Support for charging pile
By designing the bracket structure of the crossbeam unit and the connecting beam, the problem of inconvenient installation and maintenance of the charging pile bracket after the weight of the ACDC module increases is solved, efficient installation and stability are improved, and costs are reduced.
Patent Information
- Application Number
- CN202422690047.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-05
AI Technical Summary
After the weight of the ACDC module increases, the existing charging pile bracket becomes inconvenient and costly to install and maintain, and lacks sufficient overall strength and stability.
A support structure including a beam unit and a connecting beam was designed. The beam unit consists of a pallet, a front beam, a rear beam and a supporting beam. It is connected by anti-loosening bolts to increase the thickness and strength of the pallet and the beam, and a detachable connection method is adopted to improve installation efficiency and structural stability.
It enhances the load-bearing capacity and overall strength of the bracket, improves installation efficiency, reduces production and maintenance costs, and ensures the stability and safety of the structure.
Smart Images

Figure CN223407799U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of charging piles and relates to a bracket for a charging pile. Background Art
[0002] With the rapid development of the electric vehicle industry, market demand for vehicle charging stations is increasing. Vehicle charging stations typically use ACDC modules to convert 380VAC three-phase AC power to 150-1000VDC DC power, enabling the vehicle's fast charging function. As the power of the ACDC module increases, its weight also increases accordingly, placing higher demands on the module's fixed structure. However, irregular, unreasonable, and unscientific bracket structures increase the complexity of subsequent installation and maintenance. Therefore, a bracket is needed that increases the overall strength of the ACDC module installation while maintaining the overall layout of the charging station and controlling production costs. Utility Model Content
[0003] The purpose of the utility model is to provide a bracket for a charging pile, which solves the technical problem of the existing bracket in the prior art that the weight of the ACDC module increases and the subsequent installation and maintenance is difficult.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a bracket for a charging pile includes: a beam unit and a connecting beam; the beam unit includes a tray, a front beam is provided on one side of the tray, and a rear beam is provided on the other side, connecting holes are provided on the front beam and the rear beam, the connecting beam is provided on the side of the front beam away from the rear beam, the front beam and the rear beam are both fixedly connected to the tray, and the connecting beam is fixedly connected to the front beam.
[0005] Furthermore, a support beam is provided on the pallet, and the support beam is fixedly connected to the pallet.
[0006] Furthermore, the axis of the front cross beam is parallel to the axis of the rear cross beam; the axis of the front cross beam is parallel to the axis of the support beam.
[0007] Furthermore, the diameters of the connecting holes on both sides of the front crossbeam and the rear crossbeam are 5-7 mm.
[0008] Furthermore, a side of the pallet close to the support beam is provided with an avoidance hole, and a plurality of the avoidance holes are fixedly mounted on the pallet.
[0009] Furthermore, the diameter of the avoidance hole is 6-8 mm.
[0010] Furthermore, the front crossbeam and the tray are riveted together via a connecting piece, and the rear crossbeam and the tray are riveted together via a connecting piece.
[0011] Furthermore, the thickness of the tray is 1.3-1.7 mm.
[0012] Furthermore, the thickness of the front cross beam is 1.8-2.2 mm.
[0013] Furthermore, the thickness of the rear cross beam is 1.8-2.2 mm.
[0014] Compared with the prior art, the present invention has the following beneficial technical effects:
[0015] The utility model provides a bracket for a charging pile, wherein the tray, the front cross beam and the rear cross beam are weighted to increase the load-bearing capacity of the bracket, and the front cross beam and the connecting beam are connected by a connecting piece to increase the overall strength of the bracket.
[0016] The utility model provides a bracket for a charging pile, wherein the crossbeam unit and the connecting beam are detachably connected, thereby improving installation efficiency, enabling quick installation, and being beneficial to batch production management and later expansion needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a structural schematic diagram of a bracket for a charging pile in the utility model;
[0019] Figure 2 This is a schematic structural diagram of a tray in an embodiment of the present utility model;
[0020] Figure 3 It is a structural schematic diagram of the front crossbeam in an embodiment of the present utility model.
[0021] Reference numerals:
[0022] 1- crossbeam unit; 11- pallet; 12- front crossbeam; 13- rear crossbeam; 14- support beam; 15- avoidance hole; 2- connecting beam. DETAILED DESCRIPTION
[0023] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0024] It should be noted that the terms "first," "second," and the like in the specification and claims of the present invention and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the numbers used in this manner are interchangeable where appropriate so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof, for example, a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or that are inherent to these processes, methods, products, or apparatus.
[0025] The present invention is described in further detail below with reference to the accompanying drawings:
[0026] Example 1
[0027] The utility model provides a bracket for a charging pile, comprising a beam unit 1 and a connecting beam 2; the beam unit 1 comprises a tray 11, a front beam 12 is provided on one side of the tray 11, and a rear beam 13 is provided on the other side, the front beam 12 and the rear beam 13 are provided with connecting holes, the connecting beam 2 is provided on the side of the front beam 12 away from the rear beam 13, the front beam 12 and the rear beam 13 are both fixedly connected to the tray 11, and the connecting beam 2 is fixedly connected to the front beam 12.
