Sponge strip cutting machine

By designing a sponge strip cutting machine and utilizing components such as an adjustable disc-shaped sponge strip cutter and a lifting platform, the problem of traditional sponge cutting devices being unable to adjust the cutting size and continuity is solved, thus achieving efficient production of sponge blocks.

CN223407063UActive Publication Date: 2025-10-03SUZHOU MANHAI INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202422831818.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-03
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The traditional sponge cutting device has a single function, is inconvenient to adjust the size of the cut sponge block, has low production continuity and efficiency, and cannot further cut the sponge strips into sponge blocks.

Method used

A sponge strip cutting machine was designed, which included a rotatable air shaft, a disc-shaped sponge strip cutter, a lifting platform, a push rod and a cutting groove. By adjusting the spacing between the disc-shaped sponge strip cutters and the cutting method, continuous cutting and dicing of sponge strips were achieved.

Benefits of technology

The efficient and continuous production of sponge blocks is realized, and the cutting size can be adjusted according to needs, thereby improving production efficiency and continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sponge strip cutting machine which comprises a machine frame, a rotatable air expansion shaft is horizontally and transversely arranged at one end of the machine frame, a plurality of disc-shaped sponge strip cutters are arranged on the air expansion shaft, a plurality of conveying rolling shafts are arranged on the machine frame, a lifting platform is horizontally and longitudinally arranged at the other end of the machine frame, and a plurality of cutting grooves are formed in the lifting platform. A cutting groove is formed in one end of the rack, a plurality of disc-shaped sponge block cutters are arranged in the cutting groove, a first pushing rod and a first driving mechanism are arranged at the other end of the rack, a transverse moving frame is horizontally arranged at the other end of the rack, two first linear sliding rails are horizontally and transversely arranged on the transverse moving frame, and a second pushing rod is arranged on the transverse moving frame; the two ends of the second material pushing rod are slidably arranged on the two first linear sliding rails correspondingly, a second driving mechanism used for driving the second material pushing rod to slide horizontally and transversely is arranged on the rack, and the second material pushing rod is located above the lifting platform. The sponge strip cutting machine is used for cutting large sponge into small sponge blocks, and production continuity is good.
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Description

Technical Field

[0001] The utility model relates to a sponge strip cutting machine, belonging to the technical field of sponge block production equipment. Background Art

[0002] Sponge blocks are a versatile product used for cleaning and other purposes. Individual sponge blocks are typically cut from larger pieces of sponge and manufactured using a sponge cutting device. Traditional sponge cutting devices have limited functionality, making it difficult to adjust the size of the blocks, or discontinuously collecting and cutting the blocks, resulting in a lack of production continuity.

[0003] Patent publication number CN 220838466 U discloses a sponge strip cutting machine, comprising a box body, a feed port provided on one side of the box body, a reel provided at the center of the box body, a conveyor roller group provided near the feed port on the side of the reel, a paper tube sleeved on the outer wall of the reel, and adhesive provided on the surface of the paper tube. The end of the sponge board located outside the box body passes through the feed port and the conveyor roller group and is connected to the adhesive. A drive motor is also provided outside the box body, which is in transmission connection with the reel roller, and the sponge board rotates along the surface of the paper tube into a cylindrical shape. A cutting assembly is also provided inside the box body. In this application, the rewinding device and the cutting device are combined, so that the two steps of packaging and cutting can be completed independently and in one go, reducing the transportation between devices, reducing the equipment usage cost, and improving production efficiency. The sponge strips are discharged directly in the form of a round roll for direct transportation or processing. The structure is simple, easy to use, and greatly improves packaging efficiency. However, this application does not solve the problem of further cutting the sponge strips into sponge blocks. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a sponge strip cutting machine, which is used for cutting large pieces of sponge into small pieces of sponge blocks and has good production continuity.

[0005] The cam is provided with a plurality of rollers, and the two rollers are equipped with a plurality of rollers, each of which is equipped with a plurality of rollers, and the two rollers are equipped with a plurality of rollers.

