Positioning device for new energy automobile metal insert machining
The design of the electric slide rail and positioning assembly solves the problems of inconvenient disassembly and debris splashing of existing positioning devices, and realizes fast and convenient metal insert processing and cleaning.
Patent Information
- Application Number
- CN202422917380.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing positioning device has the problem of inconvenience in disassembly and installation due to repeated rotation of the threaded rod during the processing of automotive metal inserts, and the splashing of grinding debris is difficult to clean.
It uses electric slides and positioning components, and realizes rapid clamping and fixing through the cooperation of sliding blocks and curved plates. It also uses a shielding cover to prevent debris from splashing, and uses a motor to drive the grinding head for processing.
It enables quick and easy positioning and grinding of metal inserts, avoids flying debris and simplifies the cleanup process.
Smart Images

Figure CN223406637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile metal insert processing, in particular to a positioning device for processing metal inserts of new energy vehicles. Background Art
[0002] Metal inserts in new energy vehicles are usually used to support and connect key components such as battery packs, motors, and control systems. These metal inserts play an important role in the design and manufacture of electric vehicles, including battery pack brackets and motor mounting brackets.
[0003] However, when processing automotive metal inserts, there may be some burrs on their surface. Before finishing, a grinding device is needed to clean the burrs on the surface. During the grinding process, a positioning device is needed to fix the workpiece to prevent the workpiece from shifting.
[0004] Most existing positioning devices are equipped with fixtures when processing and positioning automotive metal inserts. Most of their locking methods process the automotive metal inserts by rotating threaded rods. However, when there are too many workpieces, it is troublesome and inconvenient to repeatedly rotate the threaded rods for disassembly and installation, and a certain amount of debris may be generated during the grinding process. Most of the existing grinding is performed in a tool box, but the debris generated by grinding will splash in the tool box, which is troublesome and inconvenient during subsequent cleaning. Therefore, a positioning device for processing metal inserts for new energy vehicles is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a positioning device for processing metal inserts for new energy vehicles, aiming to improve the problem in the prior art that when there are too many workpieces, it is troublesome and inconvenient to repeatedly rotate the threaded rod for disassembly and installation.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a positioning device for processing metal inserts of new energy vehicles, comprising a workbench, the top end of the outer wall of the workbench is fixedly connected to an electric slide rail, the inner wall of the electric slide rail is slidably connected to a movable plate, the inner wall of the top end of the workbench is provided with a positioning assembly, the positioning assembly includes a sliding block, and the sliding block is provided with two groups, the bottom ends of the two groups of sliding block outer walls are hinged with sliding rods, the sliding rods are slidably connected to the outer wall of one end of the sliding block away from the sliding block, the outer wall of the top end of the sliding block is elastically connected to the arc plate by a limit spring, the right outer wall of the arc plate is fixedly connected to the moving rod, and the inner wall of the bottom end of the sliding block on the left side is elastically connected to the wedge block by a reset spring, and the surface of the movable plate is provided with a grinding assembly.
[0007] As a further description of the above technical solution:
[0008] The grinding assembly includes a motor, the output shaft of the motor is fixedly connected to a rotating sleeve, the top end of the inner wall of the rotating sleeve is elastically connected to a sliding sleeve via a connecting spring, the bottom end of the outer wall of the sliding sleeve is detachably mounted with a grinding head via a bolt, and the bottom end of the outer wall of the movable plate is fixedly connected to a shielding cover.
[0009] As a further description of the above technical solution:
[0010] Two groups of guide grooves are provided on the surface of the workbench, and the sliding blocks are slidably connected to the inner walls of the guide grooves of the workbench.
[0011] As a further description of the above technical solution:
[0012] One end of the limit spring is fixedly connected to the right outer wall of the arc plate, and the other end of the limit spring is fixedly connected to the inner side wall of the sliding block.
[0013] As a further description of the above technical solution:
[0014] The moving rod passes through and is slidably connected to the inner wall of the sliding block, one end of the return spring is fixedly connected to the inner wall of the left sliding block, and the other end of the return spring is fixedly connected to the surface of the wedge block.
[0015] As a further description of the above technical solution:
[0016] The wedge block passes through and is slidably connected to the inner wall of the bottom end of the left sliding block. The surface of the workbench is provided with multiple groups of card slots, and the wedge block is card-engaged with the inner walls of the card slots.
