Production filling device for manufacturing active agent
The filling device controlled by the trigger component and the solenoid valve solves the problem of the existing technology that cannot be filled automatically, realizes the automation and uniform mixing of the active agent filling, and improves production efficiency and accuracy.
Patent Information
- Application Number
- CN202422224972.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-11
AI Technical Summary
Existing active agent filling devices are unable to realize automated filling operations, resulting in reduced production line output, lower filling speed, and affected production efficiency.
The filling device is controlled by a trigger assembly and a solenoid valve. The arc-shaped splint and the limit rod are used to realize the automatic start of the filling operation, and the stirring motor and the spiral auger are combined to ensure the uniform mixing of the active agent.
It realizes the automation of filling operations, improves filling efficiency and accuracy, ensures the uniform mixing of active agents, avoids stratification, and enhances the automation and intelligence level of the production line.
Smart Images

Figure CN223409345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling, in particular to a production filling device for producing active agents. Background Art
[0002] Surfactants, also known as surfactants, among which detergents are one type of surfactants. During their production process, liquid surfactants need to be filled in bottles to prevent them from leaking and deteriorating, so a filling device is needed.
[0003] A Chinese patent with authorization announcement number CN216038626U discloses an automatic surfactant filling machine, including: a base, a filling device vertically arranged on the base, and a sliding device fixed to the end of the base and located on one side of the conveyor belt. The sliding device is used to lift the barreled product to an inclined state and then slide it down. After the filling is completed, the barreled product is transported to the sliding device. After the barreled product is lifted to an inclined state by the sliding device, gravity is used to make the barreled product slide down, and the operator is cooperated to grasp the barreled product, which effectively reduces the difficulty of carrying the barreled product and reduces labor intensity, thereby improving the handling efficiency of the operator.
[0004] However, the above-mentioned filling machine still has some problems. In actual application, the filling operation cannot be performed automatically, resulting in reduced output on the production line, reduced filling speed of the active agent, and affected the production efficiency of the active agent. Therefore, in order to solve the above problems, a production filling device for producing active agents is proposed. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background art, the present invention proposes a production and filling device for producing active agents.
[0006] The technical solution adopted by the utility model to solve its technical problems is: a production filling device for producing active agents described in the utility model includes a support frame, a fixing frame is fixedly connected to the top side of the support frame, a trigger assembly is installed inside the fixing frame, the trigger assembly includes two mounting plates, the inner wall of the bottom end of the mounting plate is equipped with an arc-shaped clamping plate, the interior of the arc-shaped clamping plate passes through the mounting plate and a through hole is opened, a limit rod is movably installed inside the through hole, one end of the limit rod is fixedly connected to a connecting block, the radius of the connecting block is less than or equal to the radius of the through hole, the other end of the connecting block is installed with a limit block, a spring is fixed between the limit block and the mounting plate, the spring is sleeved on the outer wall of the limit rod, an electrode is installed on the top outer wall of the limit block, a connecting rod is fixedly connected to one side of the mounting plate, a power-off plate and a power-on plate are sequentially installed on the bottom outer wall of the connecting rod, the electrode is in a tangent state with the power-off plate and the power-on plate during operation, thereby realizing the automatic start of the filling operation and improving the filling efficiency.
[0007] Preferably, a driving motor is installed on one side of the fixing frame, and a bidirectional screw rod is installed on the output end of the driving motor, one end of the bidirectional screw rod passes through the fixing frame and is rotatably installed on one inner wall thereof, a guide rod is fixed between the two sides of the fixing frame, and a screw hole and a positioning hole are respectively provided on the top of the mounting plate, and the bidirectional screw rod and the guide rod are respectively movably passed through the screw hole and the positioning hole, thereby achieving a firm clamping of the filling bottle, ensuring the stability of the bottle during filling, and improving the accuracy of the filling operation.
[0008] Preferably, a storage barrel is installed on the top side of the fixed frame, a stirring motor is installed on the top side of the storage barrel, a rotating shaft is installed on the output end of the stirring motor, five stirring blades are equidistantly installed on the top outer wall of the rotating shaft, a support rod is installed on the middle outer wall of the rotating shaft, a scraper is fixedly connected to one end of the support rod, the scraper is arranged to fit the inner wall of the storage barrel, and a spiral auger is installed on the bottom outer wall of the rotating shaft, which ensures uniform mixing of the active agent and effectively avoids stratification of the active agent due to long-term stillness.
[0009] Preferably, the top side of the storage barrel is connected to a feed pipe, the bottom side of the storage barrel passes through a fixed frame and is connected to a discharge pipe, and a solenoid valve is installed inside the discharge pipe to facilitate control of material feeding and discharging.
