Automatic feeding device for vacuum blood collection tubes
By designing an automatic loading device for vacuum blood collection tubes, the orderly transportation of vacuum blood collection tubes is achieved, solving the problems of traditional manual loading methods that are time-consuming, labor-intensive and prone to damage, and improving laboratory work efficiency and the reliability of sample processing.
Patent Information
- Application Number
- CN202422909349.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The traditional manual loading method is time-consuming and labor-intensive, and can easily lead to damage to the blood collection tubes or sample contamination, affecting the accuracy of the test results, and cannot meet the rapidly growing testing needs.
An automatic loading device for vacuum blood collection tubes is designed, which includes a loading bin, a flipping mechanism, a sorting mechanism and a feeding mechanism. The flipping mechanism enables the vacuum blood collection tubes to move from the loading bin to the lower bin, and the sorting mechanism and the feeding mechanism achieve orderly transportation, reducing manual intervention and ensuring the safety and reliability of sample processing.
It greatly improves laboratory work efficiency, reduces manual errors and costs, and ensures the safety and reliability of sample processing.
Smart Images

Figure CN223408797U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of vacuum blood collection tube conveying equipment, and in particular relates to an automatic feeding device for vacuum blood collection tubes. Background Art
[0002] As an important tool for sample collection, efficient and accurate processing of vacuum blood collection tubes is crucial to improving test efficiency and ensuring test quality.
[0003] Traditional manual loading methods are not only time-consuming and labor-intensive, but can also easily lead to tube breakage or sample contamination due to improper operation, affecting the accuracy of test results. Furthermore, with the rapid growth in testing demand, manually handling large quantities of blood collection tubes has become a major bottleneck restricting laboratory work efficiency. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide an automatic feeding device for vacuum blood collection tubes.
[0005] The utility model adopts the following technical solutions:
[0006] The loading mechanism is a kind of automatic loading device for vacuum blood collection tube, and it is characterized in that: it comprises a lower bin, a loading bin which is flippably arranged at the top of the lower bin, a feeding mechanism connected to the lower bin, a sorting mechanism arranged in the lower bin so that the vacuum blood collection tubes are arranged in an orderly manner and enter the feeding mechanism, and a flip mechanism connected to and driving the loading bin to flip, wherein the loading bin comprises a loading bin body, a loading chamber arranged in the upper bin body for placing the vacuum blood collection tubes, a discharge port arranged at the bottom of the upper bin and connected to the loading chamber, a flip cover flippably arranged on the loading body for sealing the loading chamber, a positioning mechanism arranged in the upper bin body for fixing the vacuum blood collection tubes, and a sealing member which can close or open the discharge port, wherein the top of the lower bin is provided with a feeding port, and the flip mechanism can drive the loading bin to flip upward to be located above the feeding port, so that the discharge port and the feeding port are opposite to each other up and down, so that the vacuum blood collection tubes arranged in the upper bin enter the lower bin from the discharge port.
[0007] Preferably, the flipping mechanism includes two flip plates relatively arranged on both sides of the lower material bin, two rotating blocks relatively arranged on both sides of the upper material bin, rotating shafts respectively arranged on the two rotating blocks and rotatably connected to the two flip plates, and flip motors respectively arranged on the rotating blocks and connected to and driving the rotating shafts to rotate. The flipping motor can drive the upper material bin to flip downward to be arranged perpendicular to the lower material bin. At this time, the flip cover is located on the top of the upper material bin to open the upper material chamber to arrange the test tubes in the upper material bin.
[0008] Preferably, the sealing member includes a sealing plate which is arranged in the upper hopper body and can move back and forth relative to the discharge port, and a sealing cylinder which is arranged on the sealing plate and connected to the outer side of the upper hopper body. A movable groove extending inward from its side is formed at one end of the upper hopper body close to the discharge port, and the sealing plate can be movably arranged in the movable groove to open or close the discharge port.
[0009] Preferably, the positioning mechanism includes a positioning plate movably arranged in the loading chamber and moving back and forth relative to the flip cover, and a positioning cylinder arranged on the loading bin body and connected to the positioning plate. The vacuum blood collection tubes are arranged in the loading chamber, and the positioning cylinder drives the positioning plate to move close to the flip cover, clamping the vacuum blood collection tubes between the flip cover and the positioning plate.
