Petrochemical oil-water impurity separation treatment device

By using an oil-water impurity separation device with a filter plate and a stirring mechanism in petrochemical industry, bubbles are eliminated and the residence time of the solution is prolonged, thus solving the problem of impurities in the oil affecting the purity and improving the separation effect and oil quality.

CN223409404UActive Publication Date: 2025-10-03JINYANG ZHIAN (YANTAI) INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202422625235.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-03
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During the oil extraction process, the mixed solution of oil and water contains a large amount of large particle impurities and bubbles. The bubbles prevent the oil phase from rising and affect the separation effect, while the large particle impurities affect the purity and quality of the oil.

Method used

An oil-water impurity separation and treatment device including a filter plate and a stirring mechanism is used. The stirring mechanism eliminates bubbles and prolongs the residence time of the solution on the filter plate. The linkage component drives the filter plate to slide, reducing the probability of impurities clogging the filter holes and improving the filtering effect.

Benefits of technology

It improves the purity and quality of oil, enhances the effect of oil-water separation, and reduces the risk of impurities clogging the filter holes of the filter plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an oil-water impurity separation treatment device for petrochemical industry, which comprises a separation barrel, a filter plate for filtering impurities and a stirring mechanism for eliminating bubbles are arranged in the separation barrel, the stirring mechanism is in running fit with the separation barrel, one end of the filter plate is in sliding fit with the separation barrel, and a linkage assembly is arranged between the filter plate and the stirring mechanism. The linkage assembly can be driven by the stirring mechanism to drive the filter plate to slide in the separation barrel. The stirring mechanism stirs the mixed solution, bubbles are eliminated, the downward flowing speed of the mixed solution is slowed down, the retention time of the mixed solution with the slowed flowing speed on the filter plate after bubble elimination is prolonged, the linkage assembly is matched to drive the filter plate to slide, and the situation that filter holes in the filter plate are blocked by impurities is reduced; meanwhile, the probability that the bubbles cover the filter holes in the filter plate is reduced, and the chance that impurities are intercepted by the filter screen is increased, so that the filter effect is improved, and the purity and quality of the separated petroleum are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of petroleum production, in particular to an oil-water impurity separation and processing device in petrochemical industry. Background Art

[0002] Petroleum, also known as crude oil, is a brownish-black, flammable, viscous liquid extracted from deep underground. It is primarily used as fuel and gasoline. During the extraction process, artificial water injection is typically required to increase underground pressure. During this process, groundwater also seeps into the oil. Therefore, oil separation is necessary before it can be processed and used.

[0003] However, when oil and water are separated, the mixed solution of oil and water contains a large amount of large particle impurities and bubbles. The presence of bubbles will prevent the oil phase from rising, thereby affecting the effect of oil-water separation, while large particle impurities will affect the purity and quality of the oil. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide an oil-water impurity separation and processing device for petrochemical industry to solve the problem that when oil and water are separated from oil, the mixed solution of oil and water contains a large amount of large particle impurities and bubbles. The presence of bubbles will prevent the oil phase from rising, thereby affecting the effect of oil-water separation, and the large particle impurities will affect the purity and quality of the oil.

[0005] The utility model is achieved through the following technical solutions:

[0006] A petrochemical oil-water impurity separation and processing device comprises a separation barrel with an input port and an output port respectively defined on the top and side surfaces. A filter plate for filtering impurities and a stirring mechanism for eliminating bubbles are located within the separation barrel, located between the input and output ports. The stirring mechanism rotates with the separation barrel, while one end of the filter plate slides within the separation barrel. A linkage assembly is provided between the filter plate and the stirring mechanism, which, driven by the stirring mechanism, drives the filter plate to slide within the separation barrel.

[0007] It is further defined that the two ends of the filter plate are respectively a fixed end and a movable end, the fixed end is rotatably engaged with the inner wall of the separation barrel, and the movable end is connected to a linkage component, and the linkage component can push and pull the movable end to move up and down.

[0008] It is further defined that the stirring mechanism includes two stirring rollers and two gears, the two gears are installed on the outer wall of one side of the separation barrel and are meshed with each other, the two gears are coaxially connected to one end of the two stirring rollers respectively, and a plurality of stirring blades are evenly distributed on the outer surface of the stirring roller along the circumferential direction of the stirring roller, and one end of one of the stirring rollers is connected to a drive motor.

