Automatic arch breaking device for materials

Abstract

The utility model discloses an automatic arch breaking device for materials, which relates to the technical field of arch breaking devices and comprises a shell, a feeding port is arranged on one side of the top of the shell, a discharging port is arranged on the other side of the bottom of the shell, the feeding port is detachably connected with a feeding barrel, and an outlet end of the feeding barrel extends into the shell. The conveying mechanism comprises a vibration assembly and a conveying plate, the vibration assembly is installed in the shell, the conveying plate is obliquely fixed to the top of the vibration assembly, and the material receiving end of the conveying plate corresponds to the outlet end of the feeding barrel; the top end of the arch breaking mechanism is fixed to the top wall of the shell, a sawtooth-shaped arch breaking part is arranged at the bottom end of the arch breaking mechanism, and the sawtooth-shaped arch breaking part corresponds to the material outlet end of the conveying plate, the structure is simple, materials can be evenly distributed, and the performance of preventing the materials from gathering and avoiding blocking is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of arch breaking devices, and more particularly to an automatic arch breaking device for materials. Background Art

[0002] In industrial production, automatic packaging hoppers, as core equipment for solid material packaging, have significantly promoted the optimization and upgrading of production processes with their high efficiency and automation. With the continuous improvement of industrial automation levels, the solid material packaging industry is moving towards higher efficiency, higher precision, and lower human intervention.

[0003] However, despite the significant success of automatic packaging hoppers in improving production efficiency and reducing labor intensity, problems such as uneven material dispersion and severe aggregation still exist during the solid material packaging process. The uneven dispersion and aggregation during the solid material packaging process are mainly due to the interaction forces between material particles, such as friction and electrostatic attraction, which may lead to the formation of local high-density areas of material, the so-called "material bridging". Over time, these high-density areas gradually expand and may eventually completely block the discharge port, seriously affecting the continuity and stability of the production line. In addition, the uneven distribution of materials directly reduces the accuracy of packaging, which cannot meet the high standards of product quality required by modern industrial production.

[0004] Therefore, how to provide an automatic material arch breaking device that can achieve uniform material distribution, prevent material aggregation, and avoid blockage is a problem that technical personnel in this field urgently need to solve. Utility Model Content

[0005] In view of this, the utility model provides an automatic arch breaking device for materials, aiming to solve the above technical problems.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A material automatic arch breaking device, comprising:

[0008] A shell, wherein one side of the top of the shell has an inlet, and the other side of the bottom has an outlet, the inlet is detachably connected to a feed barrel, and the outlet end of the feed barrel extends into the interior of the shell;

[0009] A conveying mechanism, the conveying mechanism comprising a vibration assembly and a conveying plate, the vibration assembly being mounted inside the housing, the conveying plate being obliquely fixed to the top of the vibration assembly, and the material receiving end of the conveying plate corresponding to the outlet end of the feed barrel;

[0010] The arch-breaking mechanism has a top end fixed on the top wall of the shell, and a bottom end provided with a serrated arch-breaking portion, and the serrated arch-breaking portion corresponds to the material outlet end of the conveying plate.

[0011] Through the above technical scheme, the utility model provides an automatic arch-breaking device for materials, including a shell, an inlet, an outlet, a feed barrel, a conveying mechanism and an arch-breaking mechanism; the feed barrel is connected to the inlet, so that the material can automatically enter the shell, and through the vibration and transmission of the conveying mechanism, combined with the serrated arch-breaking part at the bottom of the arch-breaking mechanism, the arch of the material is broken, and then the smooth flow and discharge of the material are achieved, which effectively solves the problems of agglomeration and arching of materials during storage or transportation. The utility model has a simple structure, can achieve uniform distribution of materials, and has the performance of preventing material aggregation and avoiding blockage.

[0012] Preferably, in the aforementioned automatic material arch-breaking device, the vibration assembly includes a base and a vibration motor. The base is fixed to the interior of the housing via a support plate. The vibration motor is fixed to the base, and its vibrating working end is fixedly connected to the bottom wall of the conveyor plate. The vibration motor is fixed to the housing via the base and is fixedly connected to the bottom wall of the conveyor plate, thereby achieving vibration drive of the conveyor plate. This structural arrangement enables the conveyor plate to generate effective vibration, helping to disperse and flow the material during conveyance, and further preventing the material from agglomerating and arching.

