Packaging device for annular lamp tube
By designing an automated lamp tube packaging device, using servo motors and threaded rods to achieve automatic shifting and dropping of lamp tubes, the problem of inconvenient operation of ring lamp tube packaging is solved, labor costs are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202422953920.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing annular lamp tube packaging devices require manual placement of lamp tubes in batches, which results in inconvenient operation due to low friction and increases labor costs.
A packaging device including a lamp tube conveyor belt, an arch frame and a pushing component was designed. A servo motor and a threaded rod were used to realize the automatic shifting and dropping of the lamp tubes. Pressure sensors and sensing probes were combined to achieve automatic loading.
The automatic loading of lamp tubes is realized, which reduces manual operation, reduces labor costs and improves production efficiency.
Smart Images

Figure CN223408220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging devices, in particular to a packaging device for annular lamp tubes. Background Art
[0002] The existing ring-shaped light tubes are transported through the assembly line during production. When the ring-shaped light tubes are packaged, the light tubes need to be placed in a box with a ring groove.
[0003] Publication No. CN112340095A discloses a ring-shaped tube packaging device for LED lamps, comprising a transmission device and a tube. The transmission device is provided with a feeding mechanism, a blanking mechanism, and a pressing mechanism. The feeding mechanism comprises a No. 1 fixed frame, a rotating rod, a motor, a fixed plate, a limiting sleeve, a fixed rod, a bracket, a limiting ring, a rotating frame, a limiting disk, a No. 1 connecting frame, a No. 2 connecting frame, and a No. 1 electric telescopic rod. When the transmission device drives its lower packaging box to move to the feeding mechanism, its No. 1 electric telescopic rod opens, forcing its limiting ring to rotate on the fixed rod. As the limiting ring rotates, it pulls its limiting block on the No. 4 connecting frame via a pull rod, thereby separating the limiting block from its limiting disk. The weight of the tube forces the rotating frame to rotate, causing the tube to detach from the rotating frame and fall into the lower packaging box. Subsequently, the No. 1 electric telescopic rod is extended and retracted, causing the limiting block to reengage and press the limiting disk. However, this patent still has the following problems in actual use:
[0004] During use of the above-mentioned device, the lamp tubes need to be manually placed in batches into specific positions. Since the friction of the ring-shaped lamp tubes is low, the stacked lamp tubes are not easy to place. Finally, the device requires extra care when adding lamp tubes, and the operation is relatively inconvenient. The existing operation of placing the lamp tubes into the lower packaging box is basically manual filling, and the simple repetitive operation leads to increased labor costs.
[0005] A packaging device for a ring-shaped light tube is proposed to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide a packaging device for annular lamp tubes, so as to solve the problem that the above-mentioned device proposed in the background technology needs to manually place the lamp tubes in batches into specific positions during use, and because the friction of the annular lamp tubes is relatively low, the stacked lamp tubes are not easy to place. Finally, the device needs to be extremely careful when adding lamp tubes, which makes the operation more inconvenient. The existing operation of placing the lamp tubes into the lower packaging box is basically manual filling, and the simple repetitive operation leads to an increase in labor costs.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a packaging device for annular light tubes, comprising a pair of transport frames, a light tube conveyor belt being installed in the middle of the transport frames, arch frames being symmetrically provided on the front and rear sides of the light tube conveyor belt, and a packaging box conveyor belt being installed in the middle of the arch frames;
[0008] The top surface of the lamp tube conveyor belt is provided with a pushing assembly, and the pushing assembly includes a baffle, which is fixedly installed on the side of the transport frame, and the top side of the transport frame is fixedly connected to an extension frame, and the other end of the extension frame is fixedly connected to a screw bin, and one end of the screw bin is externally fixedly connected to a servo motor, and the interior of the screw bin is rotatably connected to a threaded rod, and a threaded sleeve is slidably connected to the threaded rod, and the bottom of the screw bin is slidably connected to a connecting rod, and the bottom end of the connecting rod is fixedly connected to a push plate;
[0009] The top of the arch frame is clamped with a movable plate, the side of the movable plate is fixedly connected with a guide sleeve, and the lower surface of the top of the arch frame is fixedly connected with a sensing probe;
[0010] Wherein, a replacement component is provided on the arch frame.
