Jig and welding equipment

Abstract

The utility model discloses a jig and welding equipment, the jig is used for fixing a to-be-welded product, the to-be-welded product comprises a first to-be-welded part and a second to-be-welded part placed on the first to-be-welded part, the jig comprises a supporting seat, a first positioning part, a second positioning part, a first clamping part, a second clamping part and a second clamping part, the first positioning part is used for positioning the first to-be-welded part, and the second positioning part is used for clamping the second to-be-welded part; and the cover plate is buckled on the supporting base and presses the second to-be-welded part to the first to-be-welded part, and a second positioning part is arranged at the end, pressing the second to-be-welded part, of the cover plate and used for positioning the second to-be-welded part. According to the jig provided by the utility model, the first to-be-welded part is positioned through the first positioning part on the supporting seat, the second to-be-welded part is positioned through the second positioning part on the cover plate, and the cover plate is buckled on the supporting seat, so that the second to-be-welded part is stably pressed on the first to-be-welded part; the relative position movement of the first welding piece and the second welding piece in the welding process is avoided, and the welding stability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a jig and welding equipment. Background Art

[0002] During the selective wave soldering process for assembling a motor and PCBA, the motor and PCBA are sometimes soldered first and then secured. During the soldering process, the PCBA can become detached or shifted from the motor due to gravity or scratches, causing product damage or requiring rework or repair.

[0003] In summary, how to improve the position stability between two parts to be welded during the welding process is an urgent problem to be solved by those skilled in the art. Utility Model Content

[0004] In view of this, the first object of the present invention is to provide a jig, which aims to improve the position stability between two parts to be welded during the welding process.

[0005] The second purpose of the present invention is to provide a welding device.

[0006] In order to achieve the above first purpose, the present invention provides the following solutions:

[0007] A jig for fixing a product to be welded, wherein the product to be welded includes a first part to be welded and a second part to be welded placed on the first part to be welded, and the jig includes:

[0008] A support seat, wherein the support seat is provided with a first positioning portion for positioning the first workpiece to be welded;

[0009] A cover plate is buckled on the support seat and presses the second part to be welded to the first part to be welded. One end of the cover plate pressing the second part to be welded is provided with a second positioning portion, and the second positioning portion is used to position the second part to be welded.

[0010] In a specific embodiment, the fixture further comprises a welding base;

[0011] One end of the cover plate facing away from the support seat is mounted on the welding base.

[0012] In another specific embodiment, a receiving groove adapted to the cover plate is provided on the welding base.

[0013] In another specific embodiment, one of the circumferential side wall of the cover plate and the groove wall of the accommodating groove is provided with a first fool-proof notch, and the other is provided with a first fool-proof protrusion adapted to the first fool-proof notch;

[0014] And / or, one of the circumferential side wall of the cover plate and the groove wall of the accommodating groove is provided with a second fool-proof notch, and the other is provided with a second fool-proof protrusion adapted to the second fool-proof notch.

[0015] In another specific embodiment, the number of the accommodating grooves is at least one, and when the number of the accommodating grooves is greater than or equal to two, the accommodating grooves are arranged at intervals on the welding base.

[0016] In another specific embodiment, the second positioning portion includes a limiting groove provided on the cover plate, and the limiting groove is used to limit the second part to be welded.

[0017] In another specific embodiment, the support base comprises:

[0018] Support frame;

[0019] A support plate is installed on the support frame, the first positioning portion includes a positioning groove opened on the support plate, the positioning groove is used to position the first part to be welded, and clamping parts are respectively installed on both sides of the support plate, and the clamping parts are used to clamp the cover plate.

[0020] In another specific embodiment, the fixed end of the clamping member is fixed to the support plate, and the clamping end extends in a direction away from the support plate;

[0021] The cover plate is provided with snap-fitting holes, the number of which is equal to the number of the snap-fitting parts and is arranged in a one-to-one correspondence, and the snap-fitting holes are used to snap-fit ​​the snap-fitting ends of the snap-fitting parts.

[0022] In another specific embodiment, a positioning hole for positioning and plugging with the first part to be welded is provided in the positioning groove.

[0023] The various embodiments of the present invention can be arbitrarily combined as needed. The embodiments obtained after these combinations are also within the scope of the present invention and are part of the specific implementation methods of the present invention.

[0024] The jig provided by the utility model positions the first part to be welded by the first positioning part on the support seat, positions the second part to be welded by the second positioning part on the cover plate, and the cover plate is buckled onto the support seat to achieve the second part to be welded being stably pressed onto the first part to be welded, thereby avoiding the relative position movement of the first welding part and the second welding part during the welding process and improving the welding stability.

