Machining device for valve nut

By designing a valve nut processing device installed on a lathe, using a cylinder and a guide block to drive the drill and tap for automated drilling and thread processing, the problem of low valve nut production efficiency was solved and efficient automated production was achieved.

CN223406433UActive Publication Date: 2025-10-03NINGBO FENGHUA METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422108508.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-10-03
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The production efficiency of valve nuts in the existing technology is low and it is difficult to meet the needs of mass production.

Method used

A valve nut processing device is designed and installed on a lathe. It uses a cylinder and a guide block to drive the drill and tap to perform automated drilling and thread processing. The discharge component and the jacking component are combined to realize the automatic placement and clamping of the nut. The processing process is precisely controlled by sensors.

Benefits of technology

It realizes the automated processing of valve nuts, improves production efficiency, saves labor, and meets the needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve nut machining device which is installed on a lathe, a spindle box and a sliding seat are arranged on the lathe, the valve nut machining device comprises a first air cylinder and a first guide block which are arranged on the front side and the rear side of the sliding seat, a sliding shaft is elastically matched with the first guide block in a sliding mode, a piston rod of the first air cylinder is connected with a drill bit, and a screw tap is connected with the sliding shaft. A discharging assembly used for placing a nut into the spindle box chuck is arranged in the middle of the top end of the spindle box, and a jacking assembly used for jacking the discharging assembly and the sliding shaft leftwards is arranged at the upper end of the lathe. The valve nut drilling machine has the advantages that a valve nut can be automatically placed on the chuck and clamped, drilling and thread machining are carried out on the valve nut in sequence, labor is saved, and efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve nuts, in particular to a processing device for valve nuts. Background Art

[0002] Gas valves are safety devices used in gas pipeline projects, used to shut off, connect, and regulate gas flow in pipelines. They offer excellent control characteristics and sealing performance. Nuts, a component of valves, are routinely produced in large quantities. After forging, the nuts are manually placed into the chuck of an automatic lathe, where they are drilled and then threaded. This results in low production efficiency and makes it difficult to meet the demands of mass production. Summary of the Invention

[0003] In view of this, the purpose of the present invention is to overcome the deficiencies in the prior art and provide a valve nut processing device.

[0004] The utility model provides a valve nut processing device, which is installed on a lathe 1, and is provided with a spindle box 2 and a slide 3 on the lathe 1, including a first cylinder 4 and a first guide block 6 arranged on the front and rear sides of the slide 3, the first guide block 6 is elastically and slidably equipped with a slide shaft 7, the piston rod of the first cylinder 4 and the slide shaft 7 are respectively connected to a drill bit 5 and a tap 8, a discharge component 9 for placing a nut into the chuck of the spindle box 2 is provided in the middle of the top end of the spindle box 2, and the upper end of the lathe 1 is provided with a jacking component 10 for left-pushing the discharge component 9 and the slide shaft 7.

[0005] Furthermore, a vertical plate is provided at the right end of the sliding shaft 7, a guide rod connected to the vertical plate is laterally slidably provided in the first guide block 6, a first elastic member connecting the vertical plate and the first guide block 6 is provided on the outer sleeve of the sliding shaft 7, and a shoulder is provided at the left end of the sliding shaft 7 to abut against the first guide block 6.

[0006] Furthermore, the discharge assembly 9 includes a bending plate 9.1 arranged at the top of the spindle box 2, and a second cylinder 9.2 is arranged downward at the top of the bending plate 9.1, and the end of the piston rod of the second cylinder 9.2 is connected to a second guide block 9.3 with a guide hole therein, and a through hole coaxial with the guide hole is provided at the left end of the bending plate 9.1, and a fixing plate 9.4 is provided at the upper end of the second guide block 9.3, and a push rod 9.5 slidably fitted in the guide hole is provided at the fixing plate 9.4, and a second elastic member connecting the second guide block 9.3 and the fixing plate 9.4 is provided on the outer sleeve of the push rod 9.5.

[0007] Furthermore, the jacking assembly 10 includes a support block 10.1 arranged at the upper end of the lathe 1, and the upper end of the support block 10.1 is provided with a concave mounting plate 10.2 which can be adjusted left and right, and a third cylinder 10.3 for left-jacking the sliding shaft 7 and the push rod 9.5 is horizontally provided on the mounting plate 10.2.

