Large flat plate material turnover hoisting device

By designing a lifting device consisting of a support frame, positioning blocks and lifting rings, the problems of low turnover efficiency and damage of skin raw materials were solved, and efficient and safe lifting of skin raw materials was achieved.

CN223409210UActive Publication Date: 2025-10-03JIANGXI HONGDU AVIATION IND GRP
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Patent Information

Application Number
CN202422904406.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-03
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing technology, the turnover efficiency of skinning materials is low and there is a risk of damage, especially bulging and safety hazards are prone to occur during transportation.

Method used

A large-scale flat material turnover lifting device including a clamping device and a lifting device is designed. The lifting system composed of a support frame, positioning blocks, clamping bolts, lifting rings, etc. ensures that the skin material is evenly stressed during the lifting process, increases rigidity, and avoids damage.

Benefits of technology

It improves the turnover efficiency of skin materials, reduces adverse effects such as surface scratches and bulging, and ensures the safety and stability of operations.

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Abstract

The utility model discloses a large-scale flat plate material turnover hoisting device which comprises two groups of clamping devices and four hoisting devices, the two groups of clamping devices are respectively clamped on two long edges of a skin blank, the left end and the right end of each group of clamping devices are respectively connected with one hoisting device, each clamping device comprises a supporting frame, two positioning blocks and two clamping bolts, the positioning blocks are fixed to the left end and the right end of the supporting frame, and the clamping bolts penetrate through the middles of the positioning blocks to fix the skin blank to the supporting frame; the turnover device has the advantages that the turnover efficiency is improved, and the skin blank is prevented from being damaged in the turnover process.
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Description

Technical Field

[0001] The utility model belongs to the field of sheet metal forming and skin turnover, and specifically relates to a large-scale flat plate material turnover hoisting device. Background Art

[0002] With the rapid development of large military and civilian aircraft in my country in recent years, the size of skin production has become increasingly larger, and product quality requirements have also continued to increase. As the appearance and conformal components of an aircraft, skin parts have extremely stringent requirements for surface quality and appearance. The commonly used forming methods for skin forming are stretch forming and roll forming. The skin raw material (hereinafter referred to as skin raw material) is transported from a flat sheet to the machine tool worktable during the turnover process. Currently, this method is basically carried by hand or with a sling. This method has the following main disadvantages:

[0003] The turnover efficiency is poor when manual handling is used. First, it is difficult to control the uniform standing position of the person, and the direction and strength of the force exerted by the person carrying the goods are uncontrollable. In addition, the turnover process is not a simple translation process, so the skin raw material is easily subjected to uneven force during the handling process, resulting in bulging of the skin, which may be difficult to eliminate in the subsequent stretching or rolling forming process.

[0004] When using a lifting rope for transportation, the skin material has no fixing device, which increases the risk of it falling during transportation and poses a major safety hazard. During unloading, the direction of unloading of the skin material is difficult to control, and the skin material and mold are easily damaged when the lifting rope is pulled out. Utility Model Content

[0005] In view of the above-mentioned existing technology, the purpose of this utility model is to overcome the shortcomings of the existing technology and adapt to actual needs, thereby providing a large-scale flat material turnover and lifting device that can solve the problems of poor turnover efficiency of skin raw materials to machine tool worktables and damage to the skin.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a large flat material turnover lifting device, including a clamping device and a lifting device, the clamping device is provided with two groups, the two groups of clamping devices are respectively clamped on the two long sides of the skin raw material, and there are four lifting devices, each group of clamping devices is connected to a lifting device at both ends of the left and right sides, wherein each group of clamping devices includes a support frame, two positioning blocks and two clamping bolts, the two support frames are both L-shaped long plates, the rear ends of the two positioning blocks located in the same group of clamping devices are respectively fixed on the left and right ends of the vertical surface of the support frame, and a gap is left between the horizontal surface of the support frame to accommodate the skin raw material, a bolt through hole is provided in the middle of the upper end of the four positioning blocks for the clamping bolt to pass through, and the four clamping bolts respectively pass through the bolt through holes on the four positioning blocks to fix the skin raw material to the two support frames, the horizontal surfaces of the two support frames are both in contact with the bottom of the skin raw material, and two lifting holes are also provided on the vertical surface of each support frame, and the four lifting devices are respectively installed on the four lifting holes.

