Batching device for quartz crucible processing
By designing a batching device for quartz crucible processing and adopting automatic metering and weighing technology, the pollution and low efficiency problems caused by manual batching are solved, efficient and accurate quartz crucible batching is achieved, and the product yield is improved.
Patent Information
- Application Number
- CN202422491661.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the existing quartz crucible production, manual batching poses a risk of pollution, is labor-intensive, and has low batching efficiency, which affects the product yield.
A batching device for quartz crucible processing is designed, which includes a fixed frame, an automatic metering mechanism, a chute structure and a material collecting structure. Multiple automatic metering mechanisms are used to measure and weigh the materials. A spiral arch breaking structure and a weighing structure are used to achieve quantitative material unloading. A micro vibrating motor and a weighing pressure sensor are combined to ensure the accuracy of the batching.
It improves batching efficiency and crucible yield, reduces the risk of artificial contamination, reduces labor intensity, and ensures the accuracy and consistency of batching.
Smart Images

Figure CN223409514U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of quartz batching, and in particular to a batching device for processing quartz crucibles. Background Art
[0002] In recent years, the photovoltaic and semiconductor industries have experienced rapid growth, and quartz crucibles used in semiconductor single crystal silicon production have also experienced rapid development. The yield rate of quartz crucibles has a significant impact on production costs and is strongly correlated with the yield of crystal pulling. In the production of quartz crucibles, the quartz sand formulation is particularly important for product yield. The main ingredients used in quartz crucible production include quartz sand, kaolin, clay, and feldspar. The selection and proportions of these materials must be determined based on specific formulations and technical requirements to ensure the quality and performance of the quartz crucible.
[0003] Currently, manual batching is commonly used, which may cause pollution to the quartz sand (black spots, foreign matter, etc. reduce the product yield), and the batching requires a large amount of manpower and is labor-intensive.
[0004] In view of this, the present application aims to provide a batching device for quartz crucible processing to better solve the above technical problems. Summary of the Invention
[0005] The purpose of the embodiments of the present application is to provide a batching device for quartz crucible processing, which can solve the technical problem of automatic batching during the quartz crucible processing.
[0006] An embodiment of the present application provides a batching device for quartz crucible processing, comprising a fixed frame, an automatic metering mechanism, a chute structure and a material collection structure. The automatic metering mechanism is provided in plurality, and the plurality of automatic metering mechanisms are respectively installed on the fixed frame. The chute structure is fixedly arranged on the fixed frame, and the top of the chute structure is respectively connected to the bottom ends of the plurality of automatic metering mechanisms. The material collection structure is located directly below the bottom end of the chute structure and is used to hold materials.
[0007] Furthermore, the automatic metering mechanism is provided with a barrel, a spiral arch breaking structure and a weighing structure. The bottom end of the barrel is provided with a discharge box and a discharge pipe. A plug-in valve is installed on the discharge pipe. The spiral arch breaking structure is arranged in the barrel for discharging material into the discharge box. The weighing structure is arranged at the bottom end of the discharge pipe.
[0008] Furthermore, a feeding port is provided at the top of the barrel and a material level meter is installed.
[0009] Furthermore, the chute structure is installed at an inclined angle.
[0010] Furthermore, a micro vibrating motor is installed at the bottom end of the chute structure.
[0011] Furthermore, a fixing plate is provided at the bottom end of the fixing frame, a fixing groove is provided on the fixing plate, and a weighing pressure sensor is provided in the fixing groove, and the aggregate structure is placed in the fixing groove.
[0012] Furthermore, the aggregate structure is configured as an aggregate barrel.
[0013] Beneficial effects of the utility model:
[0014] The utility model provides a batching device for quartz crucible processing, comprising a fixed frame, an automatic metering mechanism, a chute structure and an aggregate structure. The automatic metering mechanism is provided in plurality, and the plurality of automatic metering mechanisms are respectively installed on the fixed frame. The chute structure is fixedly arranged on the fixed frame, and the top of the chute structure is respectively connected to the bottom ends of the plurality of automatic metering mechanisms. The aggregate structure is located directly below the bottom end of the chute structure and is used for containing materials. The utility model has a simple structure and a reasonable design. Through a plurality of automatic metering mechanisms, material division measurement and weighing are performed to achieve an accurate weight ratio. The weighed components enter the aggregate structure through the chute structure to complete the batching, thereby improving the batching efficiency and the crucible yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a schematic diagram of the structure of some embodiments of the present utility model;
[0017] Figure 2 Schematic diagram of multiple automatic metering mechanisms and chute structures installed on a fixed frame in some embodiments of the present invention.
