Novel material welding ship station device

By designing the gantry body and insulation device, the problems of welding rod rack cleanliness and welding temperature were solved, and the welding quality was improved.

CN223406269UActive Publication Date: 2025-10-03OCEANWIDE ENG (SHANDONG) INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422910605.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-03
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing welding devices cannot ensure the cleanliness of the electrode holder and the appropriate welding environment temperature, resulting in low welding quality.

Method used

A new material welding ship workstation device was designed, including a gantry body, support columns, sliding grooves, top insulation devices and side insulation devices. The insulation curtain was moved by a driving motor to drive the threaded rod, and the insulation curtain was positioned and adsorbed by magnetic strips and clamping plates to form an insulation space and ensure the stability of the welding environment temperature.

Benefits of technology

It effectively maintains the cleanliness of the electrode rack and adjusts the welding environment temperature through the heat preservation device to improve the welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a new material welding ship station device, and relates to the technical field of ship welding. The supporting column is fixedly connected to the lower surface of the portal frame body. According to the heat preservation curtain winding device, the arranged driving motor drives the threaded rod to rotate, the threaded rod drives the sliding block and the connecting column to move, the connecting column drives one end of the first heat preservation curtain to move, and the other end of the first heat preservation curtain is fixedly connected with the winding column; and meanwhile, a motor reversely drives a threaded rod to move, and the first heat preservation curtain can be folded, so that the first heat preservation curtain can be conveniently laid on the upper surface of the portal frame body, and the heat preservation curtain can be laid on the upper portion of the portal frame body. And a rolling handle arranged in a matched mode drives a second linkage column, a linkage belt and a first linkage column to rotate, so that the first linkage column drives a rolling column to roll the redundant first heat preservation curtain, and the first heat preservation curtain does not affect the welding work.
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Description

Technical Field

[0001] The utility model relates to the technical field of ship welding, in particular to a new material ship welding station device. Background Art

[0002] In the process of ship manufacturing, segmented welding of the hull is an essential process. The welding device is also called an electric welder, which is usually composed of a welding machine and a welding rod frame.

[0003] Existing technical solutions typically place the welding rod rack on the ground, which cannot ensure its cleanliness. This can lead to foreign matter in the welding rod rack, which can affect welding work. Existing technical solutions also cannot ensure a suitable welding ambient temperature, resulting in low welding quality. To address this issue, we have proposed a new material welding station device for ships. Utility Model Content

[0004] The utility model provides a new material welding ship workstation device to solve the problems raised by the above background technology.

[0005] In order to solve the above technical problems, the technical solutions of the present utility model are as follows:

[0006] The embodiment of the present utility model provides a new material welding ship workstation device, comprising:

[0007] Gantry main body;

[0008] The support column is fixedly connected to the lower surface of the gantry body to support the gantry body;

[0009] The sliding groove is provided on the upper surface of the gantry body to realize the sliding support of the top insulation device;

[0010] The top heat preservation device is arranged above the gantry main body and is used to keep the top of the gantry main body warm;

[0011] The side heat-insulating devices are arranged on the four sides of the gantry main body and are used to keep the four sides of the gantry main body warm.

[0012] Furthermore, the top insulation device includes a sliding block, which is arranged inside a sliding groove, a threaded rod is installed on the central thread of one of the sliding blocks, one end of the threaded rod is fixedly connected to the output end of the driving motor, and a connecting column is fixedly connected between the two sliding blocks, the outer ring surface of the connecting column is fixedly connected to one end of the first thermal insulation curtain, the other end of the first thermal insulation curtain is fixedly connected to the winding column, one end of the winding column is fixedly connected to the first linkage column, a second linkage column is arranged below the first linkage column, a linkage belt is transmission-connected between the first linkage column and the second linkage column, and one end of the second linkage column is fixedly connected to the winding handle.

[0013] Through the above technical solution, when it is necessary to insulate the welding work, the threaded rod is first driven to rotate by the set driving motor, so that the threaded rod drives the sliding block and the connecting column to move, and the connecting column drives one end of the first thermal insulation curtain to move. Since the other end of the first thermal insulation curtain is fixedly connected to the winding column, the first thermal insulation curtain can be easily spread on the upper surface of the gantry body, and finally the effect of laying the thermal insulation curtain above the gantry body is achieved. At the same time, the motor drives the threaded rod to move in the reverse direction to retract the first thermal insulation curtain, and cooperates with the set winding handle to drive the second linkage column and the linkage belt and the first linkage column to rotate, so that the first linkage column drives the winding column to reel in the excess first thermal insulation curtain, so that the first thermal insulation curtain will not affect the welding work.