[0009] It is further defined that a vertically extending slide groove is provided on the side wall of the separation barrel, and the linkage assembly includes a connecting bar and a connecting rod. The connecting rod is located in the slide groove and slides with the slide groove. The two ends of the connecting rod are respectively rotatably engaged with the movable end of the filter plate and one end of the connecting bar, and the other end of the connecting bar is rotatably engaged with one of the gears.

[0010] It is further defined that the area where the filter plate and the stirring mechanism are located in the separation barrel is the upper chamber, the area below the upper chamber in the separation barrel is the lower chamber, the output port is connected to the side wall of the lower chamber, and a delivery pipe is provided at the output port, one end of the delivery pipe is connected to the lower chamber, and the other end is connected to a pump.

[0011] It is further defined that the conveying pipe includes a transverse section and a vertical section, the ends of the transverse section and the vertical section are vertically connected, a pumping hole is opened on the side wall of the vertical section, and the vertical section has a stretching performance to extend vertically.

[0012] It is further defined that a fixing plate coaxial with the vertical segment is provided at the lower portion of the vertical segment, the fixing plate is fixedly sleeved on the outer surface of the vertical segment, and the diameter of the fixing plate is larger than that of the vertical segment.

[0013] It is further defined that an air bag is provided at the lower portion of the vertical section, an air tube is provided on the top surface of the air bag, one end of the air tube is connected to the air bag, and the other end passes through the side wall of the separation barrel and is connected to the air pump, and the air tube has stretchability and can extend vertically.

[0014] It is further defined that two drainage blocks are respectively provided on opposite sides of the input port of the separation barrel, and a through opening connected to the upper chamber is formed between the two drainage blocks. The through opening is located directly above the two stirring rollers, and the top surfaces of the two drainage blocks are inclined surfaces inclined downward toward the direction of the through opening.

[0015] It is further defined that an observation window is provided on the side wall of the separation barrel, a transparent plate is provided in the observation window, and scale lines are provided on the side wall of the separation barrel on one side of the observation window, and the scale lines are arranged vertically.

[0016] The beneficial effects of the present invention are:

[0017] The mixed solution is stirred by the stirring mechanism, which eliminates bubbles and slows down the downward flow of the mixed solution. The residence time of the mixed solution on the filter plate after the bubbles are eliminated and the flow rate is slowed down is prolonged, and the probability of bubbles covering the filter holes on the filter plate is reduced, which increases the chance of impurities being intercepted by the filter, thereby improving the filtration effect. The linkage component drives the filter plate to slide, reducing the possibility of impurities blocking the filter holes on the filter plate, thereby improving the purity and quality of the separated oil.

[0018] Other advantages, objectives, and features of the present invention will be described in detail in the following description and, to some extent, will be apparent to those skilled in the art upon examination and study of the following or may be learned from practice of the present invention. The objectives and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model (first perspective);

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model (second viewing angle);

[0021] Figure 3 This is a schematic diagram of the internal structure of the separation barrel of the present utility model;

[0022] Figure 4 This is a schematic structural diagram of the delivery pipe and the fixing plate of the present invention.

[0023] In the picture:

[0024] 1. Separation barrel; 101. Chute; 2. Filter plate; 201. Fixed end; 202. Movable end; 3. Agitating roller; 301. Agitating blade; 4. Gear; 5. Drive motor; 6. Connecting strip; 601. Connecting rod; 7. Delivery pipe; 701. Fixed plate; 8. Air bag; 801. Air pipe; 9. Drainage block; 10. Observation window; 11. Scale line. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.

[0028] In the above description of the present invention, it should be noted that the terms "one side" and "the other side" and the like indicate positions or locations based on the positions or locations shown in the accompanying drawings, or the positions or locations in which the product of the present invention is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" and the like are used solely for distinction and should not be construed as indicating or implying relative importance.

[0029] Furthermore, the term "identical" and similar terms do not necessarily require that the components be absolutely identical; slight variations are permitted. The term "perpendicular" simply refers to the positional relationship between components being more perpendicular than "parallel," not that the structure must be perfectly vertical; rather, it can be slightly tilted.

[0030] See also Figure 1-4 The utility model provides a technical solution: a petrochemical oil-water impurity separation and processing device, comprising a separation barrel 1 with an input port and an output port respectively provided on the top surface and the side surface; a filter plate 2 for filtering impurities and a stirring mechanism for eliminating bubbles are provided between the input port and the output port in the separation barrel 1; the stirring mechanism rotates with the separation barrel 1, one end of the filter plate 2 slides with the separation barrel 1, a linkage component is provided between the filter plate 2 and the stirring mechanism, and the linkage component can drive the filter plate 2 to slide in the separation barrel 1 under the drive of the stirring mechanism.