[0007] Furthermore, it also includes a reinforcement device, which includes a connecting rod and four support rods. The left and right ends of the connecting rod are respectively connected to one end of the two support rods by fastening bolts, the other ends of the two support rods located at the left end of the connecting rod are respectively connected to the left end of the positioning block located on the left end of the vertical surface of the support frame by fastening bolts, and the other ends of the two support rods located at the right end of the connecting rod are respectively connected to the right end of the positioning block located on the right end of the vertical surface of the support frame by fastening bolts.

[0008] Furthermore, the rear ends of the positioning blocks are welded to the vertical surfaces of the support frames.

[0009] Furthermore, the positioning blocks are detachably connected to the support frame.

[0010] Furthermore, the positioning blocks are fixedly connected to the support frame by bolts.

[0011] Furthermore, the outer end faces of the four positioning blocks are flush with the left and right end faces of the vertical surface of the support frame respectively, the upper end faces are flush with the top of the vertical surface of the support frame, and the positioning blocks are parallel to the horizontal surface of the support frame.

[0012] Furthermore, the two positioning blocks and the support frame in the same set of clamping devices are an integrally formed structure.

[0013] Furthermore, the lifting device is a lifting ring, which is installed on the lifting hole on the support frame.

[0014] Furthermore, the two lifting rings on the same set of clamping devices are both located between the two positioning blocks.

[0015] Furthermore, rubber is provided on the contact surfaces of the support frame and the clamping bolts with the skin material.

[0016] In the present invention, the skin is large in size, relatively small in thickness, and poor in rigidity. Based on this characteristic of the skin, a lifting device is designed. The lifting device consists of a support frame, a positioning block, a clamping bolt, a lifting ring, a support rod, a connecting rod, and a fastening bolt, wherein the support frame, the positioning block, and the clamping bolt are mainly used to clamp the skin raw material, the support rod is connected to the positioning block through a fastening bolt, and the four support rods are connected through a connecting rod, and the lifting ring is installed on the support frame. Use the support frame to fix the support frame and the positioning block (two on the left and right), drill bolt holes on the positioning block and insert the clamping bolts, open lifting holes at appropriate positions on the support frame and install lifting rings (two on the left and right), connect the support rod to the positioning block through a fastening bolt, and connect the four support rods together through a connecting rod, so as to ensure the rigidity and stability of the lifting device. During the skin lifting process, the skin raw material is fixed with clamping bolts. The skin raw material is acted on the lifting ring through the crane. During the lifting process, it will naturally move downward due to its own gravity. The skin is subjected to relatively uniform force throughout the whole process and the rigidity of the skin raw material is relatively increased, thereby effectively solving the problems caused by the original transportation method.

[0017] The beneficial effects of the utility model are:

[0018] 1. Improve turnover efficiency: The hoisting device does not require too many operators, and the process of fixing and separating the skin material and the hoisting device is simple to operate, which can greatly increase turnover efficiency.

[0019] 2. Avoid damage to the skin material during its rotation: Using the previous solution, the skin material was prone to surface scratches, bulging, and other adverse effects during its rotation. This lifting device increases the relative rigidity of the skin, ensures uniform force during the lifting process, and reduces contact between the operator and the skin material, essentially avoiding such damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a schematic structural diagram of the clamping device of the present utility model;

[0022] Figure 3 It is a working schematic diagram of the utility model.

[0023] Among them: 1 is a support frame, 2 is a positioning block, 3 is a clamping bolt, 4 is a lifting ring, 5 is a support rod, 6 is a connecting rod, 7 is a fastening bolt, 11 is a lifting device of the utility model, and 22 is a skin material. DETAILED DESCRIPTION

[0024] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0025] In the description of this application, it should be noted that the terms "middle", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "front", "back", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting this application.