[0010] Preferably, the sorting mechanism includes a conveyor belt arranged at the bottom of the lower hopper opposite to the feeding mechanism, a rotating motor arranged on the lower hopper and connected to and driving the conveyor belt to rotate, and a sorting plate arranged on the side wall of the lower hopper close to the feeding mechanism. The sorting plate is arranged above the conveyor belt, and its top surface is formed with a guide surface extending obliquely downward to guide the vacuum blood collection tube to fall to the top surface of the conveyor belt, and a sorting channel is formed between its bottom surface and the top surface of the conveyor belt for only allowing a single vacuum blood collection tube to pass through.
[0011] Preferably, the sorting mechanism further comprises a guide plate arranged obliquely downward on the side wall of the lower hopper opposite to the sorting plate, and the guide plate can guide the vacuum blood collection tubes falling downward to enter the conveyor belt.
[0012] Preferably, it also includes a stirring mechanism arranged on the lower hopper, the stirring mechanism includes a stirring shaft rotatably arranged in the lower hopper above the conveyor belt and a stirring motor arranged on the lower hopper and connected to and driving the stirring shaft to rotate, the stirring shaft is located between the guide plate and the sorting plate.
[0013] Preferably, a feeding port is provided on the side wall at the lower end of the lower hopper, and the feeding mechanism includes two connecting plates arranged on the lower hopper on both sides of the feeding port, a feeding plate connected to the feeding port and arranged obliquely between the two connecting plates, a feeding trough extending downward from the top of the feeding plate, and a sensor arranged on the feeding plate to detect whether there is a vacuum blood collection tube passing through the feeding trough, and the sensor is located above the feeding trough.
[0014] Preferably, the lower hopper includes a lower hopper body, an inspection port arranged on the side of the lower hopper body, an inspection door for sealing the inspection port, a connecting hinge arranged on the side of the lower hopper body and connected to one side of the inspection door, and a fixing part arranged on the other side of the inspection door and connected to the lower hopper body, and the feed port is arranged on the top of the lower hopper body.
[0015] Preferably, the fixing part includes a fixing seat arranged on the side of the upper hopper body, an elastic rod arranged in the fixing seat, a fixing block arranged on the elastic rod and connected to the surface of the inspection door, and a fixing bolt arranged on the fixing block and able to press against the surface of the inspection door.
[0016] From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are: the present application limits the structure of the loading device, places the vacuum blood collection tube to be tested in the loading bin, and then through the cooperation of the flipping mechanism, the positioning mechanism and the sealing member, the vacuum blood collection tube falls from the loading bin to the lower loading bin, and then through the cooperation of the sorting mechanism and the feeding mechanism, the vacuum blood collection tube is transported to the designated position in an orderly manner, which greatly improves the work efficiency of the laboratory, reduces the errors and costs caused by manual intervention, and ensures the safety and reliability of sample processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of the structure of the automatic loading device Figure 1 ;
[0018] Figure 2 Schematic diagram of the structure of the automatic loading device Figure 2 ;
[0019] Figure 3 Schematic diagram of the structure of the automatic loading device Figure 3 ;
[0020] Figure 4 This is an enlarged view of part of the structure of the automatic loading device;
[0021] Figure 5 Schematic diagram of the loading silo Figure 1 ;
[0022] Figure 6 Schematic diagram of the loading silo Figure 2 ;
[0023] Figure 7 Schematic diagram of the loading silo Figure 3 ;
[0024] Figure 8 Schematic diagram of the loading silo Figure 4 ;
[0025] In the figure, 1- lower hopper, 2- upper hopper, 3- feeding mechanism, 4- sorting mechanism, 5- flip mechanism, 6- stirring mechanism, 11- lower hopper body, 12- feeding port, 13- feeding port, 14- inspection port, 15- inspection door, 16- connecting hinge, 17- fixing part, 171- fixing seat, 172- elastic rod, 173- fixing block, 174- fixing bolt, 21- upper hopper body, 211- moving groove, 212- giving way hole, 22- upper hopper cavity, 23- discharging port, 24- flip cover , 25-positioning mechanism, 251-positioning plate, 252-positioning cylinder, 26-seal, 261-sealing plate, 262-sealing cylinder, 27-flip hinge, 31-connecting plate, 32-feeding plate, 33-feeding trough, 34-sensor, 41-conveyor belt, 42-rotating motor, 43-sorting plate, 44-guide plate, 45-guide surface, 46-sorting channel, 51-flip plate, 52-rotating block, 53-rotating shaft, 54-flip motor, 61-stirring shaft, 62-stirring motor. DETAILED DESCRIPTION
[0026] The present invention is further described below through specific implementation methods.
