Flock removing assembly for surface of rough fabric

By designing a lint removal component for the fleece fabric surface, using a brush roller with the opposite conveying direction to the fabric in conjunction with a vacuum cleaner, lint removal can be achieved efficiently, solving the problem of lint electrostatic adsorption, and improving lint removal efficiency and environmental cleanliness.

CN223409926UActive Publication Date: 2025-10-03ZHANGJIAGANG YITAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422886829.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-03
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In the prior art, the fluff generated during the weaving process of the fleece fabric is easily electrostatically adsorbed, resulting in a large amount of fluff attached to the surface, affecting the appearance and workshop environment, and frequently disassembling the brush roller for cleaning increases the workload.

Method used

A lint removal component for fleece fabric is designed, comprising a brush roller, a bristle cleaning element, and a vacuum cleaner symmetrically distributed above and below. The brush roller and the fabric conveying direction are opposite. The bristle cleaning element and the vacuum cleaner cooperate to clean the lint in real time and collect it in a centralized manner to prevent the lint from escaping.

Benefits of technology

It improves the de-linting efficiency of fleece fabrics, reduces the escape of fluff in the workshop, reduces the cleaning workload, keeps the brush roller clean for a long time, and avoids frequent disassembly and cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cloth cleaning equipment, in particular to a hair side cloth surface wadding removing assembly which comprises a dust collector, two supporting columns oppositely arranged on the ground, two brush rollers arranged between the two supporting columns in an up-down relative rotation mode and a driving piece used for driving the two brush rollers to rotate oppositely. The fluff removing assembly for the surface of the rough fabric further comprises two supporting rods which are oppositely fixed to the supporting column up and down. According to the utility model, the rotating direction of the brush roller is opposite to the conveying direction of the hair-side cloth, so that fluff on the surface of the hair-side cloth can be conveniently cleaned, part of fluff wound on the surface of the brush roller can be combed into the fluff absorbing area by the brush teeth, and the other part of fluff can float into the air and fall into the fluff absorbing area in the cleaning process, so that the fluff absorbing effect is improved. Under the action of negative-pressure suction force, batting is sucked away as much as possible, the brush roller does not need to be frequently detached for cleaning, and the cleanliness of the surface of the brush roller can be kept for a long time.
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Description

Technical Field

[0001] The utility model relates to the technical field of cloth cleaning equipment, in particular to a lint removal component for a fleece cloth surface. Background Art

[0002] Flannel fabrics will produce a lot of lint during the weaving process, and the fleece fabrics are rolled and transported by conveyor rollers before being rolled up. The friction between the fleece fabrics and the surface of the conveyor rollers will cause static electricity on the fleece fabrics. Under the influence of static electricity, the surface of the fleece fabrics will adsorb more lint, which will have a great impact on the appearance of the fleece fabrics. The lint will also be brought to other places in the workshop, which will have a great impact on the environment of the workshop.

[0003] Due to the electrostatic adsorption of the fleece fabric, a large amount of fluff will adhere to its surface. Existing patent application number 202323230090.7 discloses an automatic fluff cleaning device. The device arranges a brush roller on the conveying path of the fleece fabric, and uses the rotating brush roller to clean the fluff adsorbed on the fleece fabric. After a large amount of fluff accumulates on the brush roller, the brush roller is disassembled to facilitate cleaning the accumulated fluff on the brush roller, thereby maintaining the brush roller's fluff cleaning effect. In the above-mentioned prior art, the brush roller needs to be disassembled and cleaned of the accumulated fluff on its surface at regular intervals, which not only has a relatively large impact on the fluff removal efficiency of the fleece fabric surface, but also increases the workload of the cleaner. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide a pile fabric surface linting removal component to solve the problem that the disassembly and cleaning operation affects the linting removal efficiency of the pile fabric surface.

[0005] Based on the above purpose, the utility model provides a pile fabric surface deflocculation assembly, comprising a vacuum cleaner and two support columns relatively arranged on the ground, two brush rollers are provided between the two support columns for relative rotation up and down, and a driving member for driving the two brush rollers to rotate in opposite directions, the pile fabric surface deflocculation assembly also comprising:

[0006] Two support rods are fixed relatively to each other on the support column.

[0007] A bristle cleaning piece is arranged between two laterally adjacent support rods, and the bristle cleaning piece is used for cleaning the hair wrapped around the brush roller in real time.