[0031] The stirring mechanism and the filter plate 2 are installed up and down in the separation barrel 1, that is, the oil passes through the input port, the stirring mechanism and the filter plate 2 in sequence. The outer surface of the filter plate 2 is provided with a rectangular frame, which extends toward the top surface of the filter plate 2.

[0032] During use, the operator delivers a mixed solution of oil and water (hereinafter referred to as the mixed solution) into the separation barrel 1 through the input port. Under the influence of gravity, the mixed solution naturally flows downward and first contacts the stirring mechanism, which stirs the mixed solution. The shear force generated by the stirring breaks the surface tension of the bubbles, making the bubbles easier to burst. The mixed solution then flows to the filter plate 2 and filters impurities through the filter holes on the filter plate 2. The linkage component causes the filter plate 2 to slide, making it difficult for impurities on the filter plate 2 to block the filter holes on the filter plate 2, thereby allowing the mixed solution to better pass through the filter holes on the filter plate 2. The mixed solution that passes through the filter holes accumulates at the bottom of the separation barrel 1. Over time, under the influence of gravity, the density difference between water and oil is used to make the oil float on the water surface in a static state.

[0033] When the oil-water impurity separation and treatment device for petrochemical industry described in the utility model is used to treat a mixed solution, the mixed solution is stirred by the stirring mechanism, which eliminates bubbles and slows down the downward flow speed of the mixed solution. The residence time of the mixed solution after the bubbles are eliminated and the flow rate is slowed down on the filter plate 2 is prolonged, and the probability of bubbles covering the filter holes on the filter plate 2 is reduced, which increases the chance of impurities being intercepted by the filter screen, thereby improving the filtering effect. The linkage component drives the filter plate 2 to slide, reducing the situation where impurities block the filter holes on the filter plate 2, thereby improving the purity and quality of the separated petroleum.

[0034] In this embodiment, the two ends of the filter plate 2 are respectively a fixed end 201 and a movable end 202. The fixed end 201 rotates with the inner wall of the separation barrel 1, and the movable end 202 is connected to a linkage component, which can push and pull the movable end 202 up and down.

[0035] During specific use, since the linkage assembly and the rotating surface of the stirring assembly are connected at an axially misaligned position, and the linkage assembly is limited in length, when the connecting portion of the linkage assembly and the stirring assembly rotates in a direction away from the filter plate 2, the linkage assembly pulls the movable end 202 of the filter plate 2 upward.

[0036] When the linkage assembly and the connection portion of the stirring assembly rotate in a direction close to the filter plate 2 , the linkage assembly pushes the movable end 202 of the filter plate 2 downward.

[0037] In this embodiment, the stirring mechanism includes two stirring rollers 3 and two gears 4. The two gears 4 are installed on the outer wall of one side of the separation barrel 1 and are meshed with each other. The two gears 4 are coaxially connected to one end of the two stirring rollers 3 respectively. A plurality of stirring blades 301 are evenly distributed on the outer surface of the stirring roller 3 along the circumferential direction of the stirring roller 3, and one end of one of the stirring rollers 3 is connected to a drive motor 5.

[0038] Among them, the drive motor is a mature existing technology, and the model that can be used is: YE3100L-4.

[0039] During specific use, one of the stirring rollers 3 is driven to rotate by starting the driving motor 5. Since the two stirring rollers 3 are connected by two relatively meshing gears 4, the other stirring roller 3 and the two gears 4 are caused to rotate synchronously. Since the other stirring roller 3 is driven by two gears 4, the rotation directions of the two stirring rollers 3 are opposite. The two stirring rollers 3 stir the mixed solution in opposite directions. During the stirring process, the stirring blade 301 generates shear force on the mixed solution, and the stirring blade 301 itself can also break the bubbles by contacting them.

[0040] In this embodiment, a vertically extending slide groove 101 is opened on the side wall of the separation barrel 1, and the linkage assembly includes a connecting bar 6 and a connecting rod 601. The connecting rod 601 is located in the slide groove 101 and slides with the slide groove 101. The two ends of the connecting rod 601 are respectively rotatably engaged with the movable end 202 of the filter plate 2 and one end of the connecting bar 6, and the other end of the connecting bar 6 is rotatably engaged with one of the gears 4.

