Fabricated ultralow-energy-consumption metal integrated wall system

Abstract

The utility model provides an assembly type ultra-low energy consumption metal integrated wall system which comprises heat preservation rock wool, a metal outer plate is fixedly installed on the surface of one side of the heat preservation rock wool, a metal inner plate is fixedly installed on the surface of the other side of the heat preservation rock wool, and an FEPU sub-opening profile and an FEPU main opening profile are fixedly installed on the surfaces of the two ends of the heat preservation rock wool correspondingly. And an aluminum alloy buckling piece is arranged between the FEPU sub-opening sectional material and the FEPU main opening sectional material. The surfaces of the upper side and the lower side of the heat preservation rock wool are connected with the metal outer plate and the metal inner plate in an adhesive mode through high-strength adhesives. According to the fabricated ultralow-energy-consumption metal integrated wall system, the heat preservation layer and the decoration layer are compounded together, meanwhile, the fabricated ultralow-energy-consumption metal integrated wall system has the good heat preservation performance and the good decoration effect, indoor and outdoor heat transfer can be effectively prevented, and energy consumption of a building is reduced. And the tedious working procedures of separately constructing the heat preservation layer and the decoration layer in building construction are reduced, and the construction efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field related to curtain wall materials, and in particular to an assembled ultra-low energy consumption metal integrated wall system. Background Art

[0002] In the field of curtain wall materials, glass fiber polyurethane (FEPU), as a new material, has attracted widespread attention for its outstanding performance. It not only offers excellent thermal insulation properties but also significantly outperforms traditional polyurethane profiles in mechanical properties. The glass fiber polyurethane metal integrated wall system consists of a glass fiber polyurethane keel, metal inner and outer panels, and high-strength structural rock wool. This combination provides the wall system with excellent structural stability, capable of withstanding loads and external forces, and possessing excellent corrosion resistance and durability, adapting to a variety of environmental conditions.

[0003] Traditional integrated wall systems still have the following shortcomings in use: During the construction process of traditional wall systems, the insulation layer and the decorative layer usually need to be constructed separately, and the materials need to be cut, installed and fixed when the wall system is connected, which is very troublesome. This not only increases the complexity of the construction process, but may also lead to low construction efficiency; and traditional curtain wall materials, such as pure aluminum alloy frames, often have poor thermal insulation performance, resulting in faster heat transfer between indoors and outdoors, increasing the building's energy consumption.

[0004] Therefore, we made improvements to this and proposed an assembled ultra-low energy consumption metal integrated wall system. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides an assembled ultra-low energy consumption metal integrated wall system, which solves the problems mentioned in the background technology.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0007] The assembled ultra-low energy consumption metal integrated wall system is used to solve the above problems.

[0008] The specific application is as follows:

[0009] It includes thermal insulation rock wool, one side surface of the thermal insulation rock wool is fixedly installed with a metal outer plate, and the other side surface of the thermal insulation rock wool is fixedly installed with a metal inner plate, the two end surfaces of the thermal insulation rock wool are respectively fixedly installed with FEPU sub-mouth profiles and FEPU mother-mouth profiles, and aluminum alloy fasteners are provided between the FEPU sub-mouth profiles and the FEPU mother-mouth profiles.

[0010] As a preferred technical solution of the present application, the upper and lower surfaces of the thermal insulation rock wool are bonded to the metal outer plate and the metal inner plate by high-strength adhesive.

[0011] As a preferred technical solution of the present application, a crossbeam is provided on one side of the aluminum alloy clip, and the crossbeam and the aluminum alloy clip are fixedly connected by an external hexagonal structural nail.

[0012] As the preferred technical solution of the present application, the aluminum alloy fastener is U-shaped, and a first protrusion and a second protrusion are integrated on both sides of the aluminum alloy fastener. A first slot is provided on one side surface of the FEPU sub-mouth profile, and the first protrusion is snap-connected to the first slot. A second slot is provided on one side surface of the FEPU mother-mouth profile, and the second protrusion is snap-connected to the second slot.

[0013] As a preferred technical solution of the present application, an EPDM rubber strip is provided between the FEPU sub-mouth profile and the FEPU mother-mouth profile.