[0011] Preferably, a pressure sensor is embedded in the side of the baffle close to the lamp tube, the threaded sleeve is fixedly connected to the connecting rod, and hard sponge pads are fixedly connected to the front and rear sides of the push plate.
[0012] Preferably, the front-to-rear length of the screw bin exceeds the lamp tube conveyor belt, the top surface height of the arch frame is flush with the top surface of the lamp tube conveyor belt, and the movable plate is provided with several specifications according to the diameter of the guide sleeve.
[0013] Preferably, the output end of the servo motor extends into the screw bin and is fixedly connected to the threaded rod.
[0014] Preferably, the replacement component includes a first guide bar and a second guide bar fixed to the surface of the movable plate, the first guide bar is installed on the left side of the guide sleeve, the second guide bar is installed on the right side of the guide sleeve, the second guide bar is arranged obliquely, and the first guide bar is parallel to the baffle.
[0015] Preferably, a socket is symmetrically fixedly connected to one side of the top of the arch frame, an insertion rod is inserted into the socket, a pair of convex sockets are fixedly connected to the right side of the movable plate, a movable rod is slidably connected inside the convex sockets, a pull ring is fixedly connected to one end of the movable rod that is close to each other, and the other end of the movable rod is fixedly connected to the insertion rod.
[0016] Preferably, a spring is provided between the convex sleeve and the insertion rod, and the spring sleeve is provided outside the movable rod.
[0017] Compared with the prior art, the present invention has the following beneficial effects: the packaging device for annular lamp tubes automatically moves the lamp tubes into the guide sleeve and drops into the lower packaging box below, thereby realizing automatic loading of the lamp tubes and avoiding the need for manual intermittent refilling of the lamp tubes, thus saving time and labor. The specific contents are as follows:
[0018] 1. By coordinating the baffle with the pressure sensor, the lamp tube conveyor belt stops rotating, and the servo motor rotates, so that the threaded rod drives the threaded sleeve to move, and the push plate and the hard sponge pad move together to push the lamp tube to the top surface of the arch frame, slide into the guide sleeve, and descend in the guide sleeve and fall into the lower packaging box below, realizing automatic filling. At the same time, it avoids manual intermittent feeding of the lamp tube, saving time and labor, and more conveniently integrating into the existing assembly line production system.
[0019] 2. By pulling the two pull rings, the movable rod drives the insertion rod to move out of the convex sleeve, so that the movable plate together with the guide sleeve is pulled out from the arch frame. Finally, the movable plate of appropriate specifications is replaced so that lamps of different specifications can be guided by appropriate guide sleeves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the installation structure of the arch frame and the movable plate;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the arch frame;
[0024] Figure 5 for Figure 3 Schematic diagram of the enlarged structure of area A in the middle;
[0025] Figure 6 This is a schematic diagram of the movable plate structure of another specification.
[0026] In the figure: 1. Transport rack; 101. Lamp tube conveyor belt; 102. Arch rack; 103. Packing box conveyor belt; 2. Pushing assembly; 201. Baffle; 202. Extension rack; 203. Screw bin; 204. Servo motor; 205. Threaded rod; 206. Threaded sleeve; 207. Connecting rod; 208. Push plate; 209. Hard sponge pad; 210. Movable plate; 211. Guide sleeve; 212. Sensing probe; 3. Replacement assembly; 301. First guide bar; 302. Second guide bar; 303. Insert sleeve; 304. Convex sleeve; 305. Insert rod; 306. Spring; 307. Pull ring; 308. Movable rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-6 The utility model provides a technical solution: a packaging device for annular lamp tubes, comprising a pair of transport frames 1, a lamp tube conveyor belt 101 is installed in the middle of the transport frame 1, arch frames 102 are symmetrically provided on the front and rear sides of the lamp tube conveyor belt 101, and a packaging box conveyor belt 103 is installed in the middle of the arch frame 102; the transport speed of the lamp tube conveyor belt 101 is lower than that of the packaging box conveyor belt 103, and the lower packaging boxes are evenly distributed on the packaging box conveyor belt 103.
