Container casting corner fitting section treatment instrument

Abstract

The utility model relates to the technical field of container production, in particular to a container casting corner fitting section treatment instrument which not only can clean casting sand left on the surface of a corner fitting and sweeps generated after cutting to ensure that the corner fitting is clean and tidy, but also facilitates feeding and positioning of the corner fitting and improves working efficiency. Comprising a conveying mechanism; the device further comprises a sweeping mechanism, a blowing mechanism, a moving mechanism and a cutting mechanism, the sweeping mechanism is installed on the conveying mechanism and conducts sand removal on the corner fittings, the blowing mechanism is installed on the sweeping mechanism and conducts blowing on the corner fittings, and the moving mechanism is installed on the conveying mechanism and drives the cutting mechanism to move. And the cutting mechanism is mounted on the moving mechanism and is used for cutting a sprue gate of the corner fitting.

Description

Technical Field

[0001] The utility model relates to the technical field of container production, in particular to a device for processing the cross section of container casting corner pieces. Background Art

[0002] Container corner fittings, also known as box corners or lifting corners, are an important part of the container. They are mainly installed at the corners of the container. The existence of corner fittings enables the container to be lifted, transported, fixed, stacked and fastened. After the corner fittings are cast, the pouring risers and excess parts need to be cut accurately and efficiently to meet the manufacturing standards and requirements of container corner fittings.

[0003] Existing casting angle part section processing equipment, such as a plate section grinding device disclosed in the utility model patent with application number 202420075554.7, has a main structure including a base, a moving mechanism and a swinging mechanism. The moving mechanism is arranged on the base, and the swinging assembly is installed on the moving mechanism. The driving components of the moving mechanism and the swinging mechanism are connected to the PLC controller; when in use, the output end of the second drive motor rotates to drive the second gear to rotate. Through the action of the transmission, the second gear drives the body to slide back and forth on the upper surface of the left and right moving plates during the rotation process. The output shaft of the fourth drive motor rotates to drive the swing arm to swing, so that the driven shaft and the sanding belt on the swing arm swing, and the output end of the third drive motor rotates to drive the main shaft connected to it to rotate, so that the sanding belt on the outside of the main shaft is in a rotating state, thereby grinding the plate.

[0004] However, most of the existing corner section processing equipment can only cut and grind the corners, and do not clean the residual casting sand on the corners, which can easily affect the cutting and grinding effects. Moreover, most of the existing processing equipment still requires workers to load and position the materials, which is very troublesome and has relatively low work efficiency. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a container casting corner section processing device which can not only clean the casting sand remaining on the surface of the corner piece and the waste chips generated after cutting, thereby ensuring the cleanliness of the corner piece, but also facilitates the loading and positioning of the corner piece, thereby improving work efficiency.

[0006] The utility model provides a container casting corner piece cross-section processing device, comprising a conveying mechanism; a cleaning mechanism, a blowing mechanism, a moving mechanism and a cutting mechanism. The cleaning mechanism is installed on the conveying mechanism and cleans the sand from the corner piece, the blowing mechanism is installed on the cleaning mechanism and blows the corner piece, the moving mechanism is installed on the conveying mechanism and drives the cutting mechanism to move, and the cutting mechanism is installed on the moving mechanism and cuts the pouring mouth of the corner piece; the conveying mechanism drives the corner piece to be loaded, and during the conveying process of the corner piece, the cleaning mechanism is started to clean the sand from the corner piece, and at the same time the blowing mechanism blows the corner piece, and when the corner piece moves to the specified position, the conveying mechanism fixes it, and the moving mechanism is started, and the moving mechanism drives the cutting mechanism to move, so that the cutting mechanism can cut the pouring mouth of the corner piece.

[0007] Preferably, the conveying mechanism includes a dustproof box, a funnel, a conveying roller, four groups of electric cylinders, two groups of clamps and two groups of positioners. The bottom end of the dustproof box is connected to the ground, and a cavity is provided inside the dustproof box. The dustproof box is provided with a feed port and a discharge port. The top of the funnel is connected to the bottom end of the dustproof box. The conveying roller is installed in the cavity of the dustproof box. The four groups of electric cylinders are installed in the cavity of the dustproof box in pairs. The clamps are installed on the two groups of electric cylinders on the same side, and the two groups of positioners are respectively installed on the two groups of clamps; the conveying roller drives the corner piece to be conveyed forward, and when the two groups of positioners detect that the corner piece has passed, the conveying roller is stopped by an electrical signal. The four groups of electric cylinders push the two groups of clamps to clamp the corner piece. The dustproof box is provided to prevent casting sand and waste chips from splashing during blowing, and the casting sand and waste chips are collected and discharged through the conveying roller.