[0010] Preferably, both ends of the support frame are rotatably installed with a rotating shaft, the outer wall of the rotating shaft is installed with a rotating roller, the outer arc surface of the rotating roller is cooperated with a conveyor belt, a conveying motor is installed on one side of the support frame, one end of the rotating shaft is cooperated with the output end of the conveying motor, and six supporting rollers are equidistantly installed between the two sides of the support frame through the connecting shaft, which can smoothly convey the filled bottles from one end to the other end, ensuring the stability and continuity of the conveying process.
[0011] Preferably, a control panel is installed on one side of the fixed frame, and the control panel is electrically connected to the electrode, the power-off plate, the power-on plate and the solenoid valve, and is used for signal control of the electrode, the power-off plate and the power-on plate, and operation control of the solenoid valve, wherein the power-off plate is used to close the solenoid valve, and the power-on plate is used to open the solenoid valve, thereby improving the degree of automation and intelligence of the production line.
[0012] The utility model is beneficial in that:
[0013] 1. During the clamping process, when the arc-shaped clamping plate contacts the filling bottle, the filling bottle pushes the limit rod, causing the connecting block and the limit block to move. The spring is stretched, and the electrode on the limit block moves accordingly, contacting the energized piece. The electrical signal is transmitted through the control panel, which controls the opening of the solenoid valve to start the filling operation, thus realizing the automatic start of the filling operation and improving the filling efficiency.
[0014] 2. When the stirring motor of the utility model is started, its output end drives the rotating shaft to rotate, the stirring blade stirs the active agent in the storage barrel, and the scraper scrapes the inner wall of the storage barrel to prevent the active agent from adhering to the barrel wall. When the spiral auger rotates, it pushes the active agent at the bottom upward to further promote the mixing of the active agent, so that the active agents at different positions in the barrel can fully communicate and merge, ensuring the uniform mixing of the active agent and effectively avoiding the stratification phenomenon of the active agent due to long-term static state. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the utility model from the middle axis side view;
[0017] Figure 2 It is a schematic diagram of the main structure of the filling device;
[0018] Figure 3 Schematic diagram of the internal structure of the mounting frame;
[0019] Figure 4 This is a schematic diagram of the structure of the trigger automatic filling component;
[0020] Figure 5 Schematic diagram of the stirring component structure.
[0021] In the figure: 1. Support frame; 2. Fixed frame; 3. Mounting plate; 4. Arc splint; 5. Through hole; 6. Limit rod; 7. Connecting block; 8. Limit block; 9. Spring; 10. Electrode; 11. Connecting rod; 12. Power-off plate; 13. Power-on plate; 14. Driving motor; 15. Bidirectional screw rod; 16. Guide rod; 17. Storage barrel; 18. Feed pipe; 19. Stirring motor; 20. Rotating shaft; 21. Stirring blade; 22. Support rod; 23. Scraper; 24. Auger; 25. Discharge pipe; 26. Solenoid valve; 27. Rotating shaft; 28. Rotating roller; 29. Conveyor belt; 30. Conveying motor; 31. Connecting shaft; 32. Support roller; 33. Control panel. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 As shown, a production filling device for producing active agents includes a support frame 1, a fixing frame 2 is fixedly connected to the top side of the support frame 1, a trigger assembly is installed inside the fixing frame 2, and the trigger assembly includes two mounting plates 3, the bottom inner wall of the mounting plate 3 is equipped with an arc-shaped clamping plate 4, the interior of the arc-shaped clamping plate 4 penetrates the mounting plate 3 to form a through hole 5, a limit rod 6 is movably installed inside the through hole 5, one end of the limit rod 6 is fixedly connected to a connecting block 7, and the half of the connecting block 7 is fixed to the fixing frame 2. The diameter is less than or equal to the radius of the through hole 5, and a limit block 8 is installed at the other end of the connecting block 7. A spring 9 is fixed between the limit block 8 and the mounting plate 3. The spring 9 is sleeved on the outer wall of the limit rod 6. An electrode 10 is installed on the top outer wall of the limit block 8. A connecting rod 11 is fixed to one side of the mounting plate 3. A power-off piece 12 and a power-on piece 13 are sequentially installed on the bottom outer wall of the connecting rod 11. The electrode 10 is in a tangent state to the power-off piece 12 and the power-on piece 13 when working;