[0041] During specific use, since the connecting bar 6 is a rigid connecting piece, its length is not easy to change, which causes the connecting bar 6 to be driven by the gear 4 to move away from or close to the filter plate 2 during the rotation of the gear 4, and then the connecting rod 601 is driven to move synchronously through the connecting bar 6. Since the connecting bar 6 and the connecting rod 601 are rotatably connected, the connecting rod 601 is driven to move up and down in the slide groove 101, and then the movable end 202 of the filter plate 2 is driven to move up and down through the connecting rod 601, causing the filter plate 2 as a whole to flip around the fixed end 201 as the axis.

[0042] In this embodiment, the area where the filter plate 2 and the stirring mechanism are located in the separation barrel 1 is the upper chamber, and the area below the upper chamber in the separation barrel 1 is the lower chamber. The output port is connected to the side wall of the lower chamber, and a delivery pipe 7 is provided at the output port. One end of the delivery pipe 7 is connected to the lower chamber, and the other end is connected to a pump.

[0043] During specific use, the mixed solution processed by the stirring mechanism and the filter plate 2 naturally falls into the lower chamber through the upper chamber. As time goes by, under the influence of gravity, the density difference between water and oil is used to make the oil float on the water surface in a static state, thereby promoting the separation of oil and water. Then, the oil and water can be extracted separately through the delivery pipe 7 in conjunction with the pump.

[0044] In this embodiment, the conveying pipe 7 includes a transverse section and a vertical section. The ends of the transverse section and the vertical section are vertically connected. A pumping hole is opened on the side wall of the vertical section and the vertical section has a stretching performance and extends vertically.

[0045] The horizontal section and the vertical section are vertically connected to form an "L" shape, and the vertical section is a flexible pipe, such as a corrugated pipe, so that the vertical section has extensibility.

[0046] In this embodiment, a fixing piece 701 coaxial with the vertical section is provided at the lower portion of the vertical section. The fixing piece 701 is fixedly sleeved on the outer surface of the vertical section, and the diameter of the fixing piece 701 is larger than that of the vertical section.

[0047] During specific use, when the mixed solution falls downward after passing through the filter plate 2, part of the mixed solution will fall onto the top surface of the fixed plate 701. The fixed plate 701 will be pressed downward by the impact during the fall or the gravity of the accumulation, thereby driving the vertical section to extend, causing the lower part of the vertical section to be located in the mixed solution. As the oil and water gradually separate, the vertical section comes into contact with the water below. At this time, the operator can start the pump to pump out the water first, and then pump out the remaining oil.

[0048] In this embodiment, an airbag 8 is provided at the lower part of the vertical section, and an air tube 801 is provided on the top surface of the airbag 8. One end of the air tube 801 is connected to the airbag 8, and the other end passes through the side wall of the separation barrel 1 and is connected to the air pump. The air tube 801 has stretchability and can extend vertically.

[0049] During specific use, the air bag 8 is inflated by the air pump and the air pipe 801, causing the air bag 8 to float upward in the mixed solution until it floats on the top surface of the mixed solution. As the oil and water gradually separate, the vertical section contacts the oil above. At this time, the operator can start the pump to extract the oil first. As the oil decreases, the air bag 8 gradually descends along with the top surface of the oil. After the oil is pumped out, the vertical section contacts the water to extract the water.

[0050] In this embodiment, two drainage blocks 9 are respectively provided on opposite sides of the input port of the separation barrel 1, and a through opening connected to the upper chamber is formed between the two drainage blocks 9. The through opening is located directly above the two stirring rollers 3, and the top surfaces of the two drainage blocks 9 are inclined surfaces inclined downward toward the direction of the through opening.

[0051] Among them, the two drainage blocks 9 are respectively provided with grooves for accommodating the stirring roller 3 on the opposite sides. The two grooves are connected with the through-port to form a stirring chamber. The stirring chamber cooperates with the rotating stirring roller 3 to slow down the flow speed of the oil when passing through the stirring chamber.

[0052] In this embodiment, an observation window 10 is further provided on the side wall of the separation barrel 1. A transparent plate is provided in the observation window 10. The side wall of the separation barrel 1 is further provided with scale lines 11 located on one side of the observation window 10. The scale lines 11 are arranged vertically.