[0014] Furthermore, the sliding block is slidably installed with the gantry body, the four corners of the upper surface of the gantry body are fixedly installed with support seats, the lower surface of the gantry body is fixedly installed with a slide rail, a welding gun is provided inside the slide rail, the lower surface of the gantry body is fixedly connected with a connecting strap, and a welding rod rack is provided on the connecting strap.

[0015] With the above technical solution, the welding gun is hoisted on the gantry body through the gravity balance device, and the gantry body is equipped with slide rails to facilitate the movement of the welding gun. The welding rod rack is hung upside down on the connecting straps of the gantry body, thereby ensuring the cleanliness of the welding rod rack.

[0016] Furthermore, the threaded rod is rotatably mounted on the support seat, and one end of the threaded rod passes through the support seat, and the drive motor is fixedly mounted on the surface of the support seat.

[0017] Through the above technical solution, the threaded rod and the drive motor can be supported by the four support seats.

[0018] Furthermore, the winding column is rotatably mounted on the support seat, one end of the winding column passes through the support seat, the first linkage column is rotatably mounted on the surface of the support seat, and the other end of the second linkage column is rotatably mounted on the support column.

[0019] Through the above technical solution, the first thermal insulation curtain can be easily rolled up by the provided winding column, and the first linkage column and the second linkage column can cooperate to facilitate the winding up of the first thermal insulation curtain.

[0020] Furthermore, a sliding rod is slidably installed at the center of another sliding block, the sliding rod is fixedly installed with the support seat, and the winding column, threaded rod and sliding rod are all radially distributed.

[0021] With the above technical solution, the provided sliding rod provides support for the movement of the sliding block, making the movement of the sliding block more stable.

[0022] Furthermore, the side insulation device includes magnet bars, and the lower surface of the gantry body is provided with evenly distributed magnet bars. The outer side of the magnet bars is provided with a clamping plate, and the lower surface of the clamping plate is fixedly connected to the second insulation curtain.

[0023] Through the above technical solution, the second thermal insulation curtain and the magnet bar can be positioned and connected by the locking installation of the set locking plate and the magnet bar. At the same time, under the magnetic effect of the set magnet bar, the magnet bar can be easily adsorbed to the lower surface of the gantry body, and finally the second thermal insulation curtain can be easily installed and disassembled. In conjunction with the set top insulation device and the ground, an insulation space can be formed, so that the normal welding temperature can be determined.

[0024] Furthermore, the magnet strip is mounted in engagement with the engaging plate, and the four second thermal insulation curtains are respectively arranged between the four support columns.

[0025] Through the above technical solution, by the locking installation of the set magnet bar and the locking plate, the second thermal insulation curtain can be easily positioned and connected with the magnet bar. At the same time, under the magnetic effect of the set magnet bar, the magnet bar can be easily adsorbed to the lower surface of the gantry body.

[0026] The above solution of the utility model includes at least the following beneficial effects:

[0027] 1. The utility model drives the threaded rod to rotate through the provided driving motor, so that the threaded rod drives the sliding block and the connecting column to move, so that the connecting column drives one end of the first thermal insulation curtain to move. Since the other end of the first thermal insulation curtain is fixedly connected to the winding column, the first thermal insulation curtain can be easily spread on the upper surface of the gantry body, and finally the thermal insulation curtain is laid on the top of the gantry body. At the same time, the motor drives the threaded rod to move in the reverse direction to retract the first thermal insulation curtain, and the winding handle provided drives the second linkage column and the linkage belt and the first linkage column to rotate, so that the first linkage column drives the winding column to reel in the excess first thermal insulation curtain, so that the first thermal insulation curtain will not affect the welding work.

[0028] 2. The utility model can facilitate the positioning and connection of the second thermal insulation curtain and the magnet bar by the locking installation of the set locking plate and the magnet bar. At the same time, under the magnetic effect of the set magnet bar, the magnet bar can be easily adsorbed to the lower surface of the gantry body, and finally the second thermal insulation curtain can be easily installed and disassembled. In conjunction with the set top insulation device and the ground, an insulation space can be formed, so that the normal welding temperature can be determined. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0030] Figure 2 This utility model Figure 1 Internal schematic diagram of

[0031] Figure 3 It is a schematic diagram of the main components of the gantry of the utility model;

[0032] Figure 4 It is a schematic diagram of the side heat preservation device of the utility model.

