Edge burr removing device for toilet lid production

Through the rotation combination structure of suction cup fixation, threaded rod drive and motor control, the problems of incomplete deburring and dust emission in toilet lid production are solved, and an efficient and safe burr removal process is achieved.

CN223406639UActive Publication Date: 2025-10-03XIAMEN XINFU BAOLAI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422537207.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-10-03
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing toilet seat production equipment is not effective in removing edge burrs and easily emits dust, polluting the environment and endangering health.

Method used

It adopts a rotation combination structure with suction cup fixation, threaded rod drive and motor control, combined with a dust collection system to achieve rapid fixation, flexible rotation and dust collection of the toilet cover.

Benefits of technology

It improves the comprehensiveness and uniformity of deburring, avoids dust emission, and improves production efficiency and environmental safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an edge burr removing device for toilet lid production, which comprises a main body, a processing chamber is arranged in the main body, one side in the processing chamber is provided with a rotary support arm, and one end of the rotary support arm is provided with a polishing mechanism; the machining device further comprises a threaded rod which is rotationally arranged on the upper side of the interior of the machining chamber, the outer portion of the threaded rod is in threaded connection with a movable seat, a fixed seat is arranged below the movable seat, a suction cup is arranged below the fixed seat, guide rods are arranged on the front portion and the rear portion of the threaded rod, and the two ends of each guide rod are welded and fixed to the machining chamber. According to the edge burr removing device for toilet lid production, the toilet lid can be rapidly fixed, it can be ensured that each edge of the toilet lid can make contact with the grinding mechanism at the most suitable angle, the problem that deburring is not thorough due to angle limitation is effectively solved, and the comprehensiveness and uniformity of deburring are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of toilet cover production, in particular to an edge deburring device for toilet cover production. Background Art

[0002] Toilet lids are an important part of bathroom equipment, and there are many types of them, including traditional toilet lids, smart toilet lids, soft-closing lids and dust-proof lids. Traditional toilet lids are mainly divided into two materials: plastic and wood. Plastic toilet lids are light, easy to clean and relatively cheap, suitable for most families. Wooden toilet lids are more upscale, feel warm and comfortable, but are more expensive and require more maintenance. Smart toilet lids have gradually become popular in recent years. Their functions include heating, cleaning, drying, etc., which greatly improve the comfort and hygiene level of use. The design of the soft-closing lid is mainly to reduce noise. The dust-proof lid adds a layer of dust-proof coating to the surface of the toilet lid, which effectively prevents dust accumulation and keeps the toilet lid clean. During the production process of the toilet lid, burrs will appear on the edges due to processing reasons, which not only affects the appearance of the product, but may also cause harm to the user during use. Therefore, removing burrs on the edges is an important link in the production of toilet lids.

[0003] The existing Chinese patent with announcement number CN216098039U discloses a burr removal device for toilet cover production and processing, including a mounting base, an edge grinding machine body is installed on the mounting base, a slide rail is fixedly connected to the mounting base, a placement plate is slidably connected to the slide rail, a fixed structure is provided on the placement plate, the fixed structure includes a pressure groove, two pressure grooves are provided on the placement plate, a movable plate is slidably connected to the pressure groove, a sliding rod is fixedly connected to the movable plate, a fixed plate is fixedly connected to the sliding rod, a first spring is fixedly connected to the movable plate, and an adjustment structure is provided on the placement plate.

[0004] Although the above scheme can fix the toilet cover by directly placing the toilet cover on the surface of the placement plate, which is simple and quick to operate, the device is not easy to rotate as a whole after fixing the toilet cover, resulting in unsatisfactory effect in removing burrs on the edge of the toilet cover. At the same time, the dust generated by the device when removing burrs can easily escape into the working environment, polluting the working environment and endangering the health of the operator. Therefore, it does not meet the existing needs. In this regard, we propose a device for removing burrs on the edge of toilet covers for production. Utility Model Content

[0005] The purpose of the utility model is to provide a deburring device for toilet lid production, so as to solve the problem that the deburring device proposed in the above background technology is not effective in removing burrs on the edges of toilet lids and the dust generated during processing is easily dissipated.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a deburring device for toilet lid production, comprising a main body, a processing chamber is defined within the main body, a rotating arm is mounted on one side of the processing chamber, and a grinding mechanism is mounted on one end of the rotating arm;

