Welding and positioning device for main reinforcement of reinforcement cage

Abstract

The utility model discloses a steel reinforcement cage main reinforcement welding positioning device, which relates to the technical field of building construction equipment, and comprises at least two supporting mechanisms and limiting mechanisms respectively connected with each supporting mechanism, the supporting mechanism is provided with a first supporting plate and a second supporting plate which are vertically arranged and stacked up and down, the side, away from the second supporting plate, of the first supporting plate is provided with an outer arc face, the side, close to the first supporting plate, of the second supporting plate is provided with an inner arc face, and the outer arc face and the inner arc face are coaxial. At least one first clamping groove and at least one second clamping groove are formed in the circumferential direction of the first clamping groove and the circumferential direction of the second clamping groove. In the using process, the main reinforcements are clamped through the first clamping grooves and the second clamping grooves which correspond to each other in position, so that the main reinforcements are annularly arranged, each main reinforcement is supported and limited, and the main reinforcements are prevented from shaking or shifting in the welding process of the reinforcement cage.

Description

Technical Field

[0001] The present application relates to the technical field of construction equipment, and in particular to a welding positioning device for main reinforcement bars of a steel cage. Background Art

[0002] In practice, most foundation treatments utilize a group-based reinforcement model, with cast-in-place piles being the most common type. A cast-in-place pile is a bored hole, then filled with concrete or reinforced concrete. The reinforced cage serves as the primary support structure for the pile, enhancing its strength and compressive resistance. Densely distributed within the pile, the cage restrains the concrete, enhancing the pile's overall strength and stability. This significantly increases the pile's bearing capacity, enabling it to withstand greater compressive and tensile forces.

[0003] However, the cast-in-place pile reinforcement cage is a cylindrical structure, with multiple main bars arranged in a circular pattern around the cage's sidewalls. The axial direction of each main bar is parallel to the cage's axis. If each main bar is not positioned properly during cage welding, some of the main bars may wobble or shift, causing the welded cage structure to deform and even fail due to significant deformation. Therefore, this application proposes a reinforcement cage main bar welding positioning device that can support and position each main bar distributed along the cylindrical sidewalls, preventing deformation of the cage caused by main bar wobble or shifting during welding. Utility Model Content

[0004] The main purpose of this application is to provide a steel cage main reinforcement welding positioning device, which aims to solve the technical problem that deformation is easily generated when the steel cage is welded without limiting the main reinforcement.

[0005] To achieve the above objectives, this application provides the following technical solutions:

[0006] A reinforcement cage main reinforcement welding positioning device, comprising:

[0007] At least two support mechanisms, each of which is provided with a first support plate and a second support plate arranged upright and stacked up and down, an outer arc surface being provided on a side of the first support plate away from the second support plate, and an inner arc surface being provided on a side of the second support plate close to the first support plate, the outer arc surface and the inner arc surface being coaxial, and at least one first clamping groove and at least one second clamping groove being arranged along their respective circumferential directions, the first clamping groove and the second clamping groove being both used for clamping the main reinforcement;

[0008] The limiting mechanism is provided with at least one connecting rod, and each connecting rod is respectively connected to each second support plate to limit the position of each support mechanism.

[0009] As a further improvement of the present application, a first connecting ear is provided at each end of the circumference of the outer arc surface of the first support plate, and a second connecting ear is provided at each end of the circumference of the inner arc surface of the second support plate, and each first connecting ear is connected to each second connecting ear so that the outer arc surface and the inner arc surface are connected.

[0010] As a further improvement of the present application, the connecting rod vertically passes through each second support plate, and a socket is provided on both sides of each second support plate. Each socket is movably connected to a pin to limit the position of each second support plate.

[0011] As a further improvement of the present application, the cross-section of the connecting rod in the length direction is non-circular, and each support plate is provided with at least one through hole that is interference-fitted with the cross-section of the connecting rod in the length direction.

[0012] As a further improvement of the present application, the second support plate is vertically connected to a bottom plate on a side away from the first support plate, and at least one stiffening plate is provided between the second support plate and the bottom plate.