[0028] Specifically, if Figure 1 As shown, the crossbeam unit 1 includes a tray 11, a front crossbeam 12, a rear crossbeam 13, and a support beam 14. The front crossbeam 12 is arranged at the upper end of the tray 11, and the rear crossbeam 13 is arranged at the lower end of the tray 11. The front crossbeam 12 and the rear crossbeam 13 are riveted to the tray 11 through connectors. In this embodiment, the connectors are anti-loosening bolts. Anti-loosening bolts are bolts with special anti-loosening functions. When tightened, they generate a strong reaction force and friction, thereby preventing backward movement and achieving an anti-loosening effect. If the charging pile is subjected to a large impact or vibration during use, the anti-loosening bolts can effectively prevent the crossbeam unit from loosening, thereby increasing its service life.
[0029] The front crossbeam 12 and the rear crossbeam 13 have the same structural dimensions. The difference between them is that one is located at the upper end of the pallet 11 and the other is located at the lower end of the pallet 11. The axis of the front crossbeam 12 and the axis of the rear crossbeam 13 are parallel to each other, and they can jointly withstand forces and moments in different directions, thereby improving the stability and load-bearing capacity of the entire bracket. In addition, the parallelism of the front crossbeam 12 and the rear crossbeam 13 facilitates precise assembly and positioning, reducing errors and deviations. During use, regular inspection and maintenance are carried out to ensure the stability and safety of the structure. The support beam 14 is fixedly mounted on the pallet 11, and the axis of the support beam 14 is parallel to the axis of the front crossbeam 12.
[0030] A side of the tray 11 close to the support beam 14 is provided with an escape hole 15 , and a plurality of the escape holes 15 are fixedly mounted on the tray 11 .
[0031] like Figure 2 As shown, the tray 11 is provided with escape holes 15 on one side near the support beam 14. These holes are evenly distributed throughout the tray 11 and have a diameter of 6-8 mm. In this embodiment, the escape holes have a diameter of 7 mm. These holes are used not only to avoid components but also for fixing, connecting, or transmitting signals. The diameter of the escape holes directly affects the realization of these functions. The 7 mm escape holes allow the support beam 14 and tray 11 to be detachably connected via connectors, preventing them from falling or becoming loose.
[0032] The diameter of the connecting holes on both sides of the front crossbeam 12 and the rear crossbeam 13 is 5-7 mm.
[0033] like Figure 3 As shown, the diameters of the connecting holes on both sides of the front crossbeam 12 and the rear crossbeam 13 are both 6mm in this embodiment, which is compatible with the connecting parts. The connecting parts of the connecting holes on both sides of the front crossbeam 12 are different in size from the connecting parts of the connecting holes in the middle section of the front crossbeam 12. In other words, the anti-loosening bolts on both sides are M6 in size. The M6 connector can provide a stronger fastening effect. In application scenarios that need to withstand large loads or vibrations, it can better maintain the stability of the connection and reduce downtime and maintenance costs caused by connection failure. Finally, manually tightening the connector of this size can provide a better feel, making the installation process smoother. In this embodiment, the connecting parts are all anti-loosening bolts, and the difference is the size.
[0034] Connecting beam 2 is mounted on one side of the front crossbeam 12 and is threadedly connected to the front crossbeam 12 via connectors. One end of connecting beam 2 is detachably connected to the front crossbeam 12, while the other end is connected to the charging pile frame. Connecting beam 2 primarily enhances the integrity and rigidity of the overall structure, improving stability and load-bearing capacity while reducing deformation and displacement.
[0035] The crossbeam unit 1 and the connecting beam 2 are detachably connected. Traditional connection methods may require complex welding or permanent fastening operations, which are not only time-consuming and labor-intensive, but also often cause many problems if errors or adjustments are required during installation. However, the detachable connection allows installers to operate more flexibly on site. For example, when assembling the crossbeam unit 1 and the connecting beam 2, workers can easily align them with the corresponding connection points and quickly complete the installation through simple mechanical connection methods such as bolts and snap-fit connections. This convenience significantly shortens the installation time of a single charging pile, thereby improving installation efficiency overall.
[0036] The advantages of detachable connections are even more pronounced for mass production management. On the production line, individual components can be manufactured and processed separately and then quickly assembled together during assembly. This modular production approach not only facilitates quality control and management but also effectively improves production efficiency. Different production teams can focus on producing their own components, which are then assembled into complete brackets using standardized detachable connections. Furthermore, detachable components can be packaged and transported more compactly during transportation, reducing shipping space and costs while also minimizing the risk of damage to the components during transport.