[0026] Furthermore, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," "provided with," "inserted," etc., should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0027] It should also be understood that the terms "comprises / comprising," "consisting of," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product, apparatus, process, or method that includes a list of elements includes not only those elements but also, if necessary, other elements not explicitly listed, or elements inherent to such product, apparatus, process, or method. Without further limitation, an element defined by the phrase "comprises / comprising," "consisting of," does not preclude the presence of additional identical elements in the product, apparatus, process, or method that includes the element. Example

[0028] like Figures 1 to 3As shown, the utility model provides a large flat material turnover lifting device, including a clamping device and a lifting device, the clamping device is provided with two groups, the two groups of clamping devices are respectively clamped on the two long sides of the skin raw material 22, and there are four lifting devices, and each group of clamping devices is respectively connected to a lifting device at both ends, wherein each group of clamping devices includes a support frame 1, two positioning blocks 2 and two clamping bolts 3, the two support frames 1 are both L-shaped long plates, and the rear ends of the two positioning blocks 2 located in the same group of clamping devices are respectively fixed on the left and right ends of the vertical surface of the support frame 1, and are aligned with the horizontal surface of the support frame 1. A gap is left between the two support frames 1 to accommodate the skin material 22. A bolt through hole is provided in the middle of the upper end of each of the four positioning blocks 2 for the clamping bolt 3 to pass through. The two ends of the skin material 22 in the length direction are respectively inserted into the gap between the support frame 1 and the positioning block 2 in the two sets of clamping devices. The four clamping bolts 3 pass through the bolt through holes on the four positioning blocks 2 and tighten the clamping bolts 3 to fix the skin material 22 on the two support frames 1. The horizontal surfaces of the two support frames 1 are both in contact with the bottom of the skin material 22. Two lifting holes are also provided on the vertical surface of each support frame 1, and the four lifting devices are respectively installed on the four lifting holes.

[0029] Preferably, a reinforcement device is also included, which includes a connecting rod 6 and four support rods 5. The left and right ends of the connecting rod 6 are respectively connected to one end of the two support rods 5 by fastening bolts 7, and the other ends of the two support rods 5 located at the left end of the connecting rod 6 are respectively connected to the left ends of the two positioning blocks 2 located on the left end of the vertical surface of the support frame 1 by fastening bolts 7, and the other ends of the two support rods 5 located at the right end of the connecting rod 6 are respectively connected to the right ends of the two positioning blocks 2 located on the right end of the vertical surface of the support frame 1 by fastening bolts 7.

[0030] Preferably, the rear ends of the positioning blocks 2 are welded to the vertical surfaces of the support frame 1 .

[0031] Preferably, the positioning blocks 2 are detachably connected to the support frame 1 .

[0032] Preferably, the positioning blocks 2 are fixedly connected to the support frame 1 by bolts.

[0033] Preferably, the outer end faces of the four positioning blocks 2 are flush with the left and right end faces of the vertical surface of the support frame 1 respectively, the upper end faces are flush with the top of the vertical surface of the support frame 1, and the positioning blocks 2 are parallel to the horizontal surface of the support frame 1.

[0034] Preferably, the two positioning blocks 2 in the same set of clamping devices are integrally formed with the support frame 1 .

[0035] Preferably, the lifting device is a lifting ring 4, which is installed on a lifting hole on the support frame 1.

[0036] Preferably, the two lifting rings 4 connected to the same set of clamping devices are both located between the two positioning blocks 2 on the set of clamping devices.

[0037] Preferably, rubber is provided on the contact surfaces of the support frame 1 and the clamping bolts 3 with the skin material 22 .