[0018] The reference numerals are:
[0019] Fixed frame 1, fixed plate 11, fixed groove 12, weighing pressure sensor 13, automatic metering mechanism 2, barrel 21, spiral arch breaking structure 22, weighing structure 23, discharge box 24, discharge pipe 25, plug-in valve 26, feeding port 27, material level meter 28, chute structure 3, micro vibrating motor 31, and aggregate structure 4. DETAILED DESCRIPTION
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0023] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of this application is typically placed when in use. These terms are intended only to facilitate the description of this application and simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0025] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0026] See also Figure 1-Figure 2As shown, the batching device for quartz crucible processing described in this embodiment includes a fixed frame 1, an automatic metering mechanism 2, a chute structure 3 and an aggregate structure 4. The automatic metering mechanism 2 is provided in plurality, and the plurality of automatic metering mechanisms 2 are respectively installed on the fixed frame 1. The chute structure 3 is fixedly arranged on the fixed frame 1, and the top of the chute structure 3 is respectively connected to the bottom ends of the plurality of automatic metering mechanisms 2. The aggregate structure 4 is located directly below the bottom end of the chute structure 3 and is used to hold materials.
[0027] This embodiment has a simple structure and a reasonable design. It uses multiple automatic metering mechanisms 2 to perform material measurement and weighing to achieve an accurate weight ratio. The weighed components enter the aggregate structure 4 through the chute structure 3 to complete the batching, thereby improving the batching efficiency and the crucible yield.
[0028] Specifically, the automatic metering mechanism 2 is provided with a barrel 21, a spiral arch breaking structure 22 and a weighing structure 23. The bottom end of the barrel 21 is provided with a discharge box 24 and a discharge pipe 25. A plug-in valve 26 is installed on the discharge pipe 25. The spiral arch breaking structure 22 is arranged in the barrel 21 for discharging materials into the discharge box 24. The weighing structure 23 is arranged at the bottom end of the discharge pipe 25.
[0029] Specifically, a feeding port 27 is provided at the top of the barrel 21 , and a material level meter 28 is installed.
[0030] In this embodiment, the setting of the automatic metering mechanism 2 is specifically shown. Weighing is performed by a weighing structure 23, which can specifically be a pressure sensor weighing device. The weighing and unloading process can ensure that the unloading process is uniform and stable through the spiral arch breaking scraper of the spiral arch breaking structure 22. At the same time, the frequency conversion motor is used to change the rotation speed of the spiral arch breaking scraper to ensure that the unloading accurately reaches the set value. When the unloading amount reaches the set weight, the gate valve 26 can be closed in time to realize the quantitative and automatic metering of the material; and the feeding port 27 arranged at the top of the barrel 21 is convenient for regular addition of materials, and the material level meter 28 therein is convenient for monitoring the material level so as to replenish the material in time.
[0031] In some embodiments, the chute structure 3 is installed at an inclined angle.
[0032] Specifically, a micro-rapping motor 31 is installed at the bottom end of the chute structure 3 .
[0033] In this embodiment, the chute structure 3 is installed at an inclined angle and a micro-rapping motor 31 is provided at the bottom end, so that the material discharge can be smooth.
[0034] In some embodiments, a fixing plate 11 is provided at the bottom end of the fixing frame 1 , a fixing groove 12 is provided on the fixing plate 11 , and a weighing pressure sensor 13 is provided in the fixing groove 12 , and the aggregate structure 4 is placed in the fixing groove 12 .
[0035] Specifically, the aggregate structure 4 is configured as an aggregate cylinder 21 .
[0036] In this embodiment, by setting up a fixed groove 12 for placing the collecting barrel 21, the position of the collecting barrel 21 can be prevented from changing during the batching process, which may cause the material to spill and affect the accuracy of the batching. At the same time, by providing a weighing pressure sensor 13 in the fixed groove 12, the prepared quartz sand material can be weighed and calibrated again. If there is a deviation from the preset value, the automatic metering mechanism 2 at the front end is promptly inspected and maintained to ensure the accuracy of the batching.
[0037] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A batching device for processing quartz crucibles, characterized in that: It includes a fixed frame, an automatic metering mechanism, a chute structure and an aggregate structure. There are multiple automatic metering mechanisms, and the multiple automatic metering mechanisms are respectively installed on the fixed frame. The chute structure is fixedly set on the fixed frame, and the top of the chute structure is respectively connected to the bottom ends of the multiple automatic metering mechanisms. The aggregate structure is located directly below the bottom end of the chute structure and is used to hold materials.
2. The batching device for processing a quartz crucible according to claim 1, characterized in that: The automatic metering mechanism is provided with a barrel, a spiral arch breaking structure and a weighing structure. The bottom end of the barrel is provided with a discharge box and a discharge pipe. A plug valve is installed on the discharge pipe. The spiral arch breaking structure is arranged in the barrel for discharging material into the discharge box. The weighing structure is arranged at the bottom end of the discharge pipe.
3. The batching device for processing a quartz crucible according to claim 2, characterized in that: The top of the barrel is provided with a feeding port and is equipped with a material level meter.
4. The batching device for processing a quartz crucible according to claim 1, wherein: The chute structure is installed at an inclined angle.
5. The batching device for processing a quartz crucible according to claim 1, characterized in that: A micro vibrating motor is installed at the bottom end of the chute structure.
6. The batching device for processing a quartz crucible according to claim 1, characterized in that: A fixing plate is provided at the bottom end of the fixing frame, a fixing groove is provided on the fixing plate, and a weighing pressure sensor is provided in the fixing groove, and the aggregate structure is placed in the fixing groove.
7. The batching device for processing a quartz crucible according to claim 6, characterized in that: The aggregate structure is configured as an aggregate barrel.