[0037] The thickness of the pallet 11 is 1.3-1.7 mm. In this embodiment, the thickness of the pallet 11 is 1.5 mm, and the thickness of an ordinary pallet is 1.2 mm. The pallet 11 with a thickness of 1.5 mm has a higher load-bearing capacity than the pallet 11 with a thickness of 1.2 mm, making the pallet 11 more stable when bearing heavy objects. During long-term use, the pallet 11 with a thickness of 1.5 mm can better resist wear and scratches, thereby extending its service life. When impacted by external forces, the pallet 11 with a thickness of 1.5 mm can better absorb impact energy and reduce the possibility of damage. At the same time, the pallet 11 with a thickness of 1.5 mm can provide more stable structural support, reducing the failure of the pallet 11 due to deformation or warping, which helps to ensure the stability and safety of the pallet during storage and transportation. Due to the improved durability and stability, the pallet 11 with a thickness of 1.5 mm requires less maintenance and replacement, thereby reducing overall operating costs.
[0038] The thickness of the front crossbeam 12 is 1.8-2.2 mm. Specifically, in this embodiment, the thickness of the front crossbeam 12 is 2 mm, which is increased compared to the previous 1.2 mm thickness. When the charging pile is subjected to an unexpected side impact, such as a vehicle collision or collision with a heavy object, the thicker front crossbeam 12 can better resist deformation.
[0039] According to the principle of material mechanics, the bending section modulus of the front crossbeam 12 is proportional to the square of the thickness of the front crossbeam 12. Assuming that the width of the front crossbeam 12 remains unchanged, the bending section modulus of the original 1.2mm thick front crossbeam is , when the thickness becomes 2mm, the new bending section modulus is , the width of the front crossbeam 12 is , for a rectangular cross-section beam, the bending section modulus is:
[0040]
[0041] but ,
[0042]
[0043] That is, the anti-bending ability is increased by 2.78 times, which makes the charging pile less likely to be damaged when facing external forces, and improves the safety and service life of the charging pile.
[0044] In summary, the utility model provides a bracket for a charging pile, comprising a beam unit 1 and a connecting beam 2; the beam unit 1 comprises a tray 11, a front beam 12 is provided on one side of the tray 11, and a rear beam 13 is provided on the other side, the front beam 12 and the rear beam 13 are provided with connecting holes, the connecting beam 2 is provided on the side of the front beam 12 away from the rear beam 13, the front beam 12 and the rear beam 13 are both fixedly connected to the tray 11, and the connecting beam 2 is fixedly connected to the front beam 12. The front beam 12 and the rear beam 13 play an important supporting and connecting role in the bracket structure. Increasing their thickness can improve their own strength and rigidity. By increasing the thickness of the tray 11 to increase the weight, the tray 11 can better resist the pressure from above. The heavier tray 11 can provide more stable support and reduce the risk of deformation or damage due to uneven force.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A bracket for a charging pile, characterized by: It includes a beam unit (1) and a connecting beam (2); The crossbeam unit (1) comprises a tray (11), a front crossbeam (12) being provided on one side of the tray (11) and a rear crossbeam (13) being provided on the other side, connection holes being provided on the front crossbeam (12) and the rear crossbeam (13), the connecting beam (2) being provided on a side of the front crossbeam (12) away from the rear crossbeam (13), the front crossbeam (12) and the rear crossbeam (13) being fixedly connected to the tray (11), and the connecting beam (2) being fixedly connected to the front crossbeam (12).
2. The bracket for a charging pile according to claim 1, characterized in that: A support beam (14) is provided on the tray (11), and the support beam (14) is fixedly connected to the tray (11).
3. The bracket for a charging pile according to claim 2, characterized in that: The axis of the front crossbeam (12) and the axis of the rear crossbeam (13) are parallel to each other; The axis of the front cross beam (12) and the axis of the support beam (14) are parallel to each other.
4. The bracket for a charging pile according to claim 3, characterized in that: The diameters of the connecting holes on both sides of the front crossbeam (12) and the rear crossbeam (13) are 5-7 mm.
5. The bracket for a charging pile according to claim 2, characterized in that: A side of the tray (11) close to the support beam (14) is provided with an avoidance hole (15), and a plurality of the avoidance holes (15) are fixedly mounted on the tray (11).
6. The bracket for a charging pile according to claim 5, characterized in that: The diameter of the avoidance hole (15) is 6-8 mm.
7. The bracket for a charging pile according to claim 1, characterized in that: The front crossbeam (12) and the tray (11) are riveted together via a connecting piece, and the rear crossbeam (13) and the tray (11) are riveted together via a connecting piece.
8. The bracket for a charging pile according to claim 5, characterized in that: The thickness of the tray (11) is 1.3-1.7 mm.
9. The bracket for a charging pile according to claim 1, characterized in that: The thickness of the front crossbeam (12) is 1.8-2.2 mm.
10. The bracket for a charging pile according to claim 3, characterized in that: The thickness of the rear cross beam (13) is 1.8-2.2 mm.