[0013] Preferably, in the above-mentioned automatic arch-breaking device for materials, the arch-breaking mechanism includes a vertical plate, a horizontal bar, and an arch-breaking brush. The number of the vertical plates is two, and the two vertical plates are fixed at intervals at the two ends of the top wall of the shell. The horizontal bar is fixed between the two vertical plates. The top end of the arch-breaking brush is fixed on the horizontal bar, and the bottom end is formed with the serrated arch-breaking portion, which is composed of a plurality of equidistantly distributed V-shaped teeth. The bottom end of the arch-breaking brush forms a serrated arch-breaking portion, which is composed of a plurality of equidistantly distributed V-shaped teeth. This structural arrangement enables the arch-breaking mechanism to more effectively puncture and disperse the agglomerates and arched parts in the material, making the material distribution more uniform and ensuring that the material can flow smoothly.

[0014] Preferably, in the aforementioned automatic arch-breaking device for materials, there are multiple crossbars, each of which is fixed with multiple arch-breaking brushes arranged at intervals. By increasing the number of crossbars and arch-breaking brushes, the arch-breaking efficiency and coverage of the arch-breaking mechanism are improved. The arrangement of multiple crossbars and arch-breaking brushes ensures that the materials on the entire conveyor plate are fully arch-broken, further improving the arch-breaking effect of the device.

[0015] Preferably, in the aforementioned automatic arch-breaking device for materials, the vibrating assembly, the conveying plate, and the arch-breaking brushes on each crossbar are provided in multiple, identical, and one-to-one correspondences. This ensures coordination and consistency among the various components of the device, allowing the vibration, conveying, and arch-breaking processes to proceed synchronously, thereby improving the efficiency and stability of the entire device.

[0016] Preferably, in the above-mentioned automatic arch-breaking device for materials, baffles are fixed on both sides of each of the conveying plates to prevent the materials from overflowing from the sides during vibration and conveying, thereby ensuring that the materials can flow along the predetermined path and improving the reliability and safety of the device.

[0017] Preferably, in the above-mentioned automatic arch-breaking device for materials, a material collecting barrel is fixed inside the housing and below the material outlet end of the conveyor plate. The inlet end of the material collecting barrel corresponds to the material outlet end of the conveyor plate, and the outlet end of the material collecting barrel corresponds to the material outlet. The material collecting barrel is used to collect the material after the arch-breaking process. The inlet end of the material collecting barrel corresponds to the material outlet end of the conveyor plate, and the outlet end corresponds to the material outlet, thereby achieving smooth collection and discharge of the material.

[0018] Preferably, in the aforementioned automatic arch-breaking device for materials, a cover is hingedly connected to the bottom of the receiving barrel, and a weight sensor is mounted on the inner sidewall thereof. The weight sensor can monitor the weight of the material in the receiving barrel in real time. Based on the specific amount of material required, the cover is controlled to open via a transmission mechanism, releasing the material into the feed barrel, whereupon the cover is controlled to close via the transmission mechanism to continue collecting the material.

[0019] Preferably, in the above-mentioned automatic arch-breaking device for materials, a support base is fixed to the bottom of the shell. Fixing the support base at the bottom of the shell improves the stability and load-bearing capacity of the device, and the support base is located on a platform with a certain height.

[0020] Preferably, in the above-mentioned automatic arch-breaking device for materials, a discharge barrel is fixed at the discharge port. The discharge barrel is located on the ground and is used to receive a fixed amount of materials in the receiving barrel and enter the next process.

[0021] It can be seen from the above technical solutions that, compared with the prior art, the present invention provides an automatic arch breaking device for materials, which has the following beneficial effects:

[0022] The utility model has a simple structure. Through the vibration action of the vibration component and the arch-breaking action of the arch-breaking mechanism, the problems of agglomeration and arching of materials during storage or transportation are effectively solved, and the fluidity of the materials is significantly improved, so that the materials can smoothly enter and flow out of the device, reducing production interruptions and equipment failures caused by material blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0024] Figure 1 The accompanying drawing is a front view of the material automatic arch breaking device provided by the utility model;

[0025] Figure 2 The accompanying drawing is a side view of the material automatic arch breaking device provided by the utility model.