[0017] As a further description of the above technical solution:
[0018] The motor is fixedly connected to the top end of the outer wall of the moving plate, and the rotating sleeve is rotatably connected to the bottom end of the outer wall of the moving plate.
[0019] As a further description of the above technical solution:
[0020] One end of the connecting spring is fixedly connected to the top of the inner wall of the rotating sleeve, and the other end of the connecting spring is fixedly connected to the top of the outer wall of the sliding sleeve. The sliding sleeve is slidably connected to the inner wall of the rotating sleeve, and the rotating sleeve passes through and is rotatably connected to the inner wall of the top of the shielding cover.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by providing a positioning assembly, when processing and polishing automobile metal inserts, the left sliding block moves, thereby allowing the sliding rod to move on the inner wall of the connecting rod, and allowing the other set of sliding rods to move along the inner wall of the connecting rod, so that the two sets of sliding blocks drive the arc plates to move toward each other, thereby quickly clamping and fixing the metal insert, and there is no need to repeatedly rotate the threaded rod to fix it.
[0023] 2. In the present invention, a shielding assembly is provided so that when the grinding disc comes into contact with the workpiece, it drives the sliding sleeve to move on the inner wall of the rotating sleeve until the shielding cover comes into contact with the surface of the metal insert, thereby shielding the debris generated during grinding and avoiding splashing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a positioning device for processing metal inserts for new energy vehicles proposed in the utility model;
[0025] Figure 2 This is a structural diagram of a positioning device for metal insert processing of new energy vehicles proposed by the present invention, in which the positioning component and the workbench are separated;
[0026] Figure 3 This utility model proposes a positioning device for processing metal inserts for new energy vehicles Figure 2 A schematic diagram of the enlarged structure of part A;
[0027] Figure 4 This is a partial cross-sectional structural diagram of a shielding cover and a rotating sleeve of a positioning device for processing metal inserts for new energy vehicles proposed in the utility model.
[0028] Legend:
[0029] 1. Workbench; 2. Electric slide rail; 3. Positioning assembly; 31. Sliding block; 32. Sliding rod; 33. Connecting rod; 34. Moving rod; 35. Limit spring; 36. Arc plate; 37. Return spring; 38. Wedge block; 4. Moving plate; 5. Grinding assembly; 51. Motor; 52. Rotating sleeve; 53. Connecting spring; 54. Sliding sleeve; 55. Shielding cover; 56. Bolt; 57. Grinding head. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1-Figure 3 The utility model provides an embodiment: a positioning device for processing metal inserts of new energy vehicles, including a workbench 1, the top of the outer wall of the workbench 1 is fixedly connected to an electric slide rail 2, and the inner wall of the electric slide rail 2 is slidably connected to a movable plate 4. The electric slide rail 2 is a prior art, and a driving motor is provided inside it. The driving motor can control the movable plate 4 to move up and down inside it, so that it can contact the metal insert of the automobile, thereby grinding it. A positioning component 3 is provided on the inner wall of the top of the workbench 1.
[0032] Reference Figure 2 = Figure 3 The positioning assembly 3 includes a sliding block 31. Two sets of guide grooves are provided on the surface of the workbench 1. The sliding block 31 is slidably connected to the inner wall of the guide groove of the workbench 1. The bottom end of the sliding block 31 is I-shaped, and the vertical part of its surface fits with the guide groove on the surface of the workbench 1, so that the sliding block 31 can only move back and forth on the inner wall of the workbench 1. The sliding block 31 is provided with two groups. The bottom ends of the outer walls of the two groups of sliding blocks 31 are hinged with sliding rods 32. The sliding rods 32 hinged at the bottom ends of the two groups of sliding blocks 31 are obliquely diagonally corresponding. The outer wall of the sliding rod 32 away from the sliding block 31 is slidably connected to the connecting rod 33. The inner wall of the connecting rod 33 slides with two sets of sliding rods 32, so that one group of sliding rods 32 is inclined. When the inner wall of the connecting rod 33 moves, the other set of sliding rods 32 will also move on the inner wall of the connecting rod 33. The outer wall of the top of the sliding block 31 is elastically connected to the arc plate 36 through a limit spring 35. One end of the limit spring 35 is fixedly connected to the right outer wall of the arc plate 36, and the other end of the limit spring 35 is fixedly connected to the inner side wall of the sliding block 31. The function of the limit spring 35 is to apply an elastic support to the arc plate 36 when the arc plate 36 contacts the automobile metal insert. The right outer wall of the arc plate 36 is fixedly connected to the moving rod 34. By setting the moving rod 34, the position of the arc plate 36 after contact and movement is guided to avoid tilting.