[0027] Reference Figures 1 to 8 As shown, an automatic loading device for vacuum blood collection tubes includes a lower hopper 1, an upper hopper 2 that can be flipped and arranged on the top of the lower hopper 1, a feeding mechanism 3 connected to the lower hopper 1, a sorting mechanism 4 arranged in the lower hopper 1 to arrange the vacuum blood collection tubes in an orderly manner and feed them into the feeding mechanism 3, a flipping mechanism 5 connected to and driving the flipping of the upper hopper 2, and a stirring mechanism 6 arranged on the lower hopper 1.
[0028] The lower hopper 1 includes a lower hopper body 11, a feed port 12 arranged at the top of the lower hopper body 11, a feed port 13 arranged on the side wall of the lower end of the lower hopper body 11, an inspection port 14 arranged on the side of the lower hopper body 11, an inspection door 15 for sealing the inspection port 14, a connecting hinge 16 arranged on the side of the lower hopper body 11 and connected to one side of the inspection door 15, and a fixing member 17 arranged on the other side of the inspection door 15 and connected to the lower hopper body 11, wherein the fixing member 17 includes a fixing seat 171 arranged on the side of the upper hopper body 11, an elastic rod 172 arranged in the fixing seat 171, a fixing block 173 arranged on the elastic rod 172 and capable of connecting with the surface of the inspection door 15, and a fixing bolt 174 arranged on the fixing block 173 and capable of supporting the surface of the inspection door 15; through the arrangement of the inspection port 14 and the inspection door 15, the interior of the lower hopper 1 can be inspected when a fault occurs inside the lower hopper 1.
[0029] The upper bin 2 includes an upper bin body 21, a loading chamber 22 for placing vacuum blood collection tubes arranged in the upper bin body 21, a discharge port 23 arranged at the bottom of the upper bin body 21 and connected to the loading chamber 22, a flip cover 24 that can be flipped on the upper bin body 21 to seal the loading chamber 22, a positioning mechanism 25 arranged in the upper bin body 21 for fixing the vacuum blood collection tubes, and a sealing member 26 that can close or open the discharge port 23, wherein the flip cover 24 is arranged on the upper bin body 21 through a flip hinge 27. When working, the flip mechanism 5 can drive the upper bin 2 to flip upward to be located above the feed port 12, so that the discharge port 23 is opposite to the feed port 12, so that the vacuum blood collection tubes arranged in the upper bin 2 enter the lower bin 1 from the discharge port 23; specifically, the sealing member 2 6 includes a sealing plate 261 arranged in the upper hopper body 21 and movable back and forth relative to the discharge port 23, and a sealing cylinder 262 arranged on the sealing plate 261 and connected to the outer side of the upper hopper body 21. Furthermore, a movable groove 211 extending inward from the side surface of the upper hopper body 21 is formed at one end of the upper hopper body 21 near the discharge port 23. The sealing plate 261 is movably arranged in the movable groove 211 to open or close the discharge port 23. When a vacuum blood collection tube is placed in the upper hopper 2, the flip mechanism 5 drives the upper hopper 2 to flip downward to be arranged perpendicular to the lower hopper 1. The sealing cylinder 262 works to drive the sealing plate 261 to move to close the discharge port 23. At this time, the flip cover 24 is located at the top of the upper hopper 2. The flip cover 24 is flipped upward to open the loading chamber 22, and the vacuum blood collection tube can be placed in the upper hopper 2.
[0030] The positioning mechanism 25 includes a positioning plate 251 movably arranged in the loading chamber 22 and movable back and forth relative to the flip cover 24, and a positioning cylinder 252 provided on the loading bin body 21 and connected to the positioning plate 251. The vacuum blood collection tubes are arranged in the loading chamber 22, and the positioning cylinder 252 drives the positioning plate 251 to move closer to the flip cover 24, clamping the vacuum blood collection tubes between the flip cover 24 and the positioning plate 251. A clearance hole 212 is formed on the side of the loading bin body 21 for the front end of the positioning cylinder 252 to extend into.
[0031] The flipping mechanism 5 includes two flipping plates 51 relatively arranged on both sides of the lower material bin 1, two rotating blocks 52 relatively arranged on both sides of the upper material bin 2, rotating shafts 53 respectively arranged on the two rotating blocks 52 and rotatably connected to the two flipping plates 51, and flipping motors 54 respectively arranged on the rotating blocks 52 and connected to and driving the rotating shafts 53 to rotate. The flipping motor 54 can drive the upper material bin 2 to flip downward to be arranged perpendicular to the lower material bin 1, so as to place vacuum blood collection tubes in the upper material bin 2, or drive the upper material bin 2 to flip upward to be opposite to the lower material bin 1 in order to unload the vacuum blood collection tubes in the upper material bin 2; wherein, the flipping motor 54 can adopt a reduction motor.