[0029] The top surface of the lamp tube conveyor belt 101 is provided with a pushing assembly 2, which includes a baffle 201, which is fixedly installed on the side of the transport frame 1. The top side of the transport frame 1 is fixedly connected to an extension frame 202, and the other end of the extension frame 202 is fixedly connected to a screw bin 203. One end of the screw bin 203 is externally fixedly connected to a servo motor 204. The screw bin 203 is internally rotatably connected to a threaded rod 205, and a threaded sleeve 206 is threadedly slidably connected to the threaded rod 205. The bottom of the screw bin 203 is slidably connected to a connecting rod 207, and the bottom end of the connecting rod 207 is fixedly connected to a push plate 208.
[0030] Among them, the top of the arch frame 102 is clamped with a movable plate 210, the side of the movable plate 210 is fixedly connected with a guide sleeve 211, and the top lower surface of the arch frame 102 is fixedly connected with a sensing probe 212; the sensing probe 212 is existing technology.
[0031] Among them, a replacement component 3 is provided on the arch frame 102.
[0032] A pressure sensor is embedded inside the side of the baffle 201 close to the lamp tube, the threaded sleeve 206 is fixedly connected to the connecting rod 207, and the front and rear sides of the push plate 208 are fixedly connected with hard sponge pads 209; the hard sponge pads 209 will deform when squeezed by the first guide bar 301 and the second guide bar 302; the pressure sensor controls the lamp tube conveyor belt 101 and the servo motor 204 through an external control device, and the pressure sensor is fixedly installed inside the baffle 201, and a long strip is fixed through the sensing end, and the long strip is parallel to the surface of the baffle 201.
[0033] The front and rear lengths of the screw bin 203 exceed the lamp tube conveyor belt 101, the top surface height of the arch frame 102 is flush with the top surface of the lamp tube conveyor belt 101, and the movable plate 210 is provided with several specifications according to the diameter of the guide sleeve 211; the position of the guide sleeve 211 on different movable plates 210, and the position of the left edge of the guide sleeve 211 are always the same.
[0034] The output end of the servo motor 204 extends into the screw chamber 203 and is fixedly connected to the threaded rod 205; the servo motor 204 changes its rotation direction every time it receives a signal from the pressure sensor.
[0035] The replacement component 3 includes a first guide bar 301 and a second guide bar 302 fixed on the surface of the movable plate 210. The first guide bar 301 is installed on the left side of the guide sleeve 211, and the second guide bar 302 is installed on the right side of the guide sleeve 211. The second guide bar 302 is arranged obliquely, and the first guide bar 301 is parallel to the baffle 201; the first guide bar 301 and the second guide bar 302 can jointly guide the lamp tube to move toward the guide sleeve 211.
[0036] A socket 303 is symmetrically fixedly connected to one side of the top of the arch frame 102, and an insertion rod 305 is inserted into the socket 303. A pair of protruding sockets 304 are fixedly connected to the right side of the movable plate 210, and a movable rod 308 is slidably connected inside the protruding sockets 304. One end of the movable rod 308 that is close to each other is fixedly connected to a pull ring 307, and the other end of the movable rod 308 is fixedly connected to the insertion rod 305.
[0037] A spring 306 is provided between the convex sleeve 304 and the insertion rod 305 , and the spring 306 is sleeved on the outside of the movable rod 308 ; the two ends of the spring 306 are fixedly connected to the insertion rod 305 and the side of the convex sleeve 304 respectively.
[0038] Working principle: Before using this packaging device for ring light tube, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 6 As shown, first, as the lamp tube conveyor belt 101 is transported, the lamp tubes thereon are blocked by the baffle 201. At this time, the baffle 201 contacts the pressure sensor, causing the lamp tube conveyor belt 101 to stop rotating. At the same time, the servo motor 204 rotates, causing the threaded rod 205 to drive the threaded sleeve 206 to move, and the push plate 208 and the hard sponge pad 209 to move together and push the lamp tube to the top surface of the arch frame 102. Under the constraints of the first guide bar 301 and the second guide bar 302, the lamp tube slides into the guide sleeve 211, descends in the guide sleeve 211, and falls into the lower packaging box below.