[0033] Reference Figure 2-Figure 3The wedge block 38 passes through and is slidably connected to the inner wall of the left sliding block 31 through a return spring 37. The inner wall of the bottom end of the left sliding block 31 is elastically connected to a wedge block 38 by a return spring 37. The bottom end of the left sliding block 31 is provided with a connecting block, and the connecting block part slides on the surface of the workbench 1. The moving rod 34 passes through and is slidably connected to the inner wall of the sliding block 31. One end of the return spring 37 is fixedly connected to the inner wall of the left sliding block 31, and the other end of the return spring 37 is fixedly connected to the surface of the wedge block 38. The return spring 37 acts to automatically return to its position after the inclined surface of the wedge block 38 is squeezed and moved. The surface of the workbench 1 is provided with multiple groups of card slots, and the wedge block 38 is engaged with the inner wall of the card slot. The engagement between the two fixes the sliding block 31 in the position moved by the inner wall of the workbench 1, so that metal inserts of different sizes can be adjusted and fixed. The surface of the movable plate 4 is provided with a grinding assembly 5.
[0034] Reference Figure 1 and Figure 4 The grinding assembly 5 includes a motor 51, the output shaft of the motor 51 is fixedly connected to a rotating sleeve 52, the motor 51 is fixedly connected to the top of the outer wall of the moving plate 4, the rotating sleeve 52 is rotatably connected to the bottom end of the outer wall of the moving plate 4, the top of the inner wall of the rotating sleeve 52 is elastically connected to the sliding sleeve 54 through a connecting spring 53, one end of the connecting spring 53 is fixedly connected to the top of the inner wall of the rotating sleeve 52, and the other end of the connecting spring 53 is fixedly connected to the top of the outer wall of the sliding sleeve 54. The function of the connecting spring 53 is to automatically reset the position of the sliding sleeve 54 and the grinding head 57 after being squeezed and moved. The sliding sleeve 54 is slidably connected to the inner wall of the rotating sleeve 52, and the inner wall of the bottom end of the rotating sleeve 52 is elastically connected to the sliding sleeve 54. The wall is provided with a guide groove that fits the bottom end of the sliding sleeve 54, so that the sliding sleeve 54 can only move up and down on the inner wall of the rotating sleeve 52 and cannot separate from its inner wall. The rotating sleeve 52 passes through and is rotatably connected to the inner wall of the top of the shielding cover 55. The bottom end of the outer wall of the sliding sleeve 54 is detachably mounted with a grinding head 57 through a bolt 56. The bolt 56 can be removed by a special tool, so that the grinding head 57 can be easily disassembled and replaced, and the burrs of the metal inserts can be polished by rotating the grinding head 57. The bottom end of the outer wall of the movable plate 4 is fixedly connected to the shielding cover 55. By providing the shielding cover 55, the debris generated by the grinding head 57 during grinding is blocked.
[0035] Working principle: Place the automotive metal insert that needs to be polished on the surface of the workbench 1, and then directly push the left sliding block 31. The left sliding block 31 moves forward along the guide groove of the workbench 1. At this time, the sliding rod 32 hinged to the left sliding block 31 pushes the connecting rod 33 to move. At the same time, the other set of sliding rods 32 hinged to the right sliding block 31 also moves in the connecting rod 33, thereby driving the right sliding block 31 to move synchronously, so that the two sets of sliding blocks 31 can be relatively close or away to adapt to metal inserts of different sizes. In this process, the curved plate 36 will contact the metal inserts. The insert contacts and the metal insert is elastically supported and fixed under the elastic action of the limit spring 35. At the same time, the moving rod 34 guides the movement of the arc plate 36. At the same time, when the left sliding block 31 moves, the wedge block 38 will disengage from the slot at the current position of the workbench 1 and be squeezed by its inner wall, allowing it to move outward and allowing the return spring 37 to be elastically acted upon until the two sets of arc plates 36 clamp and fix the workpiece. At the same time, the wedge block 38 is engaged with the slot on the surface of the workbench 1 under the action of the return spring 37, thereby fixing the position of the left sliding block 31 after movement.