[0032] The sorting mechanism 4 includes a conveyor belt 41 arranged at the bottom of the lower hopper 1 and opposite to the feeding mechanism 3, a rotating motor 42 arranged on the lower hopper 1 and connected to and driving the conveyor belt 41 to rotate, a sorting plate 43 arranged on the side wall of the lower hopper 1 close to the feeding mechanism 3, and a guide plate 44 arranged on the side wall of the lower hopper 1 and opposite to the sorting plate 43. The sorting plate 43 is arranged above the conveyor belt 41, and its top surface is formed with a guide surface 45 extending obliquely downward to guide the vacuum blood collection tubes to fall to the top surface of the conveyor belt 41. A sorting channel 46 that can only allow a single vacuum blood collection tube to pass is formed between its bottom surface and the top surface of the conveyor belt 41, so that the vacuum blood collection tubes can be sent out from the feeding port 13 one by one through the sorting channel 46, preventing the vacuum blood collection tubes from being stacked up and sent out through the feeding port 13, affecting subsequent work; and it can cooperate with the guide plate 44 to guide the vacuum blood collection tubes that fall downward into the conveyor belt 41, ensuring that all the vacuum blood collection tubes that enter can be sent out.
[0033] The stirring mechanism 6 includes a stirring shaft 61 rotatably arranged in the lower hopper 1 above the conveyor belt 41 and a stirring motor 62 arranged on the lower hopper 1 and connected to and driving the stirring shaft 61 to rotate, wherein the stirring shaft 61 is located between the guide plate 44 and the sorting plate 43. The vacuum blood collection tubes entering the lower hopper 1 are stirred by the stirring shaft 61 to avoid the vacuum blood collection tubes from getting stuck.
[0034] The feeding mechanism 3 includes two connecting plates 31 arranged on the lower hopper 1 on both sides of the feeding port 13, a feeding plate 32 connected to the feeding port 13 and arranged obliquely between the two connecting plates 31, a feeding trough 33 extending downward from the top of the feeding plate 32, and a sensor 34 arranged on the feeding plate 32 to detect whether a vacuum blood collection tube passes through the feeding trough 33, wherein the sensor 34 is located above the feeding trough 33.
[0035] During operation, the flip mechanism 5 controls the upper bin 2 to flip downward and be arranged perpendicular to the lower bin 1, opens the upper chamber 22 through the flip cover 24, and places a plurality of vacuum blood collection tubes to be tested into the upper chamber 22. The positioning cylinder 252 controls the positioning plate 251 to move inward, clamping the plurality of vacuum blood collection tubes between the flip cover 24 and the positioning plate 251. The flip mechanism 5 then controls the upper bin 2 to flip upward and be arranged vertically opposite to the lower bin 1. At this time, the sealing cylinder 262 controls the sealing plate 261 to move outward to open the discharge port 23. The positioning cylinder 252 controls the sealing plate 261 to move outward to open the discharge port 23. The positioning plate 251 moves outward, causing multiple vacuum blood collection tubes to fall downward into the lower hopper 1; then the conveyor belt 41 is controlled by the rotating motor 42 to transport the vacuum blood collection tubes that have fallen to the top of the conveyor belt 41 outward to the feeding port 13. The vacuum blood collection tubes enter the feeding plate 32 from the feeding port 13 and enter the next device in the feeding trough 33 by gravity; through the above operations, the vacuum blood collection tubes are transported to the designated location in an orderly manner, which greatly improves the work efficiency of the laboratory, reduces the errors and costs caused by manual intervention, and ensures the safety and reliability of sample processing.
[0036] The above description is merely a preferred embodiment of the present invention and therefore cannot be used to limit the scope of implementation of the present invention. In other words, equivalent changes and modifications made according to the scope of the patent application and the contents of the specification of the present invention should still fall within the scope of the present patent.