[0025] In order to achieve the above second purpose, the present invention provides the following solutions:

[0026] A welding device comprising a welding apparatus and a jig as described above;

[0027] The welding device is used for welding the product to be welded loaded on the jig.

[0028] Since the welding equipment provided by the present invention includes any one of the jigs described above, the beneficial effects of the jig are also included in the welding equipment disclosed in the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without expending any novel work.

[0030] Figure 1 This is a schematic diagram of the top structure of the support base when the clamping member provided by the utility model is in the unfolded state;

[0031] Figure 2 This is a left-side structural schematic diagram of the support base when the clamping member provided by the present invention is stored above the support plate;

[0032] Figure 3 This is a bottom view structural diagram of the cover provided by the utility model;

[0033] Figure 4 This is a schematic diagram of the top structure of the welding base provided by the utility model.

[0034] in, Figures 1-4 middle:

[0035] Support seat 101, first positioning part 101a, positioning hole 101b, through hole 101c, support frame 101-1, support plate 101-2, clamping part 101-3, cover plate 102, second positioning part 102a, first anti-mistake notch 102b, clamping hole 102c, welding base 103, accommodating groove 103a, first anti-mistake protrusion 103b. DETAILED DESCRIPTION

[0036] The following is a combination of the appended examples of the present invention Figures 1-4 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventing novel work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0038] Combine Figures 1-4 As shown, the utility model provides a jig for fixing the product to be welded to prevent the product to be welded from moving during the welding process, thereby improving the welding quality.

[0039] Specifically, the product to be welded includes a first part to be welded and a second part to be welded placed on the first part to be welded.

[0040] The fixture includes a support base 101 and a cover plate 102, wherein Figure 1 As shown, the support base 101 is provided with a first positioning portion 101a, which is used to position the first workpiece to be welded. It is understood that the shape and structure of the first positioning portion 101a are not limited, as long as the shape and structure can achieve positioning of the first workpiece to be welded and prevent the first workpiece from moving during the welding process, it falls within the scope of protection of the present invention.

[0041] The cover plate 102 is buckled onto the support base 101 and presses the second part to be welded onto the first part to be welded. Specifically, the second part to be welded can be placed on the first part to be welded first, and then the cover plate 102 is pressed onto the second part to be welded and connected to the support base 101 to press the second part to be welded onto the first part to be welded.

[0042] The cover plate 102 is provided with a second positioning portion 102a at one end thereof where the second piece to be welded is pressed. Figure 3 As shown, the second positioning portion 102a is used to position the second workpiece to be welded. The second positioning portion 102a prevents the second workpiece to be welded from moving during the welding process.

[0043] For example, if the first component to be welded is a motor and the second component to be welded is a PCBA, when using the jig, the motor is placed on support base 101 and positioned using first positioning portion 101a. Next, the PCBA is placed on the motor, and cover plate 102 is placed on the PCBA, positioning the PCBA using second positioning portion 102a. Finally, cover plate 102 is locked to support base 101. The combination of cover plate 102 and support base 101 ensures the relative position of the motor and PCBA is fixed, preventing movement during welding and improving welding stability. Furthermore, the provision of cover plate 102 effectively protects the components on the second component to be welded, preventing them from being burned by high temperatures or tinning.

[0044] In one embodiment of the present invention, the fixture further includes a welding base 103, such as Figure 4As shown, one end of the cover plate 102 facing away from the support base 101 is mounted on the welding base 103. The arrangement of the welding base 103 provides a mounting base for the cover plate 102 and the support base 101.

[0045] In this embodiment, when the jig is used, the product to be welded is first placed on the support base 101; then, the cover plate 102 is placed on the product to be welded; then, the cover plate 102 is locked to the support base 101 to form an integrated product structure; finally, the assembled integrated product structure is placed upside down on the welding base 103 to perform welding operations.

[0046] The provision of the welding base 103 further improves the stability of the product to be welded.

[0047] In one embodiment of the present invention, at least one accommodating groove 103a is provided on the welding base 103, wherein the accommodating groove 103a is adapted to the shape of the cover plate 102, so as to facilitate the positioning and installation of the cover plate 102 and the welding base 103, thereby improving the efficiency of installing the integrated product structure on the welding base 103.

[0048] In order to improve welding efficiency, an embodiment of the present invention discloses that the number of accommodating grooves 103a is greater than or equal to 2, and each accommodating groove 103a is arranged at intervals on the welding base 103. The number of accommodating grooves 103a can be equal to the number of integrated product structures, and are arranged one-to-one to achieve simultaneous welding of multiple products to be welded.