[0007] It also includes a threaded rod, which is rotatably arranged on the upper side of the interior of the processing chamber, the outer thread of the threaded rod is connected to a movable seat, a fixed seat is provided below the movable seat, a suction cup is provided below the fixed seat, and guide rods are provided at the front and rear of the threaded rod, and both ends of the guide rods are welded and fixed to the processing chamber, the guide rods all pass through the movable seat, and the guide rods are all slidably engaged with the movable seat;

[0008] It also includes a dust suction chamber, which is opened on one side of the lower end of the main body. A number of equally distributed dust-proof nets are arranged inside the dust suction chamber. A dust collection hood is arranged on one side of the lower side of the interior of the processing chamber. The dust collection hood is connected to the dust suction chamber through an air inlet pipe.

[0009] Preferably, a first motor is provided on one side of the threaded rod, and an output end of the first motor is transmission-connected to the threaded rod via a coupling.

[0010] Preferably, a second motor is provided on one side inside the movable seat, an output end of the second motor is provided with a rotating rod via a coupling, and one end of the rotating rod is fixedly connected to the fixed seat.

[0011] Preferably, an air pump is provided inside the fixing seat, and the air pump is connected to the suction cup through a connecting pipe.

[0012] Preferably, an air suction machine is provided on one side of the dust suction chamber, and the air suction machine is communicated with the dust suction chamber.

[0013] Preferably, a transparent window is provided on one side of the front end of the main body.

[0014] Preferably, a first sealing door is installed on the other side of the front end of the main body, and a second sealing door is installed below the first sealing door.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model is provided with a suction cup at the bottom of the fixing seat. When fixing the toilet cover, it is only necessary to fit the upper end of the toilet cover to the suction cup, and then start the air pump. Through the connection of the connecting pipe, the air pump can extract the air in the suction cup, thereby making the suction cup generate negative pressure. Under the squeeze of the external air pressure, the suction cup can firmly adsorb the toilet cover. This process is easy to operate, greatly shortens the installation time, and significantly improves the overall efficiency of the production line. Compared with the traditional clamp or screw fixing method, the suction cup adsorption is not only faster, but also does not require complicated adjustment or alignment steps, making the entire installation process smoother.

[0017] 2. The utility model is provided with a threaded rod which is rotated at the upper end inside the processing chamber. After starting the first motor, the threaded rod can be rotated. The rotation of the threaded rod will drive the movable seat to move horizontally and linearly, thereby driving the suction cup to move the toilet cover synchronously. At this time, the second motor can be started. By starting the second motor, the fixed seat can be flexibly rotated, thereby driving the toilet cover to be adjusted to any desired angle. At the same time, in conjunction with the movement of the movable seat, it can ensure that every edge of the toilet cover can contact the grinding mechanism at the most suitable angle, effectively avoiding the problem of incomplete deburring due to angle limitation, and greatly improving the comprehensiveness and uniformity of deburring.

[0018] 3. The utility model opens a dust suction chamber on one side of the lower end of the main body. When deburring the edge of the toilet lid, the suction machine can be started to extract the air in the dust suction chamber. The dust collecting hood can generate suction through the air inlet pipe, so that the dust generated during grinding can be sucked into the interior of the dust suction chamber. The dust can be effectively intercepted by multiple dustproof nets to prevent the escape of dust. At the same time, the first sealing door can be closed during processing to make the processing chamber airtight, which can effectively prevent the escape of dust, avoid polluting the working environment, and avoid endangering the health of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a front view schematic diagram of the internal structure of the utility model;

[0021] Figure 3 This is a top view schematic diagram of the internal structure of the utility model;

[0022] Figure 4 For the utility model Figure 2 A partial enlarged view of area A in the middle.

[0023] In the figure: 1. Main body; 2. Processing chamber; 3. Rotating arm; 4. Grinding mechanism; 5. First motor; 6. Threaded rod; 7. Moving seat; 8. Guide rod; 9. Second motor; 10. Rotating rod; 11. Fixed seat; 12. Air pump; 13. Suction cup; 14. Connecting pipe; 15. Dust suction chamber; 16. Suction machine; 17. Dust hood; 18. Inlet pipe; 19. Dust net; 20. Transparent window; 21. First sealing door; 22. Second sealing door. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4 The utility model provides a technical solution: a deburring device for toilet lid production, comprising a main body 1, a processing chamber 2 is provided inside the main body 1, a rotating arm 3 is installed on one side of the processing chamber 2, and a grinding mechanism 4 is installed on one end of the rotating arm 3;

[0026] It also includes a threaded rod 6, which is rotatably arranged on the upper side of the interior of the processing chamber 2. The outer thread of the threaded rod 6 is connected to a movable seat 7, a fixed seat 11 is provided below the movable seat 7, and a suction cup 13 is provided below the fixed seat 11. Guide rods 8 are provided at the front and rear of the threaded rod 6, and both ends of the guide rods 8 are welded and fixed to the processing chamber 2. The guide rods 8 all pass through the movable seat 7 and are slidably engaged with the movable seat 7.

