to control the movement of the driving component to drive the slide to move back and forth. When the slide moves back and forth, the waterproof motor drives the cleaning brush rack to rotate, and the two cleaning brush racks can brush the upper and lower sides of the workpiece, thereby realizing automatic cleaning of the hard copper bar surface, which is beneficial to improving the cleaning efficiency and is convenient for use in mass production and processing of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0014] Figure 1 It is a schematic diagram of the overall structure of the hard copper bar surface cleaning mechanism of the first embodiment of the present utility model.
[0015] Figure 2 It is a schematic diagram of the installation position of the fixing plate of the first embodiment of the utility model.
[0016] Figure 3 It is a structural schematic diagram of the slide seat of the first embodiment of the present utility model.
[0017] Figure 4 It is a schematic diagram of the overall structure of the hard copper bar surface cleaning mechanism of the second embodiment of the present utility model.
[0018] In the figure: 101-cleaning machine body, 102-electric control cabinet, 103-water supply device, 104-control panel, 105-sliding switch door, 106-fixed plate, 107-left support plate, 108-bottom plate, 109-clamping plate, 110-first water spray rack, 111-rear support plate, 112-slide seat, 113-waterproof motor, 114-cleaning brush rack, 115-second water spray rack, 116-double foot switch, 117-positioning plate, 118-micro-cylinder, 119-linear guide, 120-driving cylinder, 201-filter frame, 202-limiting plate. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0020] Example 1:
[0021] like Figures 1 to 3 As shown, Figure 1 This is the overall structural diagram of the hard copper bar surface cleaning mechanism. Figure 2 106 is a schematic diagram of the installation position of the fixing plate 106. Figure 3 It is a structural diagram of the slide 112. The utility model provides a hard copper bar surface cleaning mechanism: including a cleaning machine body 101 and an auxiliary device, the auxiliary device including a fixed plate 106, a left support plate 107, a bottom plate 108, a clamping plate 109, a first water spray rack 110, a rear support plate 111, a slide 112, a waterproof motor 113, a cleaning brush rack 114, a second water spray rack 115, a double foot switch 116, a downward assembly and a driving assembly, the downward assembly including a positioning plate 117 and a micro-motion cylinder 118, the driving assembly including a linear guide 119 and a driving cylinder 120. The above scheme can realize automatic cleaning of the hard copper bar surface, which is beneficial to improving cleaning efficiency and is convenient for mass production and processing of products. It can be understood that the above scheme can realize automatic cleaning of the hard copper bar surface and improve cleaning efficiency.
[0022] In this embodiment, an electric control cabinet 102 and a water supply device 103 are provided on the rear side of the cleaning machine body 101, and a control panel 104 and a sliding switch door 105 are provided on the front side. The control panel 104 is electrically connected to the electric control cabinet 102, and the equipment control electrical components are installed inside the electric control cabinet 102. The water supply device 103 consists of a water tank, a water pump, a water diversion valve and a water supply pipeline. The water tank is L-shaped and is used to store clean water. The water pump is installed on the top cover of the water tank and is electrically connected to the electric control cabinet 102 through a cable. The output end of the water pump is connected to the water diversion valve, and the water diversion valve is connected to the water supply pipeline. The water supply pipeline is respectively connected to the water inlet of the first water spray rack 110 and the second water spray rack 115. The control panel 104 is used for manual control of the equipment, and the sliding switch door 105 is used for protection to avoid splashing of flushing water and facilitate the removal and loading of items.