[0014] As a preferred technical solution of the present application, a connecting groove is provided on one side surface of the FEPU sub-mouth profile, the EPDM rubber strip is arranged in an L shape, and a connecting strip is integrated into the inner wall of one side of the EPDM rubber strip, the cross-section of the connecting strip is arranged in an arrow shape, and the connecting strip is snap-connected to the connecting groove.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] In the scheme of this application:

[0017] 1. The prefabricated ultra-low energy consumption metal integrated wall system combines insulation and decorative layers, providing both excellent thermal insulation and decorative effects. It effectively prevents heat transfer between indoor and outdoor spaces, reducing the building's energy consumption. It also reduces the tedious construction process of separately constructing insulation and decorative layers, improving construction efficiency.

[0018] 2. The prefabricated ultra-low energy metal integrated wall system is prefabricated in the factory, making product quality and performance easier to control and reducing uncertainty during on-site construction. The simple installation method eliminates the need for on-site cutting, and the mortise and tenon joint structure significantly shortens the construction period and reduces construction costs.

[0019] 3. The construction process of the assembled ultra-low energy consumption metal integrated wall system generates less waste, and the construction noise is low, which has little impact on the surrounding environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0021] Figure 2 This is a schematic structural diagram of the cross section of the aluminum alloy clip provided by the utility model;

[0022] Figure 3 This is a three-dimensional structural diagram of the aluminum alloy clip provided by the utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the FEPU spigot profile provided by the utility model;

[0024] Figure 5 This is a three-dimensional structural diagram of the FEPU mother profile provided by the utility model;

[0025] Figure 6 The utility model provides Figure 2 Schematic diagram of the enlarged structure of part A in the middle.

[0026] Indicated in the figure:

[0027] 1. Thermal insulation rock wool; 2. Metal outer panel; 3. Metal inner panel; 4. FEPU sub-profile; 5. FEPU female profile; 6. Aluminum alloy fasteners; 7. Crossbeam; 8. External hexagonal structural nails; 9. EPDM rubber strip; 10. First protrusion; 11. Second protrusion; 12. First slot; 13. Second slot; 14. Connecting slot; 15. Connecting strip. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the examples described are only part of the embodiments of the present invention, not all of them.

[0029] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0030] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0032] In the description of this utility model, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the utility model product is typically placed when in use, or the orientations or positional relationships commonly understood by those skilled in the art. Such terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" and the like are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] In order to solve the technical problems in the background technology, the following assembled ultra-low energy consumption metal integrated wall system is provided:

[0034] Combine Figure 1 - Figure 6 As shown, the utility model provides an assembled ultra-low energy consumption metal integrated wall system, including thermal insulation rock wool 1, a metal outer plate 2 is fixedly installed on the surface of one side of the thermal insulation rock wool 1, and a metal inner plate 3 is fixedly installed on the surface of the other side of the thermal insulation rock wool 1, and a FEPU sub-mouth profile 4 and a FEPU mother-mouth profile 5 are fixedly installed on the two end surfaces of the thermal insulation rock wool 1, and an aluminum alloy fastener 6 is arranged between the FEPU sub-mouth profile 4 and the FEPU mother-mouth profile 5.

[0035] In this embodiment, insulating rock wool 1 serves as the core insulation layer of the wall system. A metal outer panel 2 is securely attached to one side of the wall to provide external protection and decorative effects, while a metal inner panel 3 is securely attached to the other side to enhance the wall's internal structure and stability. The metal layer can also undergo various surface treatments, such as spraying and anodizing, to achieve different colors and textures, meeting the architectural aesthetic. Furthermore, FEPU sub-profiles 4 and FEPU mother profiles 5 are securely attached to both ends of the insulating rock wool 1. These two profiles not only optimize the wall's edge sealing but also facilitate modular assembly. Aluminum alloy fasteners 6 are strategically positioned between the FEPU sub-profiles 4 and FEPU mother profiles 5, ensuring a tight connection between the wall modules and significantly simplifying the installation process, improving construction efficiency. In summary, the prefabricated ultra-low energy consumption metal integrated wall system of this embodiment, through the precise coordination and optimized design of its components, achieves a perfect blend of efficient insulation, convenient installation, and excellent decorative effects.