[0026] in:

[0027] 1- shell;

[0028] 11-feeding port; 12-discharging port; 13-feeding barrel; 14-supporting seat;

[0029] 2- conveying mechanism;

[0030] 21-vibration assembly; 211-base; 22-transmission plate; 221-baffle;

[0031] 3- Arch breaking mechanism;

[0032] 31-serrated arch breaking portion; 311-V-shaped tooth opening; 32-vertical plate; 33-crossbar; 34-arch breaking brush;

[0033] 4- support plate;

[0034] 5- receiving barrel;

[0035] 51-cover plate;

[0036] 6-Discharge barrel. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] See attached Figure 1 -Attached Figure 2 The utility model discloses an automatic arch-breaking device for materials, comprising:

[0039] The shell 1 has an inlet 11 on one side of the top and an outlet 12 on the other side of the bottom. The inlet 11 is detachably connected to a feed barrel 13, and the outlet end of the feed barrel 13 extends into the interior of the shell 1;

[0040] The conveying mechanism 2 includes a vibration assembly 21 and a conveying plate 22. The vibration assembly 21 is installed inside the housing 1. The conveying plate 22 is fixed obliquely on the top of the vibration assembly 21, and its material receiving end corresponds to the outlet end of the feed barrel 13.

[0041] The arch breaking mechanism 3 has its top end fixed on the top wall of the shell 1 and its bottom end provided with a serrated arch breaking portion 31 , which corresponds to the material outlet end of the conveying plate 22 .

[0042] In order to further optimize the above technical solution, the vibration component 21 includes a base 211 and a vibration motor. The base 211 is fixed inside the shell 1 through the support plate 4. The vibration motor is fixed on the base 211, and its vibrating working end is fixedly connected to the bottom wall of the transmission plate 22.

[0043] In order to further optimize the above technical solution, the arch breaking mechanism 3 includes a vertical plate 32, a horizontal bar 33 and an arch breaking brush 34. There are two vertical plates 32. The two vertical plates 32 are fixed at intervals at the two ends of the top wall of the shell 1. The horizontal bar 33 is fixed between the two vertical plates 32. The top end of the arch breaking brush 34 is fixed on the horizontal bar 33, and a serrated arch breaking portion 31 is formed at the bottom end. The serrated arch breaking portion 31 is composed of a plurality of equidistantly distributed V-shaped teeth 311.

[0044] In order to further optimize the above technical solution, there are multiple cross bars 33 , and each cross bar 33 is fixed with multiple arch-breaking brushes 34 arranged at intervals.

[0045] In order to further optimize the above technical solution, the number of the vibration component 21, the transmission plate 22, and the arch-breaking brushes 34 on each crossbar 33 is multiple, and the number is the same and one-to-one corresponding.

[0046] In order to further optimize the above technical solution, in this embodiment, Figure 1 As shown, there are two feed ports 11, two feed barrels 13 and two receiving barrels 5. Two groups of vibration components 21, conveying plates 22 and arch-breaking brushes 34 are arranged side by side under each feed port 11, and four V-shaped teeth are formed at the bottom end of each arch-breaking brush 34.

[0047] In order to further optimize the above technical solution, baffles 221 are fixed on both sides of each transmission plate 22 .

[0048] In order to further optimize the above technical solution, a material receiving barrel 5 is fixed inside the shell 1 and below the material outlet end of the conveying plate 22. The inlet end of the material receiving barrel 5 corresponds to the material outlet end of the conveying plate 22, and the outlet end of the material receiving barrel 5 corresponds to the discharge port 12.

[0049] In order to further optimize the above technical solution, a cover plate 51 is hingedly connected to the bottom of the material receiving barrel 5, and a weight sensor is installed on the inner wall thereof.

[0050] In order to further optimize the above technical solution, in this embodiment, the bottom of the material receiving barrel 5 is hinged with two opposing cover plates 51, and each cover plate 51 is controlled to be opened and closed by a transmission mechanism; the cover plate 51 can also be set to one and opened and closed by a transmission mechanism controller.