[0033] Description of reference numerals:

[0034] 1. Gantry body; 2. Support column; 3. Sliding groove; 4. Top insulation device; 401. Winding column; 402. First insulation curtain; 403. Connecting column; 404. Sliding block; 405. Threaded rod; 406. Drive motor; 407. First linkage column; 408. Linkage belt; 409. Second linkage column; 410. Winding handle; 5. Support seat; 6. Connecting strap; 7. Welding rod rack; 8. Slide rail; 9. Welding gun; 10. Side insulation device; 1001. Magnet bar; 1002. Clamping plate; 1003. Second insulation curtain; 11. Sliding rod. DETAILED DESCRIPTION

[0035] The following describes exemplary embodiments of the present invention in more detail with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0036] like Figures 1 to 4 As shown, an embodiment of the present invention provides a new material welding ship workstation device, including: a gantry body 1; a support column 2, fixedly connected to the lower surface of the gantry body 1, to support the gantry body 1; a sliding groove 3, opened on the upper surface of the gantry body 1, to realize sliding support of the top insulation device 4; the top insulation device 4 is arranged above the gantry body 1, and is used to insulate the top of the gantry body 1; the side insulation device 10, arranged on the four sides of the gantry body 1, to insulate the four sides of the gantry body 1.

[0037] like Figures 1 to 4As shown, the top insulation device 4 includes a sliding block 404, which is arranged inside the sliding groove 3, and a threaded rod 405 is installed on the center thread of one sliding block 404, and one end of the threaded rod 405 is fixedly connected to the output end of the driving motor 406, and a connecting column 403 is fixedly connected between the two sliding blocks 404, and the outer ring surface of the connecting column 403 is fixedly connected to one end of the first thermal insulation curtain 402, and the other end of the first thermal insulation curtain 402 is fixedly connected to the winding column 401, and one end of the winding column 401 is fixedly connected to the first linkage column 407, and a second linkage column 409 is arranged below the first linkage column 407, and a linkage belt 408 is transmission-connected between the first linkage column 407 and the second linkage column 409, and one end of the second linkage column 409 is fixedly connected to the winding handle 410. Sliding block 404 is slidably mounted on gantry body 1. Support bases 5 are fixedly mounted at the four corners of the upper surface of gantry body 1. Slide rails 8 are fixedly mounted on the lower surface of gantry body 1. A welding gun 9 is mounted inside slide rails 8. Connecting straps 6 are fixedly connected to the lower surface of gantry body 1, and welding rod rack 7 is mounted on connecting straps 6. The welding gun 9 is hoisted onto gantry body 1 via a gravity balance device. Gantry body 1 is equipped with slide rails 8 to facilitate the movement of welding gun 9. The welding rod rack 7 is hung upside down on the connecting straps 6 of gantry body 1, thereby ensuring the cleanliness of welding rod rack 7. Threaded rod 405 is rotatably mounted on support base 5, and one end of threaded rod 405 passes through support base 5. Drive motor 406 is fixedly mounted on the surface of support base 5. The winding post 401 is rotatably mounted on the support base 5. One end of the winding post 401 extends through the support base 5. The first linkage post 407 is rotatably mounted on the surface of the support base 5. The other end of the second linkage post 409 is rotatably mounted on the support base 2. A sliding rod 11 is slidably mounted in the center of another sliding block 404. The sliding rod 11 is fixedly mounted on the support base 5. The winding post 401, the threaded rod 405, and the sliding rod 11 are all radially distributed.

[0038] When the welding work needs to be insulated, the threaded rod 405 is first driven to rotate by the provided driving motor 406, so that the threaded rod 405 drives the sliding block 404 and the connecting column 403 to move, so that the connecting column 403 drives one end of the first thermal insulation curtain 402 to move. Since the other end of the first thermal insulation curtain 402 is fixedly connected to the winding column 401, it is convenient for the first thermal insulation curtain 402 to cover the upper surface of the gantry body 1, and finally achieve the effect of laying the thermal insulation curtain above the gantry body 1. At the same time, the motor drives the threaded rod 405 to move in the reverse direction, so that the first thermal insulation curtain 402 can be retracted, and the winding handle 410 provided drives the second linkage column 409 and the linkage belt 408 and the first linkage column 407 to rotate, so that the first linkage column 407 drives the winding column 401 to reel in the excess first thermal insulation curtain 402, so that the first thermal insulation curtain 402 will not affect the welding work.