[0049] In order to facilitate the quick installation of the cover plate 102 and the welding base 103, the circumferential side wall of the cover plate 102 is provided with a first foolproof notch 102b, and the groove wall of the receiving groove 103a is provided with a first foolproof protrusion 103b, wherein the first foolproof protrusion 103b is adapted to the first foolproof notch 102b, so that the cover plate 102 can be stably limited in the receiving groove 103a. Figure 3 As shown, taking the cover plate 102 as a square plate and the receiving groove 103a as a square groove as an example, the number of the first foolproof protrusions 103b is four, respectively set at the four corners of the cover plate 102. Correspondingly, the number of the first foolproof protrusions 103b is also four, respectively set at the four corners of the receiving groove 103a, and the first foolproof protrusions 103b are arranged in a one-to-one correspondence with the first foolproof notches 102b. It can be understood that the sizes of the first foolproof protrusions 103b at different positions are different, and correspondingly, the sizes of the first foolproof notches at different positions are different, so as to avoid the problem of incorrect installation of the cover plate 102, so that the cover plate 102 can only be rotated into the receiving groove 103a in one direction, and cannot be rotated in other directions.

[0050] It should be noted that the above-mentioned disclosure of the first anti-foolproof notch 102b on the cover plate 102 and the first anti-foolproof protrusion 103b in the accommodating groove 103a is only a specific embodiment of the present invention. In actual applications, the first anti-foolproof notch 102b can also be provided on the groove wall of the accommodating groove 103a, and the first anti-foolproof protrusion 103b can be provided on the circumferential side wall of the cover plate 102, etc.

[0051] It should also be noted that the following can be simultaneously or separately provided: a second fool-proof notch can be provided on the circumferential side wall of the cover plate 102 or the wall of the receiving groove 103a, and a second fool-proof protrusion that matches the second fool-proof notch can be provided on the other. In other words, the second fool-proof notch can be provided on the circumferential side wall of the cover plate 102, and the second fool-proof protrusion that matches the second fool-proof notch can be provided on the wall of the receiving groove 103a; or the second fool-proof notch can be provided on the wall of the receiving groove 103a, and the second fool-proof protrusion that matches the second fool-proof notch can be provided on the circumferential side wall of the cover plate 102.

[0052] Specifically, the second foolproof protrusion can be the same as or different from the first foolproof protrusion 103b; correspondingly, the second foolproof notch can be the same as or different from the first foolproof notch 102b. For example, if the first foolproof protrusion 103b is a square protrusion and the first foolproof notch 102b is a square notch, the second foolproof protrusion can be a square protrusion or an arc-shaped protrusion, etc., and correspondingly, the second foolproof notch can be a square notch or an arc-shaped notch, etc.

[0053] In one embodiment of the present invention, the second positioning portion 102a includes a limiting groove formed on the cover plate 102 for limiting the position of the second part to be welded. Specifically, the shape of the limiting groove matches the shape of the second part to be welded, so as to facilitate the positioning of the second part to be welded.

[0054] It should be noted that the positioning of the second part to be welded is not limited to being achieved through the limiting groove. The second positioning portion 102a can also be provided with multiple positioning blocks installed on the cover plate 102, and the multiple positioning blocks are respectively used to position various positions of the circumferential side wall of the second part to be welded.

[0055] In one embodiment of the present invention, Figure 2 As shown, the support base 101 includes a support frame 101-1 and a support plate 101-2, wherein the support plate 101-2 is installed on the support frame 101-1, that is, the support frame 101-1 is used to support the support plate 101-2 to elevate the support plate 101-2.

[0056] The first positioning portion 101a comprises a positioning slot formed on the support plate 101-2. The positioning slot is used to position the first component to be welded. Specifically, the positioning slot matches the shape of the first component to be welded to achieve proper positioning. If the first component to be welded is a motor, a through hole 101c is defined within the positioning slot to allow the motor shaft to pass through. Because the support frame 101-1 elevates the support plate 101-2, the motor is elevated, ensuring that the motor shaft is free of stress and preventing collapse.

[0057] Attached to both sides of the support plate 101-2 are snap-fit ​​components 101-3, which are used to snap-fit ​​the cover plate 102, thereby achieving quick snap-fitting of the cover plate 102. Specifically, the snap-fit ​​components 101-3 can be snap buckles, etc., and correspondingly, the cover plate 102 is provided with snap-fit ​​holes 102c, etc., which snap-fit ​​to the snap connectors.

[0058] It should be noted that setting the clamping member 101-3 as a buckle is only a specific embodiment of the present invention. In actual applications, it can also be set to other clamping methods, for example, the clamping member 101-3 is a hook, and the hook is set to hook the edge of the cover 102.