[0051] In order to further optimize the above technical solution, the transmission mechanism can adopt a cylinder or an electric push rod, which can be installed on one side of the receiving barrel 5 through a bracket, and the working end of the cylinder or electric push rod is connected to the cover plate 51. By controlling the contraction of the working end of the cylinder or electric push rod, the opening and closing of the cover plate can be achieved.

[0052] In order to further optimize the above technical solution, when the cover plate 51 is two opposing cover plates 51, an extension plate is fixed to the bottom wall of one of the cover plates 51. In the closed state, the extension plate is located below the docking position of the two cover plates 51 and extends to the bottom wall of the other cover plate 51. The purpose of this structural setting is to prevent materials from falling from the gap between the two cover plates 51 when the two opposing cover plates 51 are in the closed state.

[0053] In order to further optimize the above technical solution, a support base 14 is fixed to the bottom of the housing 1 .

[0054] In order to further optimize the above technical solution, a discharge barrel 6 is fixed at the discharge port 12 .

[0055] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. Reference can be made to the common and similar parts between the various embodiments. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method description.

[0056] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material automatic arch breaking device, characterized in that: include: A shell (1), wherein one side of the top of the shell (1) has an inlet (11) and the other side of the bottom has an outlet (12), the inlet (11) is detachably connected to a feed barrel (13), and the outlet end of the feed barrel (13) extends into the interior of the shell (1); A conveying mechanism (2), the conveying mechanism (2) comprising a vibration assembly (21) and a conveying plate (22), the vibration assembly (21) being mounted inside the housing (1), the conveying plate (22) being fixed obliquely on the top of the vibration assembly (21), and having a material receiving end corresponding to an outlet end of the feed barrel (13); An arch-breaking mechanism (3), the top end of which is fixed on the top wall of the shell (1), and the bottom end of which has a sawtooth-shaped arch-breaking portion (31), the sawtooth-shaped arch-breaking portion (31) corresponding to the material outlet end of the conveying plate (22).

2. The automatic arch-breaking device for materials according to claim 1, characterized in that: The vibration assembly (21) comprises a base (211) and a vibration motor. The base (211) is fixed inside the housing (1) via a support plate (4). The vibration motor is fixed on the base (211), and its vibration working end is fixedly connected to the bottom wall of the transmission plate (22).

3. The automatic arch-breaking device for materials according to claim 2, characterized in that: The arch-breaking mechanism (3) comprises a vertical plate (32), a horizontal bar (33) and an arch-breaking brush (34); the number of the vertical plates (32) is two, the two vertical plates (32) are fixed at intervals on the two ends of the top wall of the housing (1); the horizontal bar (33) is fixed between the two vertical plates (32); the top end of the arch-breaking brush (34) is fixed on the horizontal bar (33), and the bottom end is formed with the sawtooth-shaped arch-breaking portion (31); the sawtooth-shaped arch-breaking portion (31) is composed of a plurality of equally spaced V-shaped tooth openings (311).

4. The automatic arch-breaking device for materials according to claim 3, characterized in that: There are a plurality of cross bars (33), and a plurality of arch-breaking brushes (34) arranged at intervals are fixed on each cross bar (33).

5. The automatic arch-breaking device for materials according to claim 4, characterized in that: The number of the vibration component (21), the transmission plate (22), and the arch-breaking brushes (34) on each of the cross bars (33) is multiple, and the number is the same and corresponds one to one.

6. The automatic arch-breaking device for materials according to claim 1, characterized in that: Baffles (221) are fixed on both sides of each of the conveying plates (22).

7. The automatic arch-breaking device for materials according to claim 1, characterized in that: A material receiving barrel (5) is fixed inside the shell (1) and below the material outlet end of the conveying plate (22); the inlet end of the material receiving barrel (5) corresponds to the material outlet end of the conveying plate (22); and the outlet end of the material receiving barrel (5) corresponds to the discharge port (12).

8. The automatic arch-breaking device for materials according to claim 7, characterized in that: The bottom of the material receiving barrel (5) is hinged with a cover plate (51), and a weight sensor is installed on the inner wall thereof.

9. The automatic arch-breaking device for materials according to claim 1, characterized in that: A support seat (14) is fixed to the bottom of the housing (1).

10. The automatic arch-breaking device for materials according to claim 1, characterized in that: A discharge barrel (6) is fixed at the discharge port (12).

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