[0008] A dust suction pipe is provided between the brush cleaning member and the dust collector, and is used for conveying the removed hair fluff into the dust collector.

[0009] Preferably, the brush rollers are symmetrically distributed on both sides of the pile fabric, and the movement direction of the contact point of the brush roller close to the pile fabric is opposite to the conveying direction of the pile fabric.

[0010] Preferably, the bristle cleaning piece is located upstream in the conveying direction of the fleece cloth, and the bristle cleaning piece is relatively distributed on both sides of the fleece cloth in an upper and lower direction.

[0011] Preferably, the bristle cleaning member comprises:

[0012] A dust collecting box is fixed between two laterally adjacent support rods.

[0013] An oblique inserting plate is fixed on the dust collecting box, and bristle teeth are provided on one side of the oblique inserting plate, and the bristle teeth are used to comb off the hair wrapped around the brush roller.

[0014] Preferably, the bristle teeth are obliquely inserted into the bristles on the brush roller, and the inclination direction of the oblique insertion plate is tangent to the circumferential direction of the brush roller.

[0015] Preferably, the bristle cleaning member further comprises:

[0016] Two side baffles are relatively fixed on the dust collection box.

[0017] A lower baffle fixed to the lower edge of the dust collecting box, opposite surfaces of the two side baffles, the lower baffle, the oblique inserting plate and the outside of the brush roller together form a lint suction area.

[0018] Preferably, the bristle cleaning member further includes an arc surface provided on the side baffle, and the arc surface matches the exterior of the brush roller.

[0019] Preferably, a side of the side baffle away from the dust collecting box is located between the two brush rollers, and one end of the dust suction tube is fixedly arranged on a side of the dust collecting box away from the brush rollers.

[0020] The beneficial effects of the present invention are as follows: the present invention cooperates with the structures such as the bristle cleaning part and the vacuum cleaner so that the rotation direction of the brush roller is opposite to the conveying direction of the pile-surface fabric, so as to clean the fluff on the surface of the pile-surface fabric. Some of the fluff entangled on the surface of the brush roller will be combed into the fluff suction area by the bristle teeth, and the other part of the fluff will float into the air during the cleaning process and fall into the fluff suction area. Under the action of negative pressure suction, all the fluff will be sucked away. There is no need to frequently disassemble the brush roller for cleaning, and the cleanliness of the brush roller surface can be maintained for a long time, so that it can maintain a high deflocculation state for a long time, thereby improving the deflocculation efficiency, and can prevent the fluff from escaping into the working environment during the cleaning process, reducing the impact of the fluff on the cleaning workload in the workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 A three-dimensional diagram of the present invention Figure 1 ;

[0023] Figure 2 A three-dimensional diagram of the present invention Figure 2 ;

[0024] Figure 3 A three-dimensional diagram of the present invention Figure 3 .

[0025] The following are marked in the figure:

[0026] 1. Support column; 2. Horizontal support rod; 3. Brush cleaning part; 31. Dust collection box; 32. Oblique insert; 33. Brush teeth; 34. Side baffle; 35. Lower baffle; 36. Suction area; 37. Arc surface; 4. Dust suction pipe; 5. Vacuum cleaner; 6. Brush roller; 7. Drive part. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0028] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in this utility model should have the usual meanings understood by people with ordinary skills in the field to which this utility model belongs. The "first", "second" and similar words used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0029] like Figures 1 to 3As shown, a pile fabric surface deflocculation assembly includes a vacuum cleaner 5 and two support columns 1 relatively arranged on the ground. Two brush rollers 6 are provided between the two support columns 1 for relative rotation up and down, and a driving member 7 for driving the two brush rollers 6 to rotate in opposite directions. The driving member 7 includes a servo motor fixed to one of the support columns 1, and the servo motor is used to drive one of the brush rollers 6 to rotate. An even number of flat gears are provided on the other support column 1, wherein two flat gears are respectively fixed to the shaft ends of the two brush rollers 6, and the adjacent flat gears are meshed with each other. This design makes it easy for the two brush rollers 6 to rotate in opposite directions. The pile fabric surface deflocculation assembly also includes:

[0030] Two support rods 2 are fixed relatively to each other on the support column 1 up and down.