[0008] Furthermore, an adjustment hole is transversely opened at the top end of the mounting plate 10.2, and the mounting plate 10.2 is locked to the support block 10.1 by a locking bolt passing through the adjustment hole.

[0009] Furthermore, the piston rod of the third cylinder 10.3 is laterally connected to a sliding rod that is slidably mounted on the mounting plate 10.2, and a sensing member 12 is provided at the end of the sliding rod. A sensor 11 for sensing the sensing member 12 is provided on the front side of the left end of the mounting plate 10.2.

[0010] The advantages of the utility model are that the valve nut can be automatically placed on the chuck and clamped, and the valve nut can be drilled and threaded in sequence, which saves labor and improves efficiency; the first cylinder first drives the drill bit to drill the valve nut, and the sliding shaft pushed by the jacking assembly then drives the tap to thread the valve nut; the second cylinder drives the second guide block, the push rod, and the valve nut to descend, and the valve nut descends to the chuck of the main spindle box, and the jacking assembly pushes the push rod to the left, and the push rod pushes the valve nut into the chuck; the drill bit driven by the first cylinder first drills the valve nut, and after the tap is aligned with the valve nut, the jacking assembly pushes the vertical plate to the left, and the vertical plate drives the tap to thread the valve nut through the sliding shaft; the piston rod of the third cylinder pushes to the left, and the piston rod pushes the push rod and the sliding shaft to the left in sequence; the left and right positions of the mounting block are adjusted by the locking bolt, thereby adjusting different advancement distances; the sliding rod carries the sensing element and moves left and right with the piston rod of the third cylinder, and the advancement distance is accurately controlled by the sensor sensing the sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the utility model;

[0012] Figure 2 This is the main view of the utility model;

[0013] Figure 3 It is a top view of the utility model. DETAILED DESCRIPTION

[0014] The following describes the embodiments of the present utility model in detail with reference to the accompanying drawings.

[0015] See Figures 1 to 3The utility model provides a valve nut processing device, which is installed on a lathe 1. The lathe 1 is provided with a spindle box 2 and a slide 3. A chuck for loosening the valve nut is provided in the spindle box. The chuck comprises a first cylinder 4 and a first guide block 6 arranged on the front and rear sides of the slide 3. The first guide block 6 is elastically slidably equipped with a slide shaft 7. The piston rod of the first cylinder 4 and the slide shaft 7 are respectively connected to a drill bit 5 and a tap 8. The right end of the slide shaft 7 is provided with a vertical plate. The first guide block 6 is laterally slidably equipped with a slide shaft 7 connected to the first guide block 6. The guide rod of the vertical plate and the outer sleeve of the sliding shaft 7 are provided with a first elastic member connecting the vertical plate and the first guide block 6. The left end of the sliding shaft 7 is provided with a shaft shoulder against the first guide block 6. The first cylinder first drives the drill bit to drill the valve nut, and the sliding shaft pushed by the jacking assembly then drives the tap to thread the valve nut. A discharge assembly 9 for placing the nut into the chuck of the main spindle box 2 is provided in the middle of the top end of the main spindle box 2. The upper end of the lathe 1 is provided with a jacking assembly 10 for left-pushing the discharge assembly 9 and the sliding shaft 7. The discharge assembly pushes the valve nut into the chuck of the main spindle box through the jacking assembly. The chuck clamps the valve nut, and the slide moves back and forth. The drill bit driven by the first cylinder first drills the valve nut. After the tap is aligned with the valve nut, the jacking assembly pushes the sliding shaft to the left, and the sliding shaft drives the tap to thread the valve nut.