[0013] The technical solution provided by this application may have the following beneficial effects:

[0014] During use of the present application, each connecting rod is first connected vertically to each second support plate respectively, and then half of the main bars of the steel cage are arranged in each second slot corresponding to the position, and each first support plate is connected to each second support plate again, and finally the other half of the main bars of the steel cage are arranged in the first slot corresponding to each position, so that the main bars are arranged in a circular manner, and each main bar is supported and limited to prevent the main bars from shaking or shifting during the welding process of the steel cage, which causes deformation of the final welded steel cage. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a three-dimensional structural diagram of a welding positioning device for main reinforcement of a steel cage;

[0017] Figure 2 This is a three-dimensional structural diagram of the support mechanism of a reinforcement cage main reinforcement welding positioning device;

[0018] Figure 3 This is a schematic diagram of the limiting mechanism of the support mechanism of a reinforcement cage main reinforcement welding positioning device;

[0019] Figure 4 This is a diagram of the use status of a welding positioning device for the main reinforcement of a steel cage;

[0020] Reference numerals:

[0021] 1. First support plate; 11. Outer arc surface; 12. First slot; 13. First connecting ear; 2. Second support plate; 21. Inner arc surface; 22. Second slot; 23. Second connecting ear; 24. Through hole; 3. Connecting rod; 31. Insertion hole; 32. Pin; 4. Bottom plate; 5. Stiffening plate. DETAILED DESCRIPTION

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0024] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0025] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0026] In this application, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0027] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

[0028] The above description is merely an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

[0029] Figure 1 An embodiment of the present invention is shown, referring to Figure 1 In this embodiment, the main reinforcement welding positioning device of the steel cage includes: at least two supporting mechanisms, and a limiting mechanism respectively connected to each supporting mechanism.

[0030] Among them, see Figure 1The support mechanism includes a first support plate 1 and a second support plate 2 that are arranged upright and stacked up and down. The first support plate 1 is provided with an outer arc surface 11 on the side away from the second support plate 2, and the second support plate 2 is provided with an inner arc surface 21 on the side close to the first support plate 1. The outer arc surface 11 and the inner arc surface 21 are coaxial, and at least one first clamping groove 12 and at least one second clamping groove 22 are arranged along their respective circumferential directions; the limiting mechanism includes at least one connecting rod 3, each connecting rod 3 is connected to each second support plate 2. When welding the steel cage, first, each connecting rod 3 is vertically connected to each second support plate 2, then half of the main bars of the steel cage are arranged in each second clamping groove 22 at the corresponding position, then each first support plate 1 is connected to each second support plate 2, and finally, the other half of the main bars of the steel cage are arranged in each first clamping groove 12 at the corresponding position, so that each main bar is arranged in a circular manner, and each main bar is supported and limited to prevent the main bars from shaking or shifting during the welding process of the steel cage, resulting in deformation of the final welded steel cage.

[0031] Further, see Figure 2 The first support plate 1 is located at both ends of the outer arc surface 11 in the circumferential direction, and a first connecting ear 13 is provided at each end of the second support plate 2 is located at the inner arc surface 21 in the circumferential direction. Each first connecting ear 13 is connected to each second connecting ear 23 by a bolt, so that the outer arc surface 11 and the inner arc surface 21 are butt-jointed together.

[0032] Optionally, after the outer arc surface 11 and the inner arc surface 21 are connected, the distance from the center of each first slot 12 or each second slot 22 to the axis of the outer arc surface 11 or the inner arc surface 21 is consistent, so that each main rib is combined to form a standard cylindrical structure.

[0033] Optionally, the first support plate 1 is a crescent-shaped structure to reduce the weight of the first support plate 1 .

[0034] For example, (1) when welding a φ1000 steel cage, the radius of the outer arc surface 11 is set to 550 mm, the radius of the inner arc surface 21 is 450 mm, and the distance from the center of each first slot 12 to the axis of the outer arc surface 11, as well as the distance from the center of each second slot 22 to the axis of the inner arc surface 21, are both 500 mm; (2) when welding a φ1200 steel cage, the radius of the outer arc surface 11 is set to 650 mm, the radius of the inner arc surface 21 is 550 mm; the distance from the center of each first slot 12 to the axis of the outer arc surface 11, as well as the distance from the center of each second slot 22 to the axis of the inner arc surface 21, are both 600 mm;

[0035] Further, see Figure 3 The connecting rod 3 vertically passes through each second support plate 2, and a socket 31 is set on both sides of the connecting rod 3 on each second support plate 2. Each socket 31 is movably connected to a pin 32 to limit each second support plate 2.