[0038] The working principle of this utility model is as follows: Figures 1 to 3 As shown, the support frame 1 and the positioning blocks 2 (two on the left and right) are connected by welding or bolt connection, and bolt holes are drilled on the positioning blocks 2 to connect with the clamping bolts 3. The clamping bolts 3 can be rotated to fix the skin material 22 to the lifting device 11 of the utility model. In order to prevent the material from being scratched, the support frame 1 and the clamping bolts 3 are made of rubber or other soft materials. Lifting holes are drilled at the left and right ends of the support frame 1 for installing lifting rings 4. The support rods 5 are connected to the positioning blocks 2 by fastening bolts 7, and the four support rods 5 are connected together by connecting rods 6 to ensure the rigidity and stability of the lifting device 11 of the utility model. During the hoisting process, insert the two ends of the skin material 22 in the length direction into the bottom end of the support frame 1 of the utility model hoisting device 11 (that is, on the horizontal surface of the support frame 1), try to place the utility model hoisting device 11 in the middle of the skin material 22, use the clamping bolt 3 to fix the skin material 22 and the utility model hoisting device, and after the fixation is completed, use the truss hammock to hook the lifting ring 4 to slowly lift the skin material 22, such as Figure 3 shown.

[0039] The above describes specific embodiments of the present invention. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art may make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. The embodiments of this application and the features in the embodiments may be combined with each other in any manner unless there is a conflict.

Claims

1. A large flat material turnover hoisting device, characterized by: The lifting device comprises a clamping device and a lifting device. There are two groups of clamping devices, which are respectively clamped on the two long sides of the skin material. There are four lifting devices, and each group of clamping devices is connected to a lifting device at both ends of the left and right sides respectively. Among them, each group of clamping devices comprises a support frame, two positioning blocks and two clamping bolts. The two support frames are both L-shaped long plates. The rear ends of the two positioning blocks located in the same group of clamping devices are respectively fixed on the left and right ends of the vertical surface of the support frame, and a gap is left between the horizontal surface of the support frame to accommodate the skin material. A bolt through hole for the clamping bolt to pass through is provided in the middle of the upper end of the four positioning blocks. The four clamping bolts respectively pass through the bolt through holes on the four positioning blocks to fix the skin material to the two support frames. The horizontal surfaces of the two support frames are both in contact with the bottom of the skin material. Two lifting holes are also respectively provided on the vertical surface of each support frame. The four lifting devices are respectively installed on the four lifting holes.

2. The large flat material turnover hoisting device according to claim 1 is characterized in that: It also includes a reinforcement device, which includes a connecting rod and four support rods. The left and right ends of the connecting rod are respectively connected to one end of the two support rods by fastening bolts. The other ends of the two support rods located at the left end of the connecting rod are respectively connected to the left end of the positioning block located on the left end of the vertical surface of the support frame by fastening bolts. The other ends of the two support rods located at the right end of the connecting rod are respectively connected to the right end of the positioning block located on the right end of the vertical surface of the support frame by fastening bolts.

3. The large flat material turnover hoisting device according to claim 1, characterized in that: The rear ends of the positioning blocks are welded to the vertical surfaces of the support frames.

4. The large flat material turnover hoisting device according to claim 1, characterized in that: The positioning blocks are all detachably connected to the support frame.

5. The large flat material turnover hoisting device according to claim 1, characterized in that: The positioning blocks are fixedly connected to the support frame by bolts.

6. The large flat material turnover hoisting device according to claim 1, characterized in that: The outer end faces of the four positioning blocks are flush with the left and right end faces of the vertical surface of the support frame respectively, and the upper end faces are flush with the top of the vertical surface of the support frame, and the positioning blocks are parallel to the horizontal surface of the support frame.

7. The large flat material turnover hoisting device according to claim 1, characterized in that: The two positioning blocks and the support frame in the same clamping device are an integrally formed structure.

8. The large flat material turnover hoisting device according to claim 1, characterized in that: The lifting device is a lifting ring.

9. The large flat material turnover hoisting device according to claim 8, characterized in that: The two lifting rings on the same set of clamping devices are both located between the two positioning blocks.

10. The large flat material turnover hoisting device according to claim 1, characterized in that: The contact surfaces of the support frame and the clamping bolts with the skin material are all provided with rubber.