[0039] like Figures 1 to 4 As shown, the side insulation device 10 includes magnet strips 1001, which are evenly distributed on the lower surface of the gantry body 1. A snap-fit ​​plate 1002 is provided on the outer side of the magnet strips 1001, and a second insulation curtain 1003 is fixedly connected to the lower surface of the snap-fit ​​plate 1002. The magnet strips 1001 and the snap-fit ​​plate 1002 are snap-fitted together, and four second insulation curtains 1003 are respectively positioned between the four support columns 2. The snap-fitting arrangement of the magnet strips 1001 and the snap-fit ​​plate 1002 facilitates the positioning and connection of the second insulation curtains 1003 with the magnet strips 1001. Furthermore, the magnetic effect of the magnet strips 1001 facilitates the attraction of the magnet strips 1001 to the lower surface of the gantry body 1.

[0040] In the embodiment of the present utility model, by the locking installation of the set locking plate 1002 and the magnet bar 1001, the second thermal insulation curtain 1003 and the magnet bar 1001 can be positioned and connected, and at the same time, under the magnetic effect of the set magnet bar 1001, the magnet bar 1001 can be easily adsorbed to the lower surface of the gantry body 1, and finally the second thermal insulation curtain 1003 can be easily installed and disassembled. In conjunction with the set top insulation device 4 and the ground, an insulation space can be formed, so that the normal welding temperature can be determined.

[0041] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A new material welding ship workstation device, characterized in that: include: Gantry main body (1); A support column (2) is fixedly connected to the lower surface of the gantry main body (1) to support the gantry main body (1); A sliding groove (3) is provided on the upper surface of the gantry body (1) to provide sliding support for the top heat-insulating device (4); A top heat-insulating device (4) is provided above the gantry main body (1) and is used to heat the top of the gantry main body (1); The side heat-insulating devices (10) are arranged on the four sides of the gantry main body (1) and are used to insulate the four sides of the gantry main body (1).

2. A new material welding ship workstation device according to claim 1, characterized in that: The top heat-insulating device (4) comprises a sliding block (404), wherein the sliding block (404) is arranged inside the sliding groove (3), a threaded rod (405) is installed on the central thread of one of the sliding blocks (404), one end of the threaded rod (405) is fixedly connected to the output end of the driving motor (406), a connecting column (403) is fixedly connected between the two sliding blocks (404), an outer ring surface of the connecting column (403) is fixedly connected to one end of the first heat-insulating curtain (402), the other end of the first heat-insulating curtain (402) is fixedly connected to the winding column (401), one end of the winding column (401) is fixedly connected to the first linkage column (407), a second linkage column (409) is arranged below the first linkage column (407), a linkage belt (408) is transmission-connected between the first linkage column (407) and the second linkage column (409), and one end of the second linkage column (409) is fixedly connected to the winding handle (410).

3. A new material welding ship workstation device according to claim 2, characterized in that: The sliding block (404) is slidably mounted on the gantry main body (1); support seats (5) are fixedly mounted on the four corners of the upper surface of the gantry main body (1); a slide rail (8) is fixedly mounted on the lower surface of the gantry main body (1); a welding gun (9) is provided inside the slide rail (8); a connecting strap (6) is fixedly connected to the lower surface of the gantry main body (1); and a welding rod rack (7) is provided on the connecting strap (6).

4. A new material welding ship workstation device according to claim 2, characterized in that: The threaded rod (405) is rotatably mounted on the support seat (5), and one end of the threaded rod (405) passes through the support seat (5). The drive motor (406) is fixedly mounted on the surface of the support seat (5).

5. A new material welding ship workstation device according to claim 2, characterized in that: The winding column (401) is rotatably mounted on the support seat (5), one end of the winding column (401) passes through the support seat (5), the first linkage column (407) is rotatably mounted on the surface of the support seat (5), and the other end of the second linkage column (409) is rotatably mounted on the support column (2).

6. A new material welding ship workstation device according to claim 2, characterized in that: A sliding rod (11) is slidably mounted at the center of the other sliding block (404), the sliding rod (11) is fixedly mounted to the support seat (5), and the winding column (401), the threaded rod (405) and the sliding rod (11) are all radially distributed.

7. A new material welding ship workstation device according to claim 2, characterized in that: The side heat-insulating device (10) comprises a magnet bar (1001), the lower surface of the gantry main body (1) is provided with uniformly distributed magnet bars (1001), a clamping plate (1002) is provided on the outer side of the magnet bar (1001), and the lower surface of the clamping plate (1002) is fixedly connected to a second heat-insulating curtain (1003).

8. A new material welding ship workstation device according to claim 7, characterized in that: The magnet strip (1001) is mounted by snap-fitting with the snap-fitting plate (1002), and the four second thermal insulation curtains (1003) are respectively arranged between the four support columns (2).