[0006] Preferably, a sponge end face cutting mechanism is provided on the outer side of one end of the frame, and the sponge end face cutting mechanism includes a mounting frame, two second linear slide rails are arranged horizontally and longitudinally on the mounting frame, and a mounting frame is arranged on the two second linear slide rails, and the two ends of the mounting frame are respectively slidably arranged on the two second linear slide rails, and a third linear slide rail is arranged horizontally and transversely on the mounting frame, and an end face cutter mounting seat is slidably arranged on the third linear slide rail, and an end face cutter is arranged on the end face cutter mounting seat, and the central axis of the end face cutter is arranged horizontally and longitudinally, and a first motor for driving the end face cutter to rotate is provided on the end face cutter mounting seat.

[0007] Preferably, the mounting frame is provided with a third driving mechanism for driving the end face cutter mounting seat to slide on the third linear slide rail.

[0008] Preferably, two fourth linear slides are horizontally arranged on the frame, and a cutter adjustment mechanism is arranged on the two fourth linear slides. The cutter adjustment mechanism includes a slide seat, and the two ends of the slide seat are respectively slidably arranged on the two fourth linear slides. A cutter paddle is vertically arranged below the slide seat, and a first cylinder for driving the cutter paddle to extend and retract up and down is arranged on the slide seat. A fourth driving mechanism for driving the slide seat to slide horizontally and laterally on the fourth linear slide is provided on the frame.

[0009] Preferably, a sensor for sensing the position of the disc-shaped sponge strip cutter is provided on the slide seat.

[0010] Preferably, a material receiving basket that can be horizontally moved and raised and lowered is provided on the outer side of the transverse moving frame.

[0011] Preferably, the first driving mechanism, the third driving mechanism and the fourth driving mechanism are cylinders or motors.

[0012] Preferably, two rotatable guide shafts are horizontally arranged at one end of the frame, the two guide shafts are arranged in parallel up and down, and the two guide shafts are located outside the inflatable shaft.

[0013] The beneficial effects of the utility model are as follows: the sponge strip cutting machine of the utility model is used for cutting large pieces of sponge into small pieces of sponge blocks; the size of the cut sponge blocks can be adjusted by adjusting the spacing of the disc-shaped sponge strip cutters; the production continuity is good and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0015] Figure 1 This is a schematic structural diagram of a sponge cutting machine according to an embodiment of the present invention;

[0016] Figure 2 This is an enlarged view of the disc-shaped sponge strip cutting knife in the sponge strip cutting machine of the present invention;

[0017] Figure 3 This is an enlarged view of the transverse moving frame of the sponge cutting machine of the present invention;

[0018] Figure 4 It is an enlarged view of the sponge end surface cutting mechanism in the sponge strip cutting machine of the present invention. DETAILED DESCRIPTION

[0019] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figures 1 to 4, the utility model embodiment includes: a sponge cutting machine, which includes a frame 1, a rotatable air shaft 2 is horizontally arranged at one end of the frame 1, the air shaft 2 is driven by a corresponding servo motor (not marked in the figure), and a plurality of disc-shaped sponge strip cutters 3 are arranged on the air shaft 2, a plurality of conveying rollers 4 are horizontally arranged on the frame 1, and the conveying rollers 4 are driven to rotate by the corresponding motors on the frame, a lifting platform 5 is horizontally and longitudinally arranged at the other end of the frame 1, and a plurality of cutting grooves 6 are arranged on the lifting platform 5, and a plurality of disc-shaped sponge block cutters 7 are arranged in the cutting grooves 6, and the plurality of disc-shaped sponge block cutters 7 are installed on the rotating shaft 30, and the rotating shaft 30 is driven by the corresponding motor (not marked in the figure). The blade of the knife 7 is exposed outside the cutting groove 6, and the other end of the frame 1 is horizontally provided with a first push rod 8 and a first driving mechanism 9 that drives the first push rod 8 to move horizontally and horizontally. The other end of the frame 1 is horizontally provided with a transverse frame 10, and the transverse frame 10 is horizontally provided with two first linear slide rails 11. The two first linear slide rails 11 are respectively located at the two ends of the transverse frame 10, and a second push rod 12 is provided on the transverse frame 10. The two ends of the second push rod 12 are respectively slidably provided on the two first linear slide rails 11, and a second driving mechanism 13 for driving the second push rod 12 to slide horizontally and horizontally is provided on the frame 1, and the second push rod 12 is located above the lifting platform 5. The second driving mechanism 13 includes a screw seat 31 installed on the transverse frame 10, a screw 32 is horizontally installed on the screw seat 31, a matching nut block 33 is installed on the screw 32, and the nut block 33 is fixedly connected to the second pusher rod 12. A second motor 34 that drives the screw 32 to rotate is installed on the transverse frame 10. The second motor 34 drives the screw 32 to rotate. The screw 32 is axially fixed, so the nut block 33 will move horizontally on the screw 32, driving the second pusher rod 12 to slide horizontally on the two first linear slide rails 11.