[0008] The two cleaning brushes are respectively mounted on the two sets of rotating shafts, the two sets of first and second cleaning brushes are respectively mounted on the two sets of rotating shafts, the two sets of first and second cleaning brushes are respectively mounted on the two sets of rotating shafts, the two sets of second cleaning brushes are respectively mounted on the two sets of rotating shafts and one of the sets of rotating shafts. The two sets of second cleaning brushes are respectively mounted on the two sets of rotating shafts, and the two sets of second cleaning brushes are respectively mounted on the two sets of rotating shafts. When the first motor is started, the first motor drives the transmission shaft to rotate through the first reducer, and the transmission shaft drives the other set of transmission shaft and the rotating shaft connected thereto to rotate through the first pulley, and the rotating shaft drives the second pulley to rotate, and the second pulley drives the other set of second pulleys and the rotating shaft to rotate through the second belt, and the two sets of rotating shafts drive the two sets of cleaning brushes to clean the diagonal parts.

[0009] Preferably, the blowing mechanism includes an air pump, an exhaust pipe, an air supply pipe and multiple groups of first nozzles. The bottom end of the air pump is connected to the top of the dust-proof box, the exhaust pipe is installed on the air pump, the air supply pipe is installed in the cavity of the dust-proof box, and the multiple groups of first nozzles are installed on the air supply pipe; the first reducer drives the air pump to exhaust air, the air pump exhausts air through the exhaust pipe, and delivers the compressed air to the multiple groups of first nozzles through the air supply pipe. The multiple groups of first nozzle diagonal pieces and two groups of cleaning brushes are used for blowing, which facilitates blowing the casting sand and waste chips into the funnel.

[0010] Preferably, the moving mechanism includes a second motor, a second reducer, a screw box, a reciprocating screw and a slider. The second motor is installed on the dustproof box, the second reducer is installed on the dustproof box, the screw box is installed in the cavity of the dustproof box, the reciprocating screw is rotatably installed in the screw box and is longitudinally connected to the second reducer, and the slider is slidably installed in the screw box; start the second motor, the second motor drives the reciprocating screw to rotate through the second reducer, the reciprocating screw drives the slider to move back and forth, and the slider drives the cutting mechanism to move back and forth to cut the pouring mouth of the diagonal piece.

[0011] Preferably, the cutting mechanism includes two groups of hydraulic cylinders, a connecting plate, a cutting machine, an air hose and two groups of second nozzles. The top ends of the two groups of hydraulic cylinders are connected to the bottom ends of the slider, the top ends of the connecting plate are connected to the bottom ends of the two groups of hydraulic cylinders, the cutting machine is installed on the connecting plate, the air hose is installed on the connecting plate and connected to the inside of the air pipe, and the two groups of second nozzles are installed on the connecting plate and connected to the inside of the air hose; the two groups of hydraulic cylinders are adjusted according to the height of the corner piece, and the two groups of hydraulic cylinders push the connecting plate downward to facilitate the cutting machine to cut the pouring port of the corner piece. At the same time, the compressed air in the air pipe is transported to the two groups of second nozzles through the air hose. The two groups of second nozzles blow away the waste chips generated when the corner piece is cut, thereby enhancing the cleaning effect.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the conveying mechanism drives the loading of the corner pieces, and during the conveying process of the corner pieces, the cleaning mechanism is started to clean the sand and sweep the corner pieces, and at the same time the blowing mechanism blows the corner pieces. When the corner pieces move to the specified position, the conveying mechanism fixes them, and the moving mechanism is started. The moving mechanism drives the cutting mechanism to move, making it convenient for the cutting mechanism to cut the pouring mouth of the corner piece. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the cross-sectional axonometric structure of the present utility model;

[0014] Figure 2 It is a partially enlarged cross-sectional isometric structural diagram of the conveying mechanism and cleaning mechanism of the utility model;

[0015] Figure 3 It is a partially enlarged isometric structural diagram of the cleaning mechanism and the blowing mechanism of the utility model;

[0016] Figure 4 It is a schematic diagram of the cross-section axonometric structure of the cleaning mechanism, the blowing mechanism and the moving mechanism of the utility model;

[0017] Figure 5 It is a partially enlarged sectional axonometric structural diagram of the moving mechanism and cutting mechanism of the utility model.