[0059] In one embodiment of the present invention, the fixed end of the clamping member 101-3 is fixed on the support plate 101-2, and the clamping end extends in a direction away from the support plate 101-2. Specifically, the fixed end of the clamping member 101-3 is detachably mounted on the edge of the support plate 101-2 by fasteners such as bolts. In order to prevent the bolts and other fasteners from being loosened due to long-term stress and high temperature of the fixture, thread glue or the like can be injected at the connection between the bolts and other fasteners and the cover plate 102.

[0060] The clamping end of the clamping member 101 - 3 is hinged to the fixed end of the clamping member 101 - 3 , that is, the clamping end of the clamping member 101 - 3 can be bent to facilitate clamping or unlocking with the cover plate 102 .

[0061] The cover plate 102 is provided with engaging holes 102c. The number of the engaging holes 102c is equal to the number of the engaging members 101-3 and they are arranged in a one-to-one correspondence. The engaging holes 102c are used to engage the engaging ends of the engaging members 101-3.

[0062] Specifically, the clamping end of the clamping member 101 - 3 may be set as a clamping ring, and a clamping protrusion for clamping the clamping ring may be set in the clamping hole 102 c.

[0063] In one embodiment of the present invention, Figure 1 As shown, a positioning hole 101b is provided in the positioning groove, and the positioning groove realizes the rough positioning of the first workpiece to be welded, while the positioning hole 101b realizes the precise positioning of the first workpiece to be welded by positioning and plugging with the first workpiece to be welded.

[0064] The utility model also provides a welding device, comprising a welding apparatus and a jig as in any one of the above embodiments.

[0065] The soldering device is used to solder the products to be soldered loaded on the soldering fixture. Specifically, the soldering device may be a selective wave soldering device.

[0066] Since the welding equipment provided by the present invention includes the jig in any one of the above embodiments, the beneficial effects of the jig are also included in the welding equipment disclosed in the present invention.

[0067] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0068] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fixture, characterized in that: Used to fix the product to be welded, the product to be welded includes a first part to be welded and a second part to be welded placed on the first part to be welded, and the fixture includes: A support seat (101), wherein the support seat (101) is provided with a first positioning portion (101a) for positioning a first part to be welded; A cover plate (102) is buckled onto the support seat (101) and presses the second part to be welded to the first part to be welded. One end of the cover plate (102) pressing the second part to be welded is provided with a second positioning portion (102a), and the second positioning portion (102a) is used to position the second part to be welded.

2. The fixture according to claim 1, characterized in that: Also included is a welding base (103); One end of the cover plate (102) facing away from the support seat (101) is mounted on the welding base (103).

3. The fixture according to claim 2, characterized in that: The welding base (103) is provided with a receiving groove (103a) adapted to the cover plate (102).

4. The fixture according to claim 3, characterized in that: A first fool-proof notch (102b) is provided on one of the circumferential side wall of the cover plate (102) and the groove wall of the accommodating groove (103a), and a first fool-proof protrusion (103b) adapted to the first fool-proof notch (102b) is provided on the other. And / or, one of the circumferential side wall of the cover plate (102) and the groove wall of the accommodating groove (103a) is provided with a second fool-proof notch, and the other is provided with a second fool-proof protrusion adapted to the second fool-proof notch.

5. The fixture according to claim 3, characterized in that: The number of the accommodating grooves (103a) is at least one, and when the number of the accommodating grooves (103a) is greater than or equal to two, the accommodating grooves (103a) are arranged at intervals on the welding base (103).

6. The fixture according to claim 1, characterized in that: The second positioning portion (102a) comprises a limiting groove provided on the cover plate (102), and the limiting groove is used for limiting the second part to be welded.

7. The fixture according to any one of claims 1 to 6, characterized in that: The support base (101) comprises: Support frame (101-1); A support plate (101-2) is mounted on the support frame (101-1), the first positioning portion (101a) comprises a positioning groove provided on the support plate (101-2), the positioning groove being used for positioning the first part to be welded, and clamping members (101-3) are respectively mounted on both sides of the support plate (101-2), the clamping members (101-3) being used for clamping the cover plate (102).

8. The fixture according to claim 7, characterized in that: The fixed end of the clamping member (101-3) is fixed on the support plate (101-2), and the clamping end extends in a direction away from the support plate (101-2); The cover plate (102) is provided with snap-fit ​​holes (102c), the number of the snap-fit ​​holes (102c) is equal to the number of the snap-fit ​​parts (101-3), and they are arranged in a one-to-one correspondence. The snap-fit ​​holes (102c) are used to snap-fit ​​the snap-fit ​​ends of the snap-fit ​​parts (101-3).

9. The fixture according to claim 7, characterized in that: A positioning hole (101b) for positioning and plugging with the first part to be welded is provided in the positioning groove.

10. A welding device, characterized in that: comprising a welding device and a jig as claimed in any one of claims 1 to 9; The welding device is used for welding the product to be welded loaded on the jig.

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