[0021] Preferably, a sponge end face cutting mechanism 14 is provided on the outer side of one end of the frame 1, and the sponge end face cutting mechanism 14 includes a mounting frame 15, and two second linear slide rails 16 are horizontally and longitudinally arranged on the mounting frame 15, and a mounting frame 17 is provided on the two second linear slide rails 16, and the two ends of the mounting frame 17 are respectively slidably arranged on the two second linear slide rails 16, and a third linear slide rail 18 is horizontally and laterally arranged on the mounting frame 17, and an end face cutter mounting seat 19 is slidably arranged on the third linear slide rail 18, and an end face cutter mounting seat 19 is provided with an end face cutter 20, and the central axis of the end face cutter 20 is horizontally and longitudinally arranged, and a first motor 21 for driving the end face cutter 20 to rotate is provided on the end face cutter mounting seat 19.

[0022] Preferably, the mounting bracket 15 is provided with a third driving mechanism 22 for driving the end face cutter mounting seat 19 to slide on the third linear slide rail 18 .

[0023] Preferably, two fourth linear slides 23 are horizontally arranged on the frame 1, and a cutter adjustment mechanism 24 is provided on the two fourth linear slides 23. The cutter adjustment mechanism 24 includes a slide seat 25, and the two ends of the slide seat 25 are respectively slidably arranged on the two fourth linear slides 23. A cutter paddle 26 is vertically arranged below the slide seat 25, and a first cylinder 27 for driving the cutter paddle 26 to extend and retract up and down is provided on the slide seat 25. A fourth drive mechanism 35 for driving the slide seat 25 to slide horizontally and laterally on the fourth linear slide 23 is provided on the frame 1, and the fourth drive mechanism 35 includes a rotatable screw pair.

[0024] Preferably, the slide seat 25 is provided with a sensor (not shown in the figure) for sensing the position of the disc-shaped sponge strip cutter 3 .

[0025] Preferably, a material receiving basket 28 that can be horizontally moved and raised and lowered is provided on the outer side of the transverse moving frame 10 .

[0026] Preferably, the first driving mechanism 9, the third driving mechanism 22 and the fourth driving mechanism 27 are cylinders, electric cylinders or motors.

[0027] Preferably, two rotatable guide shafts 29 are horizontally provided at one end of the frame 1 , and the two guide shafts 29 are arranged in parallel up and down, and the two guide shafts 29 are located outside the inflatable shaft 2 .

[0028] When the sponge cutting machine of the present invention is working, a whole sponge 36 is placed on the working platform 37 of the sponge end cutting mechanism 14, and the first motor 21 drives the end cutter 20 to rotate to cut the end of the sponge 36 so that the end of the sponge 36 is neat, and the end cutter mounting seat 19 slides on the third linear slide rail 18 to cut off the end of the whole sponge 36. The sponge 36 is then transferred between the two guide shafts 29, and the two guide shafts 29 rotate to drive the sponge 36 to move forward to the multiple disc-shaped sponge strip cutters 3. The rotating multiple disc-shaped sponge strip cutters 3 cut the sponge 36 into sponge strips longitudinally, and the sponge strips are conveyed forward to the conveying roller 4. The rotating conveying roller 4 drives the sponge strip to move longitudinally forward to the first pushing rod 8. The first pushing rod 8 pushes the sponge strip horizontally backward to the lifting platform 5. The disc-shaped sponge block cutter 7 rotates, and the lifting platform 5 rises. The second pushing rod 12 pushes the sponge strip to the rotating disc-shaped sponge block cutter 7 for cutting, and the sponge strip is cut into sponge blocks. The sponge blocks fall onto the receiving basket 28 for collection. The processing of the sponge is completed. After the sponge is cut into strips, it is cut into blocks to process the sponge into required sponge blocks.