[0053] During specific use, the operator can view the separation progress of the mixed solution in the separation barrel 1 through the observation window 10, and can intuitively see the amount of water and mixed solution according to the scale line 11, and then the operator can calculate the ratio of oil and water in the mixed solution through a series of calculations.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A petrochemical oil-water impurity separation and treatment device, comprising a separation barrel (1) with an input port and an output port respectively provided on the top and side surfaces, characterized in that: A filter plate (2) for filtering impurities and a stirring mechanism for eliminating bubbles are provided in the separation barrel (1) between the input port and the output port. The stirring mechanism is in rotational cooperation with the separation barrel (1). One end of the filter plate (2) is in sliding cooperation with the separation barrel (1). A linkage assembly is provided between the filter plate (2) and the stirring mechanism. The linkage assembly can drive the filter plate (2) to slide in the separation barrel (1) under the drive of the stirring mechanism.

2. The oil-water impurity separation and treatment device for petrochemical industry according to claim 1, characterized in that: The two ends of the filter plate (2) are respectively a fixed end (201) and a movable end (202); the fixed end (201) is rotatably engaged with the inner wall of the separation barrel (1); the movable end (202) is connected to a linkage assembly; and the linkage assembly can push and pull the movable end (202) to move up and down.

3. The oil-water impurity separation and treatment device for petrochemical industry according to claim 1, characterized in that: The stirring mechanism comprises two stirring rollers (3) and two gears (4), the two gears (4) being mounted on an outer wall of one side of the separation barrel (1) and meshing with each other, the two gears (4) being coaxially connected to one end of the two stirring rollers (3), respectively, a plurality of stirring blades (301) being evenly distributed on the outer surface of the stirring roller (3) along the circumferential direction of the stirring roller (3), and one end of one of the stirring rollers (3) being connected to a driving motor (5).

4. The oil-water impurity separation and treatment device for petrochemical industry according to claim 1, characterized in that: A vertically extending chute (101) is provided on the side wall of the separation barrel (1), and the linkage assembly includes a connecting bar (6) and a connecting rod (601). The connecting rod (601) is located in the chute (101) and is slidably engaged with the chute (101). The two ends of the connecting rod (601) are respectively rotatably engaged with the movable end (202) of the filter plate (2) and one end of the connecting bar (6), and the other end of the connecting bar (6) is rotatably engaged with one of the gears (4).

5. The oil-water impurity separation and treatment device for petrochemical industry according to claim 4, characterized in that: The area in the separation barrel (1) where the filter plate (2) and the stirring mechanism are located is an upper chamber, and the area in the separation barrel (1) below the upper chamber is a lower chamber. The output port is connected to the side wall of the lower chamber, and a delivery pipe (7) is provided at the output port. One end of the delivery pipe (7) is connected to the lower chamber, and the other end is connected to a pump.

6. The oil-water impurity separation and treatment device for petrochemical industry according to claim 5, characterized in that: The conveying pipe (7) comprises a transverse section and a vertical section, the ends of the transverse section and the vertical section are vertically connected, a pumping hole is provided on the side wall of the vertical section, and the vertical section has a stretching performance and extends vertically.

7. The oil-water impurity separation and treatment device for petrochemical industry according to claim 6, characterized in that: A fixing plate (701) coaxial with the vertical section is provided at the lower portion of the vertical section. The fixing plate (701) is fixedly sleeved on the outer surface of the vertical section. The diameter of the fixing plate (701) is larger than that of the vertical section.

8. The oil-water impurity separation and treatment device for petrochemical industry according to claim 6, characterized in that: An air bag (8) is provided at the lower part of the vertical section, and an air pipe (801) is provided on the top surface of the air bag (8). One end of the air pipe (801) is connected to the air bag (8), and the other end passes through the side wall of the separation barrel (1) and is connected to the air pump. The air pipe (801) has a stretching performance and can extend vertically.

9. The oil-water impurity separation and treatment device for petrochemical industry according to claim 6, characterized in that: Two drainage blocks (9) are respectively provided on opposite sides of the input port of the separation barrel (1), and a through port communicating with the upper chamber is formed between the two drainage blocks (9). The through port is located directly above between the two stirring rollers (3), and the top surfaces of the two drainage blocks (9) are inclined surfaces inclined downward toward the through port.

10. The oil-water impurity separation and treatment device for petrochemical industry according to claim 9, characterized in that: An observation window (10) is also provided on the side wall of the separation barrel (1), a transparent plate is provided in the observation window (10), and scale lines (11) are also provided on the side wall of the separation barrel (1) on one side of the observation window (10), and the scale lines (11) are arranged vertically.