[0031] The bristle cleaning part 3 is arranged between two adjacent support rods 2 in the horizontal direction. The bristle cleaning part 3 is used to clean the hair wrapped around the brush roller 6 in real time to avoid the phenomenon of hair wrapping and accumulation on the surface of the brush roller 6, which affects the effect of the brush roller 6 in removing hair from the surface of the fleece fabric.

[0032] A dust suction pipe 4 is provided between the brush cleaning member 3 and the dust collector 5 , and is used for conveying the removed hair fluff into the dust collector 5 .

[0033] like Figure 1 and Figure 2 As shown, the brush rollers 6 are symmetrically distributed on both sides of the fleece fabric, and the movement direction of the contact point on the brush roller 6 close to the fleece fabric is opposite to the conveying direction of the fleece fabric. This design makes it easier for the brush roller 6 to clean the fluff on the fleece fabric and allow the fluff to fall into the brush cleaning part 3.

[0034] like Figures 1 to 3 As shown, the bristle cleaning part 3 is located upstream of the conveying direction of the wool surface fabric, and the bristle cleaning part 3 is relatively distributed on both sides of the wool surface fabric. With this design, when the brush roller 6 cleans the fluff on the wool surface fabric, the swept fluff can be completely covered to prevent the fluff from escaping into the workshop environment, thereby improving the fluff cleaning effect.

[0035] The bristle cleaning part 3 comprises:

[0036] A dust collecting box 31 is fixed between two laterally adjacent support rods 2 .

[0037] An oblique inserting plate 32 is fixed on the dust collecting box 31 , and a bristle tooth 33 is provided on one side of the oblique inserting plate 32 . The bristle tooth 33 is used to comb off the hair wrapped around the brush roller 6 .

[0038] The bristle teeth 33 are obliquely inserted into the bristles on the brush roller 6 , and the inclination direction of the oblique insertion plate 32 is tangent to the circumferential direction of the brush roller 6 .

[0039] Such a design can comb out the fluff on the bristles wrapped around the surface of the brush roller 6. Since the vacuum cleaner 5 will draw the inside of the dust box 31 into a negative pressure state, there is always negative pressure suction inside the dust box 31. The fluff combed out by the bristle teeth 33 will fall into the dust box 31 under the action of the negative pressure suction, and will be transported to the vacuum cleaner 5 through the dust suction pipe 4, completing the centralized collection of the fluff for subsequent centralized cleaning.

[0040] like Figure 3 As shown, the bristle cleaning member 3 also includes:

[0041] Two side baffles 34 are fixed relatively to the dust box 31 .

[0042] The lower baffle 35 fixed to the lower edge of the dust collecting box 31 , the opposite surfaces of the two side baffles 34 , the lower baffle 35 , the oblique insert plate 32 and the outside of the brush roller 6 together form a lint suction area 36 .

[0043] The bristle cleaning member 3 further includes an arc surface 37 provided on the side baffle 34 , and the arc surface 37 matches the exterior of the brush roller 6 .

[0044] A side of the side baffle 34 away from the dust collecting box 31 is located between the two brush rollers 6 , and one end of the dust suction pipe 4 is fixedly arranged on a side of the dust collecting box 31 away from the brush roller 6 .

[0045] Such a design enables the contact surface between the brush roller 6 and the fleece fabric to be surrounded in turn with the surface of the fleece fabric, between the lower baffle 35 and the brush teeth 33, and between the two side baffles 34 to form a semi-closed fluff suction area 36, ​​and after the brush roller 6 contacts the fleece fabric, it rotates toward the fluff suction area 36 so as to sweep the fluff into the fluff suction area 36, ​​and ensure that all the swept fluff falls into the fluff suction area 36, ​​avoiding the problem of fluff escaping from the fleece fabric during the fluff removal process, improving the fluff removal effect, and being able to keep the surface of the brush roller 6 in a relatively clean state for a long time, avoiding the accumulation of fluff that affects the fluff removal efficiency and effect of the brush roller 6 on the fleece fabric.