[0029] The cutter adjustment mechanism 24 can adjust the spacing between adjacent disc-shaped sponge strip cutters 3 to adapt to the cutting of sponge strips of different specifications. At the beginning, the inflatable shaft 2 is deflated, and the disc-shaped sponge strip cutters 3 are loosened on the inflatable shaft 2. Multiple disc-shaped sponge strip cutters 3 are first moved to one end of the inflatable shaft 2, and then the slide seat 25 slides back and forth on the fourth linear slide rail 23. The cutter paddle 26 moves the disc-shaped sponge strip cutters 3 one by one to the corresponding positions on the inflatable shaft 2 according to the sensor position sensing. After the positions of multiple disc-shaped sponge strip cutters 3 are determined, the inflatable shaft 2 is inflated again to fix the multiple disc-shaped sponge strip cutters 3 on the inflatable shaft 2.

[0030] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A sponge cutting machine, comprising a frame, characterized in that: One end of the frame is horizontally and laterally provided with a rotatable inflatable shaft, and the inflatable shaft is provided with multiple disc-shaped sponge strip cutters, and the frame is horizontally and laterally provided with multiple conveying rollers, and the other end of the frame is horizontally and longitudinally provided with a lifting platform, and the lifting platform is provided with multiple cutting grooves, and multiple disc-shaped sponge block cutters are provided in the cutting grooves. The other end of the frame is horizontally and laterally provided with a first pushing rod and a first driving mechanism that drives the first pushing rod to move horizontally and laterally. The other end of the frame is horizontally provided with a transverse frame, and two first linear slides are horizontally and laterally provided on the transverse frame, and the two first linear slides are respectively located at the two ends of the transverse frame, and a second pushing rod is provided on the transverse frame, and the two ends of the second pushing rod are respectively slidably arranged on the two first linear slides, and the frame is provided with a second driving mechanism for driving the second pushing rod to slide horizontally and laterally, and the second pushing rod is located above the lifting platform.

2. The sponge cutting machine according to claim 1, characterized in that: A sponge end face cutting mechanism is provided on the outer side of one end of the frame, and the sponge end face cutting mechanism includes a mounting frame, two second linear slide rails are provided horizontally and longitudinally on the mounting frame, a mounting frame is provided on the two second linear slide rails, two ends of the mounting frame are respectively slidably provided on the two second linear slide rails, a third linear slide rail is provided horizontally and transversely on the mounting frame, an end face cutter mounting seat is slidably provided on the third linear slide rail, an end face cutter is provided on the end face cutter mounting seat, the central axis of the end face cutter is provided horizontally and longitudinally, and a first motor for driving the end face cutter to rotate is provided on the end face cutter mounting seat.

3. The sponge cutting machine according to claim 2, characterized in that: The mounting frame is provided with a third driving mechanism for driving the end face cutter mounting seat to slide on the third linear slide rail.

4. The sponge cutting machine according to claim 3, characterized in that: Two fourth linear slides are horizontally arranged on the frame, and a cutter adjustment mechanism is arranged on the two fourth linear slides. The cutter adjustment mechanism includes a slide seat, and both ends of the slide seat are respectively slidably arranged on the two fourth linear slides. A cutter paddle is vertically arranged below the slide seat, and a first cylinder for driving the cutter paddle to extend and retract up and down is arranged on the slide seat. A fourth driving mechanism for driving the slide seat to slide horizontally and laterally on the fourth linear slide is provided on the frame.

5. The sponge cutting machine according to claim 4, characterized in that: The slide seat is provided with a sensor for sensing the position of the disc-shaped sponge strip cutter.

6. The sponge cutting machine according to claim 1, characterized in that: A material receiving basket which can be moved horizontally and lifted is arranged on the outer side of the transverse moving frame.

7. The sponge cutting machine according to claim 4, characterized in that: The first driving mechanism, the third driving mechanism and the fourth driving mechanism are cylinders or motors.

8. The sponge cutting machine according to claim 1, characterized in that: Two rotatable guide shafts are horizontally arranged at one end of the frame, and the two guide shafts are arranged in parallel up and down, and the two guide shafts are located outside the inflatable shaft.

Citation Information

Patent Citations

  • Sponge strip cutting machine

    CN220838466U