[0018] Markings in the accompanying drawings: 01, conveying mechanism; 11, dustproof box; 12, funnel; 13, conveying roller; 14, electric cylinder; 15, splint; 16, positioner; 02, cleaning mechanism; 21, rotating shaft; 22, cleaning brush; 23, first motor; 24, first reducer; 25, transmission shaft; 26, first pulley; 27, first belt; 28, second pulley; 29, second belt; 03, blowing mechanism; 31, air pump; 32, exhaust pipe; 33, air supply pipe; 34, first nozzle; 04, moving mechanism; 41, second motor; 42, second reducer; 43, screw box; 44, reciprocating screw; 45, slider; 05, cutting mechanism; 51, hydraulic cylinder; 52, connecting plate; 53, cutting machine; 54, air supply hose; 55, second nozzle. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0020] Example 1

[0021] The utility model is a container casting corner piece cross-section processing device, including a conveying mechanism 01; also includes a cleaning mechanism 02, a purge mechanism 03, a moving mechanism 04 and a cutting mechanism 05, the cleaning mechanism 02 is installed on the conveying mechanism 01 and cleans the sand of the corner piece, the purge mechanism 03 is installed on the cleaning mechanism 02 and purges the corner piece, the moving mechanism 04 is installed on the conveying mechanism 01 and drives the cutting mechanism 05 to move, and the cutting mechanism 05 is installed on the moving mechanism 04 and cuts the pouring mouth of the corner piece; the conveying mechanism 01 includes a dust box 11, a funnel 12, a conveying roller 13, four groups of electric cylinders 14, two groups of splints 15 and two groups of positioners 16, the dust box 1 The bottom end of 1 is connected to the ground, a cavity is provided inside the dustproof box 11, a feed port and a discharge port are provided on the dustproof box 11, the top of the funnel 12 is connected to the bottom end of the dustproof box 11, the conveying roller 13 is installed in the cavity of the dustproof box 11, four groups of electric cylinders 14 are installed in the cavity of the dustproof box 11 in pairs, the splints 15 are installed on the two groups of electric cylinders 14 on the same side, and the two groups of positioners 16 are respectively installed on the two groups of splints 15; the cleaning mechanism 02 includes two groups of rotating shafts 21, two groups of cleaning brushes 22, a first motor 23, a first reducer 24, a transmission shaft 25, two groups of first pulleys 26, a first belt 27, two groups of second pulleys 28 and a second belt 29, and two The two sets of rotating shafts 21 are rotatably mounted in the cavity of the dustproof box 11, the two sets of cleaning brushes 22 are respectively mounted on the two sets of rotating shafts 21, the bottom end of the first motor 23 is connected to the top of the dustproof box 11, the bottom end of the first reducer 24 is connected to the top of the dustproof box 11, the transmission shaft 25 is mounted on the first reducer 24, the two sets of first pulleys 26 are respectively mounted on the transmission shaft 25 and one of the sets of rotating shafts 21, the first belt 27 is tensioned on the two sets of first pulleys 26, the two sets of second pulleys 28 are respectively mounted on the two sets of rotating shafts 21, and the second belt 29 is tensioned on the two sets of second pulleys 28; the purge mechanism 03 includes an air pump 31, an exhaust pipe 32, and an air supply pipe 33 and multiple groups of first nozzles 34, the bottom end of the air pump 31 is connected to the top of the dust-proof box 11, the exhaust pipe 32 is installed on the air pump 31, the air supply pipe 33 is installed in the cavity of the dust-proof box 11, and multiple groups of first nozzles 34 are installed on the air supply pipe 33; the moving mechanism 04 includes a second motor 41, a second reducer 42, a screw box 43, a reciprocating screw 44 and a slider 45, the second motor 41 is installed on the dust-proof box 11, the second reducer 42 is installed on the dust-proof box 11, the screw box 43 is installed in the cavity of the dust-proof box 11, the reciprocating screw 44 is rotatably installed in the screw box 43 and longitudinally connected to the second reducer 42, and the slider 45 is slidably installed in the screw box 43;During operation, first, the conveying roller 13 drives the corner piece to be conveyed forward. When the two sets of positioners 16 detect that the corner piece has passed, the conveying roller 13 stops rotating through an electrical signal. The four sets of electric cylinders 14 push the two sets of clamping plates 15 to clamp the corner piece. The dustproof box 11 is provided to prevent the foundry sand and waste chips from splashing during the blowing. The foundry sand and waste chips are collected and discharged by the conveying roller 13. The first motor 23 is started. The first motor 23 drives the transmission shaft 25 to rotate through the first reducer 24. The transmission shaft 25 drives another set of transmission shafts 25 and the rotating shaft 21 connected thereto to rotate through the first pulley 26. The rotating shaft 21 drives the second pulley 28 to rotate. The second pulley 28 is rotated through the second belt 29. The second pulley 28 and the rotating shaft 21 are driven to rotate. The two rotating shafts 21 drive the two cleaning brushes 22 to clean the diagonal pieces. The first reducer 24 drives the air pump 31 to extract air. The air pump 31 extracts air through the exhaust pipe 32 and delivers the compressed air through the air supply pipe 33 to the multiple sets of first nozzles 34. The multiple sets of first nozzles 34 clean the diagonal pieces and the two cleaning brushes 22, conveniently blowing the casting sand and waste into the funnel 12. The second motor 41 is started. The second motor 41 drives the reciprocating screw 44 to rotate through the second reducer 42. The reciprocating screw 44 drives the slider 45 to reciprocate. The slider 45 drives the cutting mechanism 05 to reciprocate and cut the pouring gate of the diagonal piece.