[0036] In the grinding assembly 5, motor 51 starts to rotate rotating sleeve 52, which in turn drives sliding sleeve 54 and grinding head 57. When grinding head 57 contacts the metal insert for grinding, it is squeezed and moves upward, driving sliding sleeve 54 upward within rotating sleeve 52, compressing connecting spring 53. Connecting spring 53 provides a reset force. Debris generated during the grinding process is blocked by shield 55 to prevent it from flying around. If the grinding head 57 needs to be replaced, it can be replaced by removing bolt 56 using a dedicated tool. This series of actions achieves the positioning and grinding of metal inserts for new energy vehicles.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A positioning device for processing metal inserts for new energy vehicles, comprising a workbench (1), characterized in that: The top end of the outer wall of the workbench (1) is fixedly connected to an electric slide rail (2), the inner wall of the electric slide rail (2) is slidably connected to a movable plate (4), and the inner wall of the top end of the workbench (1) is provided with a positioning assembly (3), and the positioning assembly (3) includes a sliding block (31); The sliding block (31) is provided with two groups. The bottom ends of the outer walls of the two groups of sliding blocks (31) are hinged with sliding rods (32). The outer wall of one end of the sliding rod (32) away from the sliding block (31) is slidably connected to a connecting rod (33). The outer wall of the top end of the sliding block (31) is elastically connected to an arc plate (36) through a limit spring (35). The right outer wall of the arc plate (36) is fixedly connected to a moving rod (34). The inner wall of the bottom end of the sliding block (31) on the left is elastically connected to a wedge (38) through a return spring (37). A grinding component (5) is provided on the surface of the moving plate (4).
2. A positioning device for processing metal inserts for new energy vehicles according to claim 1, characterized in that: The grinding assembly (5) comprises a motor (51), the output shaft of the motor (51) is fixedly connected to a rotating sleeve (52), the top end of the inner wall of the rotating sleeve (52) is elastically connected to a sliding sleeve (54) via a connecting spring (53), the bottom end of the outer wall of the sliding sleeve (54) is detachably mounted with a grinding head (57) via a bolt (56), and the bottom end of the outer wall of the movable plate (4) is fixedly connected to a shielding cover (55).
3. A positioning device for processing metal inserts for new energy vehicles according to claim 1, characterized in that: Two groups of guide grooves are provided on the surface of the workbench (1), and the sliding block (31) is slidably connected to the inner walls of the guide grooves of the workbench (1).
4. A positioning device for processing metal inserts for new energy vehicles according to claim 1, characterized in that: One end of the limit spring (35) is fixedly connected to the right outer wall of the arc plate (36), and the other end of the limit spring (35) is fixedly connected to the inner side wall of the sliding block (31).
5. The positioning device for processing metal inserts for new energy vehicles according to claim 1, characterized in that: The moving rod (34) passes through and is slidably connected to the inner wall of the sliding block (31), one end of the return spring (37) is fixedly connected to the inner wall of the left sliding block (31), and the other end of the return spring (37) is fixedly connected to the surface of the wedge block (38).
6. A positioning device for processing metal inserts for new energy vehicles according to claim 1, characterized in that: The wedge block (38) passes through and is slidably connected to the inner wall of the bottom end of the left sliding block (31); a plurality of slots are provided on the surface of the workbench (1); and the wedge block (38) is engaged with the inner wall of the slot.
7. The positioning device for metal insert processing of new energy vehicles according to claim 2, characterized in that: The motor (51) is fixedly connected to the top end of the outer wall of the moving plate (4), and the rotating sleeve (52) is rotatably connected to the bottom end of the outer wall of the moving plate (4).
8. The positioning device for processing metal inserts for new energy vehicles according to claim 2, characterized in that: One end of the connecting spring (53) is fixedly connected to the top of the inner wall of the rotating sleeve (52), and the other end of the connecting spring (53) is fixedly connected to the top of the outer wall of the sliding sleeve (54). The sliding sleeve (54) is slidably connected to the inner wall of the rotating sleeve (52), and the rotating sleeve (52) passes through and is rotatably connected to the inner wall of the top of the shielding cover (55).