[0024] A driving motor 14 is installed on one side of the fixing frame 2, and a bidirectional screw rod 15 is installed on the output end of the driving motor 14. One end of the bidirectional screw rod 15 passes through the fixing frame 2 and is rotatably installed on the inner wall of one side thereof. A guide rod 16 is fixed between the two sides of the fixing frame 2. The top of the mounting plate 3 is respectively provided with a screw hole and a positioning hole. The bidirectional screw rod 15 and the guide rod 16 are respectively movably passed through the screw hole and the positioning hole. A control panel 33 is installed on one side of the fixing frame 2. When working, in actual application, the filling operation cannot be carried out automatically, resulting in a reduction in output on the production line, a reduction in the filling speed of the active agent, and an impact on the production efficiency of the active agent. The driving motor 14 is started, which drives the bidirectional screw rod 15 to rotate. Due to the restriction of the guide rod 16, the mounting plate 3 moves along the bidirectional screw rod 15, so that The arc-shaped splint 4 approaches and clamps the filling bottle, thereby achieving a firm clamping of the filling bottle, ensuring the stability of the bottle during filling, and improving the accuracy of the filling operation. During the clamping process, when the arc-shaped splint 4 contacts the filling bottle, the filling bottle pushes the limit rod 6, causing the connecting block 7 and the limit block 8 to move, the spring 9 is stretched, and the electrode 10 on the limit block 8 moves accordingly, contacting the power-on piece 13, and the electrical signal is transmitted through the control panel 33. The control panel 33 controls the opening of the solenoid valve 26 to start the filling operation, thereby realizing the automatic start of the filling operation and improving the filling efficiency. After the filling is completed, the arc-shaped splint 4 releases the filling bottle, and the spring 9 rebounds, causing the electrode 10 to contact the power-off piece 12, and the solenoid valve 26 is closed through the control panel 33 to stop filling. At the same time, the conveyor belt 29 continues to transport the filled bottle away from the filling position.
[0025] See also Figure 1 、 2 As shown in , 3 and 5, a storage barrel 17 is installed on the top side of the fixed frame 2, and a stirring motor 19 is installed on the top side of the storage barrel 17. A rotating shaft 20 is installed on the output end of the stirring motor 19, and five stirring blades 21 are equidistantly installed on the top outer wall of the rotating shaft 20. A support rod 22 is installed on the middle outer wall of the rotating shaft 20, and a scraper 23 is fixedly connected to one end of the support rod 22. The scraper 23 is arranged to fit the inner wall of the storage barrel 17, and a spiral auger 24 is installed on the bottom outer wall of the rotating shaft 20. The top side of the storage barrel 17 is connected to the feeding pipe 18, and the bottom side of the storage barrel 17 passes through the fixed frame 2 and is connected to the discharging pipe 25, and the discharge pipe 25 is internally installed with a solenoid valve 26;
[0026] Both ends of the support frame 1 are rotatably mounted with a rotating shaft 27, and a rotating roller 28 is mounted on the outer wall of the rotating shaft 27. A conveyor belt 29 is fitted on the outer arc surface of the rotating roller 28. A conveying motor 30 is mounted on one side of the support frame 1, and one end of the rotating shaft 27 is connected to the output end of the conveying motor 30. Six supporting rollers 32 are equidistantly mounted between the two sides of the support frame 1 through a connecting shaft 31. During operation, the detergent is a type of active agent. During its production process, the liquid active agent needs to be filled into the bottle to prevent it from leaking and deteriorating. Therefore, a filling device is required to be used. The empty bottles to be filled are placed on the conveyor belt 29, and the conveying motor 30 is started, which drives the rotating shaft 27 to rotate, thereby rotating the rotating roller 28 and driving the conveyor belt 29 to move. Under the support of the supporting roller 32, the empty bottles are transported to the filling position below the fixed frame 2.
[0027] Before filling, the stirring motor 19 is started, and its output end drives the rotating shaft 20 to rotate. The stirring blade 21 stirs the active agent in the storage barrel 17, and the scraper 23 scrapes the inner wall of the storage barrel 17 to prevent the active agent from adhering to the barrel wall. When the spiral auger 24 rotates, it pushes the active agent at the bottom upward to further promote the mixing of the active agent, so that the active agents at different positions in the barrel can fully communicate and merge, ensuring the uniform mixing of the active agent and effectively avoiding the stratification phenomenon of the active agent due to long-term stillness.
[0028] Working principle: Place the empty bottles to be filled on the conveyor belt 29, start the conveyor motor 30, which drives the rotating shaft 27 to rotate, thereby rotating the rotating roller 28, driving the conveyor belt 29 to move. Under the support of the support roller 32, the empty bottles are transported to the filling position below the fixed rack 2;
[0029] When the bottle is in the bottle, the arc splint 4 is moved to the left of the bottle and the bottle is in the bottle, and the spring 9 is stretched, and the electrode 10 on the limit block 8 moves accordingly, and contacts the power supply piece 13. The electric signal is transmitted through the control panel 33, and the control panel 33 controls the opening of the solenoid valve 26 to start the filling operation, thereby realizing the automatic start of the filling operation and improving the filling efficiency. After the filling is completed, the arc splint 4 releases the bottle, and the spring 9 rebounds, causing the electrode 10 to contact the power-off piece 12, and the solenoid valve 26 is closed through the control panel 33 to stop the filling. At the same time, the conveyor belt 29 continues to transport the filled bottle away from the filling position.