[0022] Example 2

[0023] like Figures 1 to 5As shown, a container casting corner section processing device of the present invention is based on Example 1; the cutting mechanism 05 includes two groups of hydraulic cylinders 51, a connecting plate 52, a cutting machine 53, an air hose 54 and two groups of second nozzles 55, the top of the two groups of hydraulic cylinders 51 are connected to the bottom end of the slider 45, the top of the connecting plate 52 is connected to the bottom end of the two groups of hydraulic cylinders 51, the cutting machine 53 is installed on the connecting plate 52, the air hose 54 is installed on the connecting plate 52 and is connected to the inside of the air pipe 33, and the two groups of second nozzles 55 are both installed on the connecting plate 52 and connected to the air pipe 33. The hose 54 is internally connected; when it is working, first, the conveyor roller 13 drives the corner piece to be transported forward. When the two sets of positioners 16 detect that the corner piece has passed, the conveyor roller 13 stops rotating through an electrical signal. The four sets of electric cylinders 14 push the two sets of clamping plates 15 to clamp the corner piece. The dustproof box 11 is provided to prevent the casting sand and waste chips from splashing during the blowing. The casting sand and waste chips are collected and discharged by the conveyor roller 13. The first motor 23 is started. The first motor 23 drives the transmission shaft 25 to rotate through the first reducer 24. The transmission shaft 25 drives the other set of transmission shafts 25 through the first pulley 26. The rotating shaft 21 connected thereto rotates, and the rotating shaft 21 drives the second pulley 28 to rotate. The second pulley 28 drives another set of second pulleys 28 and the rotating shaft 21 to rotate through the second belt 29. The two sets of rotating shafts 21 drive the two sets of cleaning brushes 22 to clean the diagonal pieces. The first reducer 24 drives the air pump 31 to extract air. The air pump 31 extracts air through the exhaust pipe 32 and delivers the compressed air to the multiple sets of first nozzles 34 through the air supply pipe 33. The multiple sets of first nozzles 34 blow the diagonal pieces and the two sets of cleaning brushes 22 to facilitate blowing the casting sand and waste chips into the funnel 12. Start The second motor 41 drives the reciprocating screw 44 to rotate through the second reducer 42, the reciprocating screw 44 drives the slider 45 to move back and forth, the slider 45 drives the cutting mechanism 05 to move back and forth, and the two groups of hydraulic cylinders 51 are adjusted according to the height of the corner piece. The two groups of hydraulic cylinders 51 push the connecting plate 52 downward to facilitate the cutting machine 53 to cut the pouring port of the corner piece. At the same time, the compressed air in the air pipe 33 is transported to the two groups of second nozzles 55 through the air hose 54. The two groups of second nozzles 55 blow away the waste chips generated when the corner piece is cut to enhance the cleaning effect.