[0023] Among them, the fixed plate 106 is fixedly connected to the workbench of the cleaning machine body 101 and is located inside the cleaning machine body 101, the left support plate 107 is fixedly connected to the fixed plate 106 and is located on the left side of the fixed plate 106, the bottom plate 108 is fixedly connected to the left support plate 107 and is located on the left support plate 107, the splint 109 is arranged above the bottom plate 108, the first water spray rack 110 is fixedly connected to the left support plate 107, and is connected to the water supply device 103 through a movable water pipe, and is located on the left support plate 107, the rear support plate 111 is fixedly connected to the fixed plate 106 and is located at the rear side of the fixed plate 106, the slide 112 is arranged in front of the rear support plate 111, and the waterproof motor 113 is connected to the slide 112 is fixedly connected and electrically connected to the electric control cabinet 102, and is located on the slide 112. Two waterproof motors 113 are provided. The cleaning brush holder 114 is fixedly connected to the output shaft of the waterproof motor 113 and is located on the output shaft of the waterproof motor 113. The second water spray rack 115 is fixedly connected to the slide 112 and is located on the top of the slide 112. The second water spray rack 115 is connected to the water supply device 103 through a movable water pipe. The double foot switch 116 is electrically connected to the electric control cabinet 102 and is arranged on the ground on the front side of the cleaning machine body 101. The downward component is arranged on the side of the left support plate 107 close to the splint 109. The drive assembly is connected to the slide 112 and is arranged on the side of the rear support plate 111 close to the slide 112.The fixing plate 106 has an L-shaped cross section and is mounted on the workbench of the cleaning machine body 101 by locating pins and bolts. The left support plate 107 and the rear support plate 111 are respectively fixed to the fixing plate 106 by bolts, and the bottom plate 108 is fixed to the left support plate 107 by bolts. The first water spray rack 110 is fixed to the left support plate 107 by bolts, and its rear water inlet pipe is connected to the water supply pipeline. The first water spray rack 110 is provided with a plurality of linear nozzles and angled nozzles to facilitate better water spraying and achieve flushing of the workpiece end. The waterproof motor 113 is fixed to the slide 112 by bolts, and the output shaft of the waterproof motor 113 is connected by a rigid coupling. The shaft is connected to the connecting shaft of the cleaning brush rack 114, the tail positioning plate of the second water spray rack 115 is fixed to the slide 112 by bolts, and a plurality of nozzles are screwedly installed below the front end thereof. The water inlet pipe at the tail of the second water spray rack 115 is connected to the water supply pipeline, and the corresponding water pipe and cable through-holes are set on the rear side of the shell of the cleaning machine body 101. The double foot switch 116 is model YDT1-15, which is a double-pedal structure, which is convenient for controlling the water supply on and off of the first water spray rack 110 and the second water spray rack 115 respectively. The downward component is used to drive the splint 109 to move vertically to achieve clamping and loosening of the workpiece, and the driving component is used to drive the slide 112 to move back and forth.
[0024] Secondly, the positioning plate 117 is fixedly connected to the left support plate 107 and is located above the clamping plate 109. The micro-cylinder 118 is fixedly connected to the positioning plate 117, and its output end is connected to the clamping plate 109 and is located on the positioning plate 117. The positioning plate 117 is mounted on the left support plate 107 by bolts, and the micro-cylinder 118 is fixed to the positioning plate 117 by bolts, and its output end is connected to the clamping plate 109 by bolts with countersunk heads.
[0025] Then, the linear guide 119 is fixedly mounted on the rear support plate 111, and the linear slider equipped therewith is connected to the slide 112 via bolts. The driving cylinder 120 is fixedly connected to the rear support plate 111, and its output end is connected to the slide 112, and is located on the right side of the rear support plate 111. The linear guide 119 is fixed to the rear support plate 111 via bolts, and the linear slider equipped therewith is connected to the slide 112 via bolts. The driving cylinder 120 is fixed to the rear support plate 111 via bolts, and its output end is connected to the connecting protrusion on the slide 112 via bolts.
[0026] Finally, the connection pipes between the first water spray rack 110 and the second water spray rack 115 and the water supply device 103 are automatically switched on and off by setting water solenoid valves.
[0027] When the utility model realizes automatic cleaning of the surface of the hard copper bar, it is beneficial to improve the cleaning efficiency and is convenient for the production and processing of large quantities of products. During processing, first open the sliding switch door 105, and step on the double foot switch 116 to a working position, connect the solenoid valve on the water supply circuit of the first water spray rack 110, and the water pump of the water supply device 103 is activated at the same time to supply water. At this time, the worker places the hard copper bar on the bottom plate 108 and manually holds the position. The water flow can directly rinse the end of the workpiece close to the bottom plate 108. After the system delay control, the water pump is controlled to stop, and the solenoid valve circuit on the water supply circuit of the first water spray rack 110 is cut off to stop water supply. Then, the control panel 104 controls the micro-cylinder 118 to move and drive the clamping plate 109 downward to clamp the end of the workpiece, and close the Slide the switch door 105, and step on the other working position of the double foot switch 116. The water pump of the water supply device 103 will start to supply water at the same time, and the solenoid valve on the water supply circuit of the second water spray rack 115 will be turned on to deliver water. Then, the control panel 104 will control the driving cylinder 120 to extend and retract, driving the slide 112 to move back and forth. When the slide 112 moves back and forth, the waterproof motor 113 drives the cleaning brush rack 114 to rotate. The two cleaning brush racks 114 can brush the upper and lower sides of the workpiece, and the cleaning sewage will return to the water tank through the drain pipe on the cleaning machine body 101, and will be extracted again by the water pump after being filtered through the filter screen, so as to realize the recycling of clean water, thereby realizing automatic cleaning of the hard copper bar surface, which is beneficial to improve the cleaning efficiency and is convenient for mass production and processing of products.