Claims
1. An automatic feeding device for vacuum blood collection tubes, characterized by: The hopper comprises a lower hopper, an upper hopper which is flippably arranged on the top of the lower hopper, a feeding mechanism connected to the lower hopper, a sorting mechanism arranged in the lower hopper so that the vacuum blood collection tubes are arranged in an orderly manner and enter the feeding mechanism, and a flipping mechanism connected to and driving the upper hopper to flip. The upper hopper comprises an upper hopper body, a loading cavity arranged in the upper hopper body for placing the vacuum blood collection tubes, a discharge port arranged at the bottom of the upper hopper and connected to the loading cavity, a flip cover which is flippably arranged on the upper hopper body for sealing the loading cavity, a positioning mechanism arranged in the upper hopper body for fixing the vacuum blood collection tubes, and a sealing member which can close or open the discharge port. A feed port is provided at the top of the lower hopper. The flipping mechanism can drive the upper hopper to flip upward to a position above the feed port, so that the discharge port and the feed port are opposite to each other up and down, so that the vacuum blood collection tubes arranged in the upper hopper enter the lower hopper from the discharge port.
2. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: The flipping mechanism includes two flip plates relatively arranged on both sides of the lower material bin, two rotating blocks relatively arranged on both sides of the upper material bin, rotating shafts respectively arranged on the two rotating blocks and rotatably connected to the two flip plates, and flip motors respectively arranged on the rotating blocks and connected to and driving the rotating shafts to rotate. The flipping motor can drive the upper material bin to flip downward to be arranged perpendicular to the lower material bin. At this time, the flip cover is located on the top of the upper material bin to open the loading chamber to arrange the test tubes in the upper material bin.
3. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: The sealing member includes a sealing plate which can be moved back and forth relative to the discharge port and is arranged in the upper hopper body, and a sealing cylinder which is arranged on the sealing plate and connected to the outer side of the upper hopper body. A movable groove extending inward from its side is formed at one end of the upper hopper body close to the discharge port, and the sealing plate can be movably arranged in the movable groove to open or close the discharge port.
4. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: The positioning mechanism can movably set a positioning plate in the loading chamber that moves back and forth relative to the flip cover, and a positioning cylinder is set on the loading bin body and connected to the positioning plate. The vacuum blood collection tubes are arranged in the loading chamber, and the positioning cylinder drives the positioning plate to move close to the flip cover to clamp the vacuum blood collection tubes between the flip cover and the positioning plate.
5. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: The sorting mechanism includes a conveyor belt arranged at the bottom of the lower material bin and opposite to the feeding mechanism, a rotating motor arranged on the lower material bin and connected to and driving the conveyor belt to rotate, and a sorting plate arranged on the side wall of the lower material bin close to the feeding mechanism. The sorting plate is arranged above the conveyor belt, and its top surface is formed with a guide surface extending obliquely downward to guide the vacuum blood collection tube to fall to the top surface of the conveyor belt. A sorting channel is formed between its bottom surface and the top surface of the conveyor belt, through which only a single vacuum blood collection tube can pass.
6. The automatic feeding device for vacuum blood collection tubes according to claim 5, characterized in that: The sorting mechanism further comprises a guide plate arranged obliquely downward on the side wall of the lower hopper opposite to the sorting plate, and the guide plate can guide the vacuum blood collection tubes falling downward to enter the conveyor belt.
7. The automatic feeding device for vacuum blood collection tubes according to claim 6, characterized in that: It also includes a stirring mechanism arranged on the lower hopper, the stirring mechanism includes a stirring shaft rotatably arranged in the lower hopper above the conveyor belt and a stirring motor arranged on the lower hopper and connected to and driving the stirring shaft to rotate, the stirring shaft is located between the guide plate and the sorting plate.
8. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: A feeding port is provided on the side wall at the lower end of the lower hopper, and the feeding mechanism includes two connecting plates arranged on the lower hopper on both sides of the feeding port, a feeding plate connected to the feeding port and arranged obliquely between the two connecting plates, a feeding trough extending downward from the top of the feeding plate, and a sensor arranged on the feeding plate to detect whether a vacuum blood collection tube passes through the feeding trough, and the sensor is located above the feeding trough.
9. The automatic feeding device for vacuum blood collection tubes according to claim 1, characterized in that: The lower hopper includes a lower hopper body, an inspection port arranged on the side of the lower hopper body, an inspection door for sealing the inspection port, a connecting hinge arranged on the side of the lower hopper body and connected to one side of the inspection door, and a fixing part arranged on the other side of the inspection door and connected to the lower hopper body. The feed port is arranged on the top of the lower hopper body.
10. The automatic feeding device for vacuum blood collection tubes according to claim 9, characterized in that: The fixing part includes a fixing seat arranged on the side of the upper hopper body, an elastic rod arranged in the fixing seat, a fixing block arranged on the elastic rod and connected to the surface of the inspection door, and a fixing bolt arranged on the fixing block and against the surface of the inspection door.