[0016] The unloading assembly 9 includes a bending plate 9.1 arranged at the top of the spindle box 2, and a second cylinder 9.2 is arranged downwardly at the top of the bending plate 9.1. The end of the piston rod of the second cylinder 9.2 is connected to a second guide block 9.3 with a guide hole therein. A through hole coaxial with the guide hole is provided at the left end of the bending plate 9.1, and a fixing plate 9.4 is provided at the upper end of the second guide block 9.3. A push rod 9.5 slidably fitted in the guide hole is provided at the fixing plate 9.4, and a second elastic member connecting the second guide block 9.3 and the fixing plate 9.4 is provided on the outer sleeve of the push rod 9.5. The vibration plate sorts the valve nuts, and other cylinders push the lowest valve nut to the right (and prevent subsequent valve nuts from falling). The valve nuts are transported to the guide hole of the second guide block through perforation (the guide hole can only accommodate one valve nut). The second cylinder drives the second guide block, push rod, and valve nut to descend. The valve nut descends to the chuck of the main spindle box, and the ejector assembly pushes the push rod to the left, and the push rod pushes the valve nut into the chuck. After the chuck clamps the valve nut, the second cylinder drives the second guide block and push rod to rise and reset, and the slide moves back and forth. The drill driven by the first cylinder first drills a hole in the valve nut. After the tap is aligned with the valve nut, the ejector assembly pushes the vertical plate to the left, and the vertical plate drives the tap to thread the valve nut through the sliding shaft.

[0017] See Figure 1 、 Figure 2The jacking assembly 10 includes a support block 10.1 mounted on the upper end of the lathe 1. A concave mounting plate 10.2 is mounted on the upper end of the support block 10.1, which can be adjusted left and right. A third cylinder 10.3 is positioned transversely on the mounting plate 10.2, which is used to push the left slide shaft 7 and push rod 9.5. The piston rod of the third cylinder pushes leftward, which in turn pushes the push rod and the slide shaft leftward.

[0018] The top of the mounting plate 10.2 is provided with an adjustment hole transversely, and the mounting plate 10.2 is locked to the support block 10.1 by a locking bolt passing through the adjustment hole. The left and right positions of the mounting block can be adjusted by the locking bolt, thereby adjusting different propulsion distances.

[0019] The piston rod of the third cylinder 10.3 is laterally connected to a slide bar that slides onto the mounting plate 10.2. A sensing element 12 is mounted on the end of the slide bar, and a sensor 11 is located on the front side of the left end of the mounting plate 10.2 to sense the sensing element 12. The slide bar, carrying the sensing element, moves left and right with the piston rod of the third cylinder, and the sensor precisely controls the propulsion distance.

[0020] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A valve nut processing device, mounted on a lathe, wherein the lathe is provided with a spindle box and a slide, characterized in that: It includes a first cylinder and a first guide block arranged on the front and rear sides of the slide, the first guide block is elastically and slidably equipped with a sliding shaft, the piston rod of the first cylinder and the sliding shaft are respectively connected to a drill bit and a tap, a discharge assembly for placing a nut into the chuck of the spindle box is provided in the middle of the top end of the spindle box, and the upper end of the lathe is provided with a jacking assembly for left-pushing the discharge assembly and the sliding shaft.

2. A valve nut processing device according to claim 1, characterized in that: A vertical plate is provided at the right end of the sliding shaft, a guide rod connected to the vertical plate is slidably mounted laterally in the first guide block, a first elastic member connecting the vertical plate and the first guide block is provided outside the sliding shaft, and a shaft shoulder abutting against the first guide block is provided at the left end of the sliding shaft.

3. A valve nut processing device according to claim 1, characterized in that: The discharge assembly includes a bending plate arranged at the top of the spindle box, a second cylinder is arranged downwardly on the top of the bending plate, the end of the piston rod of the second cylinder is connected to a second guide block with a guide hole therein, a through hole coaxial with the guide hole is opened at the left end of the bending plate, a fixing plate is provided at the upper end of the second guide block, a push rod slidably fitted in the guide hole is provided at the fixing plate, and a second elastic member connecting the second guide block and the fixing plate is provided on the outer sleeve of the push rod.

4. A valve nut processing device according to claim 3, characterized in that: The jacking assembly includes a support block arranged at the upper end of the lathe, and the upper end of the support block is provided with a concave mounting plate which can be adjusted left and right. A third cylinder for left-pushing the sliding shaft and the push rod is horizontally provided on the mounting plate.

5. A valve nut processing device according to claim 4, characterized in that: An adjustment hole is transversely opened at the top end of the mounting plate, and the mounting plate is locked to the support block by a locking bolt passing through the adjustment hole.

6. A valve nut processing device according to claim 4, characterized in that: The piston rod of the third cylinder is laterally connected to a sliding rod that is slidably fitted on the mounting plate. An induction member is provided at the end of the sliding rod, and a sensor for induction of the induction member is provided on the front side of the left end of the mounting plate.