[0028] Example 2:
[0029] like Figure 4 As shown, Figure 4 20 is a schematic diagram of the overall structure of a hard copper bar surface cleaning mechanism. On the basis of the first embodiment, the utility model provides a hard copper bar surface cleaning mechanism, and the auxiliary device further includes a filter frame 201 and a limit plate 202.
[0030] The filter frame 201 is detachably connected to the water tank of the water supply device 103 and is located below the drain pipe of the cleaning machine body 101. The filter mesh at the bottom of the filter frame 201 has a larger pore diameter than the filter mesh installed in the water tank of the water supply device 103. The limiting plates 202 are welded on both sides of the filter frame 201. The filter frame 201 can be directly placed in the water inlet of the water tank of the water supply device 103. The limiting plates 202 are welded on both sides of the filter frame 201 to limit the position.
[0031] In this embodiment, by setting the filter frame 201, the filter net set on the water tank of the water supply device 103 can be further combined with the filter net set on the water tank of the water supply device 103 to perform hierarchical filtration after the cleaning water returns, so that the water pump extracts less impurities in the water, which not only ensures the cleaning quality, but also extends the service life of the water pump and reduces the cost of use.
[0032] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.
Claims
1. A hard copper bar surface cleaning mechanism, comprising a cleaning machine body, an electric control cabinet and a water supply device are provided on the rear side of the cleaning machine body, and a control panel and a sliding switch door are provided on the front side, wherein the control panel is electrically connected to the electric control cabinet, characterized in that: Also included are assistive devices; The auxiliary device includes a fixed plate, a left support plate, a bottom plate, a clamping plate, a first water spray rack, a rear support plate, a slide, a waterproof motor, a cleaning brush rack, a second water spray rack, a double foot switch, a downward assembly and a driving assembly. The fixed plate is fixedly connected to the workbench of the cleaning machine body and is located inside the cleaning machine body. The left support plate is fixedly connected to the fixed plate and is located on the left side of the fixed plate. The bottom plate is fixedly connected to the left support plate and is located on the left support plate. The clamping plate is arranged above the bottom plate. The first water spray rack is fixedly connected to the left support plate and is connected to the water supply device through a movable water pipe and is located on the left support plate. The rear support plate is fixedly connected to the fixed plate and is located on the fixed plate. On the rear side of the fixed plate, the slide is arranged on the front side of the rear support plate, the waterproof motor is fixedly connected to the slide, and is electrically connected to the electric control cabinet, and is located on the slide, two waterproof motors are provided, the cleaning brush holder is fixedly connected to the output shaft of the waterproof motor, and is located on the output shaft of the waterproof motor, the second water spray rack is fixedly connected to the slide, and is located on the top of the slide, the second water spray rack is connected to the water supply device through a movable water pipe, the double foot switch is electrically connected to the electric control cabinet, and is arranged on the ground on the front side of the cleaning machine body, the downward assembly is arranged on the side of the left support plate close to the splint, the drive assembly is connected to the slide, and is arranged on the side of the rear support plate close to the slide.
2. The hard copper bar surface cleaning mechanism according to claim 1, characterized in that: The downward assembly includes a positioning plate and a micro-cylinder. The positioning plate is fixedly connected to the left support plate and is located above the clamping plate. The micro-cylinder is fixedly connected to the positioning plate, and its output end is connected to the clamping plate and is located on the positioning plate.
3. The hard copper bar surface cleaning mechanism according to claim 1, characterized in that: The driving assembly includes a linear guide rail and a driving cylinder. The linear guide rail is fixedly mounted on the rear support plate, and the linear slider it is equipped with is connected to the slide seat by a bolt; the driving cylinder is fixedly connected to the rear support plate, and its output end is connected to the slide seat and is located on the right side of the rear support plate.
4. The hard copper bar surface cleaning mechanism according to claim 1, characterized in that: The connecting pipes of the first water spray rack, the second water spray rack and the water supply device are respectively automatically controlled by setting water solenoid valves.
5. The hard copper bar surface cleaning mechanism according to claim 1, characterized in that: The auxiliary device also includes a filter frame and a limit plate. The filter frame is detachably connected to the water tank of the water supply device and is located below the drain pipe of the cleaning machine body. The filter hole diameter of the filter mesh at the bottom of the filter frame will be larger than the filter hole diameter of the filter mesh set in the water tank of the water supply device; the limit plate is welded on both sides of the filter frame.