[0024] The first motor 23, the first reducer 24, the air pump 31, the second motor 41 and the second reducer 42 of the utility model are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A container casting corner piece section processing device, comprising a conveying mechanism (01); characterized in that: The invention also includes a cleaning mechanism (02), a blowing mechanism (03), a moving mechanism (04) and a cutting mechanism (05). The cleaning mechanism (02) is installed on the conveying mechanism (01) and performs sand removal on the corner pieces. The blowing mechanism (03) is installed on the cleaning mechanism (02) and performs blowing on the corner pieces. The moving mechanism (04) is installed on the conveying mechanism (01) and drives the cutting mechanism (05) to move. The cutting mechanism (05) is installed on the moving mechanism (04) and performs cutting on the pouring port of the corner piece.

2. A container casting corner piece section processing device according to claim 1, characterized in that: The conveying mechanism (01) includes a dustproof box (11), a funnel (12), a conveying roller (13), four groups of electric cylinders (14), two groups of clamping plates (15) and two groups of positioners (16). The bottom end of the dustproof box (11) is connected to the ground. A cavity is provided inside the dustproof box (11). A feed port and a discharge port are provided on the dustproof box (11). The top end of the funnel (12) is connected to the bottom end of the dustproof box (11). The conveying roller (13) is installed in the cavity of the dustproof box (11). The four groups of electric cylinders (14) are installed in pairs in the cavity of the dustproof box (11). The clamping plates (15) are installed on the two groups of electric cylinders (14) on the same side. The two groups of positioners (16) are respectively installed on the two groups of clamping plates (15).

3. The container casting corner piece section processing device according to claim 2, characterized in that: The cleaning mechanism (02) comprises two sets of rotating shafts (21), two sets of cleaning brushes (22), a first motor (23), a first speed reducer (24), a transmission shaft (25), two sets of first pulleys (26), a first belt (27), two sets of second pulleys (28) and a second belt (29). The two sets of rotating shafts (21) are rotatably mounted in the cavity of the dustproof box (11). The two sets of cleaning brushes (22) are respectively mounted on the two sets of rotating shafts (21). The bottom end of the first motor (23) is connected to the dustproof box (11). ), the bottom end of the first reducer (24) is connected to the top of the dustproof box (11), the transmission shaft (25) is installed on the first reducer (24), the two groups of first pulleys (26) are respectively installed on the transmission shaft (25) and one group of rotating shafts (21), the first belt (27) is tensioned and installed on the two groups of first pulleys (26), the two groups of second pulleys (28) are respectively installed on the two groups of rotating shafts (21), and the second belt (29) is tensioned and installed on the two groups of second pulleys (28).

4. The container casting corner piece section processing device according to claim 2, characterized in that: The purge mechanism (03) includes an air pump (31), an air extraction pipe (32), an air delivery pipe (33) and a plurality of first nozzles (34). The bottom end of the air pump (31) is connected to the top end of the dustproof box (11). The air extraction pipe (32) is installed on the air pump (31). The air delivery pipe (33) is installed in the cavity of the dustproof box (11). The plurality of first nozzles (34) are all installed on the air delivery pipe (33).

5. The container casting corner piece section processing device according to claim 2, characterized in that: The moving mechanism (04) includes a second motor (41), a second reducer (42), a screw box (43), a reciprocating screw (44) and a slider (45). The second motor (41) is mounted on the dustproof box (11), the second reducer (42) is mounted on the dustproof box (11), the screw box (43) is mounted in the cavity of the dustproof box (11), the reciprocating screw (44) is rotatably mounted in the screw box (43) and longitudinally connected to the second reducer (42), and the slider (45) is slidably mounted in the screw box (43).

6. The container casting corner piece section processing device according to claim 5, characterized in that: The cutting mechanism (05) comprises two groups of hydraulic cylinders (51), a connecting plate (52), a cutting machine (53), an air hose (54) and two groups of second nozzles (55). The top ends of the two groups of hydraulic cylinders (51) are connected to the bottom ends of the slider (45), the top end of the connecting plate (52) is connected to the bottom ends of the two groups of hydraulic cylinders (51), the cutting machine (53) is mounted on the connecting plate (52), the air hose (54) is mounted on the connecting plate (52) and is in communication with the interior of the air pipe (33), and the two groups of second nozzles (55) are both mounted on the connecting plate (52) and are in communication with the interior of the air hose (54).

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