[0036] Further, see Figure 3 The cross-section of the connecting rod 3 in the length direction is non-circular, and each support plate is provided with at least one through hole 24 that is interference fit with the cross-section of the connecting rod 3 in the length direction to prevent the second support plate 2 from rotating or deflecting around the length direction of the connecting rod 3, resulting in the position mismatch of the first card slot 12 or the second card slot 22.

[0037] Optionally, two connecting rods 3 are provided, which are respectively located on both sides of the axial direction of the inner arc surface 21, and a through hole 24 is provided on each side of the axial direction of the inner arc surface 21 of the second support plate 2. The two connecting rods 3 are arranged in parallel and respectively pass through each second support plate 2. A pin 32 is provided in each socket 31 so that each inner arc surface 21 is coaxial and the position of each second slot 22 of each second support plate 2 corresponds.

[0038] For example, the connecting rod 3 is a square tube with a wall thickness of 3mm and a length and width of 50mm×50mm. The thickness of the second support plate 2 is 20mm, and the length and width of the through hole 24 are 52mm×52mm. The connecting rod 3 is provided with two sockets 31 with a diameter of 12mm corresponding to each second support plate 2. The distance between the two sockets 31 is 32mm, and the pin 32 is a bolt with a specification of M10×1.5 (pitch of 1.5mm, bolt diameter of 10mm).

[0039] Further, see Figure 4 The support mechanism also includes a base plate 4 and a stiffening plate 5. The second support plate 2 is vertically connected to a base plate 4 on the side away from the first support plate 1. At least one stiffening plate 5 is provided between the first support plate 1 and the base plate 4 to make the first support plate 1 upright.

[0040] Optionally, two stiffening plates 5 are respectively provided at two included angles between the second support plate 2 and the bottom plate 4, so that the second support plate 2 can stand more stably on the ground.

[0041] In this embodiment, the best embodiment is to set up three supporting mechanisms and two connecting rods 3. Before welding the steel cage, first, the two connecting rods 3 are vertically passed through the three second support plates 2, and each socket 31 is installed with a pin 32 to limit the position of the three second support plates 2, so that the second slots 22 of the three second support plates 2 correspond to each other. Secondly, half of the main bars are respectively inserted into each second slot 22 at the corresponding position. Thirdly, the three first support plates 1 are respectively connected to the three second support plates 2 and fixed by bolts. Finally, the other half of the main bars are respectively inserted into each first slot 12 at the corresponding position. In this way, the main bars are arranged in a circular manner, and each main bar is supported and limited, preventing the main bars from shaking or shifting during the welding process of the steel cage, which may cause deformation of the final welded steel cage.

[0042] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not intended to limit the present application. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the present application. The dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.

Claims

1. A reinforcement cage main reinforcement welding positioning device, characterized in that: include: At least two support mechanisms, each of which is provided with a first support plate and a second support plate arranged upright and stacked up and down, an outer arc surface being provided on a side of the first support plate away from the second support plate, and an inner arc surface being provided on a side of the second support plate close to the first support plate, the outer arc surface and the inner arc surface being coaxial, and at least one first clamping groove and at least one second clamping groove being arranged along their respective circumferential directions, the first clamping groove and the second clamping groove being both used for clamping the main reinforcement; The limiting mechanism is provided with at least one connecting rod, and each connecting rod is respectively connected to each second support plate to limit the position of each support mechanism.

2. The reinforcement cage main reinforcement welding positioning device according to claim 1 is characterized in that: The first support plate is provided with a first connecting ear at each end of the outer arc surface in the circumferential direction, and the second support plate is provided with a second connecting ear at each end of the inner arc surface in the circumferential direction. Each first connecting ear is connected to each second connecting ear so that the first support plate stands on the second support plate.

3. The reinforcement cage main reinforcement welding positioning device according to claim 2 is characterized in that: The connecting rod vertically passes through each second support plate. A socket is provided on both sides of each second support plate. Each socket is movably connected to a pin to limit the position of each second support plate.

4. The main reinforcement welding positioning device for a steel cage according to claim 3, characterized in that: The cross section of the connecting rod in the longitudinal direction is non-circular, and each support plate is provided with at least one through hole which is interference-fitted with the cross section of the connecting rod in the longitudinal direction.

5. The reinforcement cage main reinforcement welding positioning device according to claim 4 is characterized in that: The side of the second support plate away from the first support plate is vertically connected to a bottom plate, and at least one stiffening plate is provided between the second support plate and the bottom plate.

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