[0027] It also includes a dust suction chamber 15, which is opened on one side of the lower end of the main body 1. A number of equally distributed dust-proof nets 19 are arranged inside the dust suction chamber 15. A dust collection hood 17 is provided on one side of the lower side of the processing chamber 2. The dust collection hood 17 is connected to the dust suction chamber 15 through an air inlet pipe 18.

[0028] During use, open the first sealing door 21 on the main body, so that the toilet cover fits the suction cup 13 on the fixed seat 11, start the air pump 12, and suck out the air in the suction cup 13 through the connecting pipe 14, forming a negative pressure to adsorb the toilet cover. Then the second motor 9 drives the rotating rod 10 to rotate, driving the fixed seat 11 and the toilet cover to rotate, and adjusts the grinding mechanism 4 to align with the burr edge. Start the first motor 5, and the threaded rod 6 drives the movable seat 7 to move horizontally along the guide rod 8, so that the toilet cover fits the grinding mechanism 4. The rotating support arm 3 can adjust the angle of the grinding mechanism 4 to optimize the deburring effect. During processing, close the first sealing door 21 to prevent dust from escaping. The suction machine 16 inhales dust through the dust hood 17 and the air inlet pipe 18, and the dust falls into the dust suction chamber 15 after being intercepted by the dustproof net 19. After processing is completed, open the second sealing door 22 to clean the dust to ensure normal use of the equipment.

[0029] See also Figure 2 and Figure 3 A first motor 5 is provided on one side of the threaded rod 6, and the output end of the first motor 5 is connected to the threaded rod 6 through a coupling. The power of the first motor 5 is efficiently and stably transmitted to the threaded rod 6, thereby driving the movable seat 7 to move horizontally accurately, providing a reliable guarantee for the alignment and fitting of the toilet cover and the polishing mechanism 4;

[0030] See also Figure 4 A second motor 9 is provided on one side of the movable seat 7. A rotating rod 10 is provided at the output end of the second motor 9 through a coupling, and one end of the rotating rod 10 is fixedly connected to the fixed seat 11. The second motor 9 can drive the rotating rod 10 to rotate, thereby driving the fixed seat 11 and the toilet cover adsorbed thereon to adjust the angle, so that the toilet cover can be flexibly aligned with the grinding mechanism 4, thereby improving processing efficiency and flexibility.

[0031] See also Figure 4 An air pump 12 is provided inside the fixing seat 11, and the air pump 12 is connected to the suction cup 13 through a connecting pipe 14. The air pump 12 can quickly extract the air in the suction cup 13 to form a negative pressure, so that the suction cup 13 can firmly adsorb the toilet cover, thereby achieving a fast and stable installation of the toilet cover, and also facilitating subsequent disassembly and replacement;

[0032] See also Figure 2 An air suction machine 16 is provided on one side of the dust suction chamber 15, and the air suction machine 16 is connected to the dust suction chamber 15. The air suction machine 16 can continuously extract the gas in the dust suction chamber 15, generate suction through the dust collecting hood 17, and effectively collect the dust generated during the deburring process, thereby improving the cleanliness and safety of the working environment;

[0033] See also Figure 1A transparent window 20 is provided on one side of the front end of the main body 1. The transparent window 20 allows the operator to observe the deburring process without opening the first sealing door 21, which not only ensures the safety of the operation but also improves the transparency of the processing;

[0034] See also Figure 1 A first sealing door 21 is installed on the other side of the front end of the main body 1, and a second sealing door 22 is installed below the first sealing door 21. The first sealing door 21 and the second sealing door 22 can be used to close and open the processing chamber 2 and the dust suction chamber 15 respectively, which not only ensures the sealing during the processing process, but also facilitates the maintenance of the equipment and the cleaning of dust.