[0036] As a preferred embodiment, on the basis of the above-mentioned manner, further, the upper and lower surfaces of the thermal insulation rock wool 1 are bonded to the metal outer plate 2 and the metal inner plate 3 by a high-strength adhesive.

[0037] In this embodiment, high-strength adhesive is used to precisely bond the upper and lower surfaces of the thermal insulation rock wool 1 to the metal outer plate 2 and the metal inner plate 3. This adhesive not only has excellent bonding strength and durability, ensuring that the wall system remains structurally stable and intact in various harsh environments, but also its excellent sealing performance can effectively prevent heat transfer, further improving the thermal insulation performance of the wall.

[0038] As a preferred embodiment, on the basis of the above-mentioned manner, further, a crossbeam 7 is provided on one side of the aluminum alloy clip 6 , and the crossbeam 7 and the aluminum alloy clip 6 are fixedly connected by an external hexagonal structural nail 8 .

[0039] In this embodiment: a crossbeam 7 is provided on one side of the aluminum alloy clip 6, and a firm fixation between the two is achieved by using an external hexagonal structural nail 8; this design not only significantly enhances the overall rigidity and stability of the wall system, so that the wall can exhibit more excellent mechanical properties when subjected to external loads, but also the use of the external hexagonal structural nail 8 also facilitates rapid installation and disassembly during construction, thereby improving construction efficiency.

[0040] As a preferred embodiment, on the basis of the above method, further, the aluminum alloy fastener 6 is set in a U shape, and the first protrusion 10 and the second protrusion 11 are integrated on both sides of the aluminum alloy fastener 6, a first card groove 12 is provided on one side surface of the FEPU sub-mouth profile 4, and the first protrusion 10 is snap-connected with the first card groove 12, and a second card groove 13 is provided on one side surface of the FEPU mother-mouth profile 5, and the second protrusion 11 is snap-connected with the second card groove 13.

[0041] In this embodiment: a first protrusion 10 and a second protrusion 11 are integrated on both sides of the alloy fastener 6, and these two protrusions form a perfect snap-fitting relationship with the first slot 12 on the FEPU sub-port profile 4 and the second slot 13 on the FEPU mother-port profile 5. This design not only simplifies the installation process, making the splicing of wall modules faster and more accurate, but also effectively improves the overall sealing and stability of the wall system through the snap-fit ​​connection, and further enhances the thermal insulation effect of the wall.

[0042] As a preferred embodiment, on the basis of the above-mentioned embodiment, an EPDM rubber strip 9 is further provided between the FEPU sub-mouth profile 4 and the FEPU mother-mouth profile 5 .

[0043] In this embodiment: by arranging EPDM rubber strips 9 between the FEPU sub-mouth profile 4 and the FEPU mother-mouth profile 5, the EPDM rubber strips 9 can effectively fill the tiny gaps between the profiles with their excellent elasticity, weather resistance and sealing performance, and prevent the penetration of air and moisture, thereby greatly improving the thermal insulation effect and waterproof performance of the wall.

[0044] As a preferred embodiment, on the basis of the above method, further, a connecting groove 14 is provided on one side surface of the FEPU sub-mouth profile 4, the EPDM rubber strip 9 is arranged in an L shape, and a connecting strip 15 is integrated into the inner wall of one side of the EPDM rubber strip 9, the cross section of the connecting strip 15 is arranged in an arrow shape, and the connecting strip 15 is snap-connected to the connecting groove 14.

[0045] In this embodiment: the EPDM rubber strip 9 is set in an L-shape, which not only fits the contour of the profile, but also achieves a tight engagement with the connecting groove 14 through the connecting strip 15 integrated into the inner wall of one side thereof; it is worth noting that the cross-section of the connecting strip 15 is designed in the shape of an arrow. This unique shape not only enhances the firmness of the engagement, but also facilitates rapid installation and positioning during construction.