[0046] Working principle: When the fleece fabric is being transported, it will sequentially pass between the two lint suction areas 36 and between the two brush rollers 6. When the vacuum cleaner 5 is running, it will draw the dust box 31 and the inside of the lint suction area 36 into a negative pressure state through the vacuum pipe 4, so that a relatively large negative pressure suction force is generated inside the two, so that the lint falling within the range of the two can be quickly sucked away. Moreover, the two brush rollers 6 are driven by the driving member 7 so that the side of the brush roller 6 close to the fleece fabric rotates in the opposite direction to the transport direction of the fleece fabric. In this way, the lint attached to the fleece fabric can be swept into the lint suction area 36. When the brush roller 6 sweeps over the surface of the fleece fabric, some lint will be entangled or attached to it. As the brush roller 6 continues to rotate, the part of the brush roller 6 carrying the lint will slide through the brush teeth 33 and pass through the two The relative displacement between them, the bristle teeth 33 can comb out the fluff entangled or attached to the brush roller 6 and drop it into the fluff suction area 36 or the dust collecting box 31, so that the combed fluff can be sucked into the dust collector 5 for centralized collection under the action of negative pressure suction, and the fluff swept up by the brush roller 6 and floating in the air will be in the fluff suction area 36, ​​and will also be sucked into the dust collector 5 under the action of negative pressure suction. In this way, the problem of fluff escaping into the workshop environment can be avoided, the deflocculation effect of the fleece fabric is improved, and the fluff entangled or attached to the brush roller 6 can be cleaned in time, so that it can maintain a relatively high clean state for a long time, and the brush roller 6 can maintain a long-term high-efficiency deflocculation state, and there is no need to disassemble any parts during the entire deflocculation process, unless it fails and needs to be disassembled for maintenance.

[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0048] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A lint removal assembly for a pile cloth surface, comprising a vacuum cleaner (5) and two support columns (1) arranged relative to each other on the ground, two brush rollers (6) being arranged between the two support columns (1) for relative rotation up and down, and a driving member (7) for driving the two brush rollers (6) to rotate in opposite directions, characterized in that: The pile cloth surface deflocculation assembly further comprises: Two support rods (2) fixed relatively to each other on the support column (1) in an upper and lower position; A bristle cleaning member (3) is provided between two laterally adjacent support rods (2), and the bristle cleaning member (3) is used to clean the hair lint wound around the brush roller (6) in real time; A dust suction pipe (4) is provided between the brush cleaning member (3) and the dust collector (5), and the dust suction pipe (4) is used to transport the removed hair fluff into the dust collector (5).

2. The pile fabric surface linting removal assembly according to claim 1, characterized in that: The brush rollers (6) are symmetrically distributed on both sides of the fleece fabric in an upper and lower manner, and the moving direction of the contact point of the brush roller (6) close to the fleece fabric is opposite to the conveying direction of the fleece fabric.

3. The pile fabric surface linting removal assembly according to claim 2, characterized in that: The bristle cleaning piece (3) is located upstream in the conveying direction of the fleece cloth, and the bristle cleaning piece (3) is relatively distributed on both sides of the fleece cloth in an upper and lower direction.

4. The pile fabric surface linting removal assembly according to claim 3, characterized in that: The bristle cleaning member (3) comprises: A dust collecting box (31) fixed between two laterally adjacent support rods (2); An inclined inserting plate (32) is fixed on the dust collecting box (31), and bristle teeth (33) are provided on one side of the inclined inserting plate (32). The bristle teeth (33) are used to comb out the fluff wrapped around the brush roller (6).

5. The pile fabric surface linting removal assembly according to claim 4, characterized in that: The bristle teeth (33) are obliquely inserted into the bristles on the brush roller (6), and the oblique direction of the oblique inserting plate (32) is tangent to the circumference of the brush roller (6).

6. The pile fabric surface linting removal assembly according to claim 5, characterized in that: The bristle cleaning member (3) further comprises: Two side baffles (34) relatively fixed to the dust collecting box (31); A lower baffle (35) fixed to the lower edge of the dust collecting box (31), the opposite surfaces of the two side baffles (34), the lower baffle (35), the oblique insert (32) and the outside of the brush roller (6) together form a lint suction area (36).

7. The pile fabric surface linting removal assembly according to claim 6, characterized in that: The bristle cleaning member (3) further comprises an arc surface (37) provided on the side baffle (34), and the arc surface (37) matches the exterior of the brush roller (6).

8. The pile fabric surface linting removal assembly according to claim 7, characterized in that: The side of the side baffle (34) away from the dust collecting box (31) is located between the two brush rollers (6), and one end of the dust suction pipe (4) is fixedly arranged on the side of the dust collecting box (31) away from the brush roller (6).

Citation Information

Patent Citations

  • Automatic fluff cleaning device

    CN221460772U