[0035] Working principle: When in use, open the first sealing door 21, fit the upper end of the toilet cover with the suction cup 13, and then start the air pump 12. The air pump 12 will synchronously suck out the air inside the suction cup 13 through the connecting pipe 14, so that the suction cup 13 is under negative pressure, forming a pressure difference with the outside world, and then the toilet cover can be firmly adsorbed to achieve rapid installation of the toilet cover. After fixing the toilet cover, start the second motor 9. The second motor 9 will rotate the rotating rod 10 through the coupling, and the rotating rod 10 will drive the fixed seat 11 to rotate, thereby driving the fixed toilet cover to rotate synchronously, realizing the angle adjustment of the toilet cover, so that the burred edge of the toilet cover is aligned with the grinding mechanism 4, start the first motor 5, and the first motor 5 will rotate the threaded rod 6 through the coupling, and the threaded rod 6 will drive the movable seat 7 to rotate synchronously. Since the movable seat 7 slides with the guide rod 8, the movable seat 7 will be axially limited, and the rotation of the movable seat 7 will be converted into horizontal linear movement. When the movable seat 7 moves, it will drive the fixed seat 11 to make the toilet cover close to the grinding mechanism 4, so that the toilet cover fits the grinding mechanism 4 for deburring. The angle of the grinding mechanism 4 can be adjusted by rotating the support arm 3, so that the grinding mechanism 4 can better fit the edge of the toilet cover, thereby improving the deburring effect. When deburring, the first sealing door 21 is closed to avoid dust escape, and the deburring process can be observed through the transparent window 20 to avoid dust escape after opening the first sealing door 21. At the same time, the suction machine 16 can be started, and the suction machine 16 will extract the gas in the dust suction chamber 15. The dust collecting hood 17 can generate suction through the connection of the air inlet pipe 18, so that the dust after deburring can be sucked into the interior of the dust suction chamber 15 and intercepted by the dustproof net 19, thereby further improving the dust removal effect. The operator can clean the internal dust by opening the second sealing door 22 to avoid affecting normal use.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A deburring device for toilet lid production, comprising a main body (1), a processing chamber (2) provided inside the main body (1), a rotating arm (3) installed on one side of the processing chamber (2), and a grinding mechanism (4) installed at one end of the rotating arm (3), characterized in that: It also includes a threaded rod (6) which is rotatably arranged on the upper side of the interior of the processing chamber (2); the outer thread of the threaded rod (6) is connected to a movable seat (7); a fixed seat (11) is arranged below the movable seat (7); a suction cup (13) is arranged below the fixed seat (11); guide rods (8) are arranged at the front and rear of the threaded rod (6); and both ends of the guide rods (8) are welded and fixed to the processing chamber (2); the guide rods (8) all pass through the movable seat (7), and the guide rods (8) all slide in conjunction with the movable seat (7); The invention also includes a dust collection chamber (15) which is opened on one side of the lower end of the main body (1), and a plurality of equally spaced dustproof nets (19) are arranged inside the dust collection chamber (15). A dust collecting hood (17) is arranged on one side of the lower side of the interior of the processing chamber (2), and the dust collecting hood (17) is connected to the dust collection chamber (15) via an air inlet pipe (18).

2. The device for removing burrs from toilet lids according to claim 1, characterized in that: A first motor (5) is provided on one side of the threaded rod (6), and an output end of the first motor (5) is transmission-connected to the threaded rod (6) via a coupling.

3. The edge deburring device for toilet lid production according to claim 1, characterized in that: A second motor (9) is provided on one side of the interior of the movable seat (7), and a rotating rod (10) is provided at the output end of the second motor (9) via a coupling, and one end of the rotating rod (10) is fixedly connected to the fixed seat (11).

4. The device for removing burrs from toilet lids according to claim 1, characterized in that: An air pump (12) is provided inside the fixing seat (11), and the air pump (12) is connected to the suction cup (13) via a connecting pipe (14).

5. The device for removing burrs from toilet lids according to claim 1, characterized in that: An air suction machine (16) is provided on one side of the dust suction chamber (15), and the air suction machine (16) is communicated with the dust suction chamber (15).

6. The device for removing burrs from toilet lids according to claim 1, characterized in that: A transparent window (20) is provided on one side of the front end of the main body (1).

7. The device for removing burrs from the edge of toilet lids according to claim 6, characterized in that: A first sealing door (21) is installed on the other side of the front end of the main body (1), and a second sealing door (22) is installed below the first sealing door (21).

Citation Information

Patent Citations

  • Burr removing device for toilet lid production and processing

    CN216098039U