[0039] When the sensing probe 212 senses the lower package box being transported on the package box conveyor belt 103, the package box conveyor belt 103 stops, and the lower package box is transported to the bottom of the guide sleeve 211 every time;
[0040] When the specifications of the lamp tube change, the two pull rings 307 are pulled to make the movable rod 308 drive the insertion rod 305 to move out of the convex sleeve 304, so that the movable plate 210 together with the guide sleeve 211 is withdrawn from the arch frame 102, and finally the movable plate 210 of appropriate specifications is replaced, so that lamp tubes of different specifications can be guided by the appropriate guide sleeve 211.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A packaging device for annular light tubes, comprising a pair of transport frames (1), a light tube conveyor belt (101) being installed in the middle of the transport frames (1), arch frames (102) being symmetrically provided on the front and rear sides of the light tube conveyor belt (101), and a packaging box conveyor belt (103) being installed in the middle of the arch frames (102); It is characterized in that Also includes: The top surface of the lamp tube conveyor belt (101) is provided with a pushing assembly (2), and the pushing assembly (2) includes a baffle (201), and the baffle (201) is fixedly installed on the side of the transport frame (1); the top side of the transport frame (1) is fixedly connected to an extension frame (202); the other end of the extension frame (202) is fixedly connected to a screw bin (203); one end of the screw bin (203) is externally fixedly connected to a servo motor (204); the interior of the screw bin (203) is rotatably connected to a threaded rod (205); the threaded sleeve (206) is threadedly slidably connected to the threaded rod (205); the bottom of the screw bin (203) is slidably connected to a connecting rod (207); the bottom end of the connecting rod (207) is fixedly connected to a push plate (208); The top of the arch frame (102) is clamped with a movable plate (210), the side of the movable plate (210) is fixedly connected with a guide sleeve (211), and the lower surface of the top of the arch frame (102) is fixedly connected with a sensing probe (212); Wherein, a replacement component (3) is provided on the arch frame (102).
2. The packaging device for a ring-shaped light tube according to claim 1, characterized in that: A pressure sensor is embedded in the side of the baffle (201) close to the lamp tube, the threaded sleeve (206) is fixedly connected to the connecting rod (207), and the front and rear sides of the push plate (208) are fixedly connected to hard sponge pads (209).
3. The packaging device for a ring-shaped light tube according to claim 2, characterized in that: The front-to-back length of the screw barn (203) exceeds the lamp tube conveyor belt (101), the top surface height of the arch frame (102) is flush with the top surface of the lamp tube conveyor belt (101), and the movable plate (210) is provided with several specifications according to the diameter of the guide sleeve (211).
4. The packaging device for a ring-shaped light tube according to claim 1, characterized in that: The output end of the servo motor (204) extends into the screw chamber (203) and is fixedly connected to the threaded rod (205).
5. The packaging device for a ring-shaped light tube according to claim 1, characterized in that: The replacement assembly (3) comprises a first guide bar (301) and a second guide bar (302) fixed to the surface of the movable plate (210), wherein the first guide bar (301) is installed on the left side of the guide sleeve (211), and the second guide bar (302) is installed on the right side of the guide sleeve (211), the second guide bar (302) is arranged obliquely, and the first guide bar (301) is parallel to the baffle (201).
6. The packaging device for a ring-shaped light tube according to claim 5, characterized in that: A plug sleeve (303) is symmetrically fixedly connected to one side of the top of the arch frame (102), and an insertion rod (305) is inserted into the plug sleeve (303). A pair of convex sleeves (304) are fixedly connected to the right side of the movable plate (210), and a movable rod (308) is slidably connected inside the convex sleeve (304). One end of the movable rod (308) close to each other is fixedly connected to a pull ring (307), and the other end of the movable rod (308) is fixedly connected to the insertion rod (305).
7. The packaging device for a ring-shaped light tube according to claim 6, characterized in that: A spring (306) is provided between the convex sleeve (304) and the inserting rod (305), and the spring (306) is sleeved on the outside of the movable rod (308).
Citation Information
Patent Citations
Annular lamp tube packaging device for LED lamp
CN112340095A