[0046] Specifically, the working principle of this solution is:

[0047] The working principle of the Fiberglass Polyurethane (FEPU) Metal Integrated Wall System is based on its unique material composition and sophisticated structural design. The system uses Fiberglass Polyurethane as the core load-bearing component and edge sealing material. Leveraging its excellent thermal insulation and mechanical properties, it is tightly integrated with high-strength structural rock wool and metal inner and outer panels to form an integrated wall structure.

[0048] In terms of structural design, FEPU utilizes a traditional mortise and tenon joint structure, achieving a secure connection of complex structures through a concave-convex fit, increasing the density of the connection and overall stability. Furthermore, the shape and size of FEPU utilize an interference fit to further enhance the firmness of the connection, enabling the wall system to withstand certain loads and external forces, and providing excellent structural stability and durability.

[0049] In terms of thermal insulation, FEPU material itself has a low thermal conductivity, which effectively prevents heat transfer within the wall, thereby enhancing the wall's thermal insulation. Furthermore, the addition of high-strength structural rock wool further enhances the wall's thermal insulation performance, giving the wall system excellent energy-saving performance.

[0050] In terms of waterproofing and airtightness, FEPU is combined with specially shaped silicone waterproof sealing strips to achieve the desired waterproof and airtightness. This sealing method ensures the building's airtightness and watertightness, effectively preventing the infiltration of external moisture and air, and protecting the internal structure of the wall.

[0051] During construction, the FEPU metal integrated wall system, with its lightweight and high strength, reduced construction difficulty and costs. Furthermore, through gluing and hot-pressing processes, the FEPU is tightly integrated with the rock wool core and surface metal panels, creating a next-generation thermal insulation curtain wall structure. This structure not only offers excellent thermal insulation and wind-resistant properties, but also boasts excellent secondary waterproofing and sealing properties, significantly enhancing building safety and comfort.

[0052] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0053] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.

Claims

1. An assembled ultra-low energy consumption metal integrated wall system, comprising thermal insulation rock wool (1), characterized in that: A metal outer plate (2) is fixedly mounted on one side surface of the thermal insulation rock wool (1), and a metal inner plate (3) is fixedly mounted on the other side surface of the thermal insulation rock wool (1). FEPU sub-mouth profiles (4) and FEPU mother-mouth profiles (5) are respectively fixedly mounted on both end surfaces of the thermal insulation rock wool (1), and an aluminum alloy fastener (6) is provided between the FEPU sub-mouth profiles (4) and the FEPU mother-mouth profiles (5).

2. The assembled ultra-low energy consumption metal integrated wall system according to claim 1, characterized in that: The upper and lower surfaces of the thermal insulation rock wool (1) are bonded to the metal outer plate (2) and the metal inner plate (3) by means of a high-strength adhesive.

3. The assembled ultra-low energy consumption metal integrated wall system according to claim 1 is characterized by: A crossbeam (7) is provided on one side of the aluminum alloy clip (6), and the crossbeam (7) and the aluminum alloy clip (6) are fixedly connected via an external hexagonal structural nail (8).

4. The assembled ultra-low energy consumption metal integrated wall system according to claim 1, characterized in that: The aluminum alloy clip (6) is arranged in a U-shape, and a first protrusion (10) and a second protrusion (11) are respectively integrated on both sides of the aluminum alloy clip (6); a first card slot (12) is provided on one side surface of the FEPU sub-port profile (4), and the first protrusion (10) is connected to the first card slot (12) in a card-engaging manner; a second card slot (13) is provided on one side surface of the FEPU mother-port profile (5), and the second protrusion (11) is connected to the second card slot (13) in a card-engaging manner.

5. The assembled ultra-low energy consumption metal integrated wall system according to claim 1 is characterized by: An EPDM rubber strip (9) is provided between the FEPU sub-mouth profile (4) and the FEPU mother-mouth profile (5).

6. The assembled ultra-low energy consumption metal integrated wall system according to claim 5, characterized in that: A connecting groove (14) is provided on one side surface of the FEPU sub-port profile (4); the EPDM rubber strip (9) is arranged in an L-shape; and a connecting strip (15) is integrally provided on the inner wall of one side of the EPDM rubber strip (9); the cross section of the connecting strip (15) is arranged in an arrow shape, and the connecting strip (15) is snap-connected to the connecting groove (14).

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