[0030] Before filling, the stirring motor 19 is started, and its output end drives the rotating shaft 20 to rotate. The stirring blade 21 stirs the active agent in the storage barrel 17, and the scraper 23 scrapes the inner wall of the storage barrel 17 to prevent the active agent from adhering to the barrel wall. When the spiral auger 24 rotates, it pushes the active agent at the bottom upward to further promote the mixing of the active agent, so that the active agents at different positions in the barrel can fully communicate and merge, ensuring the uniform mixing of the active agent and effectively avoiding the stratification phenomenon of the active agent due to long-term stillness.
[0031] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A production filling device for producing active agents, characterized by: The invention comprises a support frame (1), a fixing frame (2) is fixedly connected to the top side of the support frame (1), a trigger assembly is installed inside the fixing frame (2), and the trigger assembly comprises two mounting plates (3), an arc-shaped clamping plate (4) is installed on the inner wall of the bottom end of the mounting plate (3), a through hole (5) is opened inside the arc-shaped clamping plate (4) and passes through the mounting plate (3), a limit rod (6) is movably installed inside the through hole (5), one end of the limit rod (6) is fixedly connected to a connecting block (7), and the radius of the connecting block (7) is less than or equal to the radius of the through hole (5) A limit block (8) is installed at the other end of the connecting block (7), a spring (9) is fixedly connected between the limit block (8) and the mounting plate (3), and the spring (9) is sleeved on the outer wall of the limit rod (6). An electrode (10) is installed on the top outer wall of the limit block (8), a connecting rod (11) is fixedly connected to one side of the mounting plate (3), and a power-off plate (12) and a power-on plate (13) are sequentially installed on the bottom outer wall of the connecting rod (11), and the electrode (10) is in a tangent state with the power-off plate (12) and the power-on plate (13) when operating.
2. A production and filling device for producing an active agent according to claim 1, characterized in that: A driving motor (14) is installed on one side of the fixing frame (2), and a bidirectional screw rod (15) is installed on the output end of the driving motor (14). One end of the bidirectional screw rod (15) passes through the fixing frame (2) and is rotatably installed on the inner wall of one side thereof. A guide rod (16) is fixed between the two sides of the fixing frame (2). The top end of the mounting plate (3) is respectively provided with a screw hole and a positioning hole. The bidirectional screw rod (15) and the guide rod (16) are respectively movably inserted through the screw hole and the positioning hole.
3. The production and filling device for producing an active agent according to claim 2, characterized in that: A material storage barrel (17) is installed on the top side of the fixed frame (2), a stirring motor (19) is installed on the top side of the material storage barrel (17), a rotating shaft (20) is installed on the output end of the stirring motor (19), five stirring blades (21) are evenly installed on the top outer wall of the rotating shaft (20), a support rod (22) is installed on the middle outer wall of the rotating shaft (20), one end of the support rod (22) is fixedly connected to a scraper (23), the scraper (23) is arranged to fit the inner wall of the material storage barrel (17), and a spiral auger (24) is installed on the bottom outer wall of the rotating shaft (20).
4. The production and filling device for producing an active agent according to claim 3, characterized in that: The top side of the storage barrel (17) is connected to a feed pipe (18), and the bottom side of the storage barrel (17) passes through the fixed frame (2) and is connected to a discharge pipe (25), and a solenoid valve (26) is installed inside the discharge pipe (25).
5. The production and filling device for producing an active agent according to claim 4, characterized in that: A rotating shaft (27) is rotatably mounted on both ends of the support frame (1), a rotating roller (28) is mounted on the outer wall of the rotating shaft (27), and a conveyor belt (29) is assembled on the outer arc surface of the rotating roller (28). A conveying motor (30) is mounted on one side of the support frame (1), and one end of the rotating shaft (27) is cooperatively connected to the output end of the conveying motor (30). Six supporting rollers (32) are equidistantly mounted between the two sides of the support frame (1) via a connecting shaft (31).
6. The production and filling device for producing an active agent according to claim 1, characterized in that: A control panel (33) is installed on one side of the fixing frame (2). The control panel (33) is electrically connected to the electrode (10), the power-off plate (12), the power-on plate (13) and the solenoid valve (26). The control panel (33) is used to control the signals of the electrode (10), the power-off plate (12) and the power-on plate (13), and to control the operation of the solenoid valve (26). The power-off plate (12) is used to close the solenoid valve (26), and the power-on plate (13) is used to open the solenoid valve (26).
Citation Information
Patent Citations
Automatic surfactant filling machine
CN216038626U