Vibrating screen double-sleeve bearing seat convenient to maintain
Through the design of the external mechanism and the locking mechanism, the problem of poor sealing effect of the vibrating screen bearing seat after long-term use is solved, an efficient and safe maintenance process is achieved, and the stability and rotation accuracy of the bearing seat are improved.
Patent Information
- Application Number
- CN202423207983.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The bearing seat of the existing vibrating screen is easily deformed under long-term use and centrifugal force, resulting in poor sealing effect, affecting maintenance efficiency and safety.
The coordinated design of external mechanism and locking mechanism, including steel sleeve, labyrinth plate, bearing cover and synchronous wheel, ensures that the other end of the eccentric shaft remains sealed and stable during maintenance. The counterweight body is used to improve the rotation accuracy and reduce the displacement of the eccentric shaft.
The maintenance efficiency and safety of the eccentric shaft are improved, the position deviation of the bearing cover is reduced, and the stability and rotation accuracy of the bearing seat are enhanced.
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Figure CN223411287U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vibrating screens, and in particular relates to a double-set bearing seat for a vibrating screen which is easy to maintain. Background Art
[0002] The vibrating screen works by utilizing the reciprocating vibration generated by the vibrator excitation. The upper rotating counterweight of the vibrator causes the screen surface to produce planar gyratory vibration, while the lower rotating counterweight causes the screen surface to produce conical gyratory vibration. The combined effect causes the screen surface to produce complex gyratory vibration. Its vibration trajectory is a complex spatial curve, which is projected as a circle on the horizontal plane and an ellipse on the vertical plane.
[0003] In the prior art, there is a double-assembly-supported vibrating screen with application number: 201620062462.0, which includes a first assembly-supported vibrating screen and a second assembly-supported vibrating screen. The first assembly-supported vibrating screen and the second assembly-supported vibrating screen have the same structure and are connected in parallel. The first assembly-supported vibrating screen includes a triangular connector, a bearing seat, a main shaft, and an external connector. The bearing seat is sleeved in the middle of the main shaft. Two bearings are provided in the bearing seat, and a bearing spacer is provided between the two bearings.
[0004] In the above, the triangular connector and the external connector are connected to the two ends of the bearing, which basically achieves relative stability during bearing rotation. However, after reading the technical solution, it is learned that the component that ensures the close fit between the bearing and the main shaft is the bearing spacer. This spacer will deform under long-term use and the pull of centrifugal force, resulting in different sealing effects at both ends of the main shaft. Furthermore, during the subsequent maintenance of the main shaft, the deformed spacer needs to be cleaned, which seriously affects the maintenance efficiency of the bearing and the main shaft. Utility Model Content
[0005] The purpose of the utility model is to provide a double-set bearing seat for a vibrating screen that is easy to maintain, aiming to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: it includes an external mechanism, the external mechanism includes an eccentric shaft, the eccentric shaft is equipped with a locking mechanism and a disassembly mechanism, the disassembly mechanism includes a steel sleeve mounted on the outer surface of the top of the eccentric shaft, a labyrinth plate is placed on the top of the steel sleeve, and the outer side surface of the eccentric shaft is equipped with a bearing, and the outer surface of the bearing is provided with a bearing cover.
[0007] As a preferred solution of the present invention, a counterweight body is provided on the upper surface of the labyrinth plate, the counterweight body is an integrally formed double-ring block, and a synchronous wheel is provided on the end surface of the eccentric shaft.
[0008] As a preferred solution of the present invention, a sleeve is provided on the surface of the steel sleeve, a triangular rib is provided on the end face of the sleeve, and the upper surface of the triangular rib is matched with the end cover.
[0009] As a preferred solution of the present invention, an end cover is provided on the side of the bearing cover, the inner cavity of the end cover cooperates with the labyrinth plate, and the inner side of the labyrinth plate is sleeved with the eccentric shaft.
[0010] As a preferred solution of the present invention, the center of the labyrinth plate is kept coincident with the center of the synchronous wheel, and a locking disk is placed at the bottom of the bearing cover.
[0011] As a preferred solution of the present invention, the surface of the locking disk is provided with an alignment seat, the lower surface of the alignment seat is provided with a pulley, and the inner cavity of the pulley is adapted to be installed with the eccentric shaft.
[0012] As a preferred solution of the present invention, the number of the triangular ribs is two, and the two triangular ribs are symmetrically arranged on the sleeve.
[0013] As a preferred solution of the present invention, the outer surface of the synchronous wheel is provided with adapting convex teeth, and the plurality of adapting convex teeth are arranged in a ring array.
[0014] Compared with the prior art, the beneficial effects of the present invention are: through the coordinated arrangement of the external mechanism with the locking mechanism and the disassembly mechanism, one end of the eccentric shaft can still be sealed and secure when the other end is being repaired, thereby indirectly improving the maintenance efficiency of the eccentric shaft; the arrangement of the steel sleeve and the eccentric shaft can prevent the eccentric shaft from excessively shifting during movement, thereby ensuring that the eccentric shaft can continue to rotate within a normal range; the coordinated arrangement of the labyrinth plate with the bearing and the bearing cover ensures that the surface of the eccentric shaft is always sealed and supported, and will not fall or deviate during maintenance, thereby improving the safety of the bearing cover during maintenance; the arrangement of the counterweight body can improve the rotation accuracy of the eccentric shaft by increasing the weight, thereby reducing excessive displacement of the eccentric shaft during disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2This is a structural diagram of the parts related to achieving the rotating disassembly effect of the bearing cover in the present invention;
[0018] Figure 3 This is a schematic diagram of the top view of all parts in the utility model;
[0019] Figure 4 This is a schematic structural diagram of the parts related to achieving the relatively stable effect of the eccentric shaft in the present invention;
[0020] Figure 5 For this utility model Figure 1 A partial enlarged schematic diagram of part A.
[0021] In the figure: 100, external mechanism; 101, sleeve; 102, triangular rib; 103, eccentric shaft; 200, locking mechanism; 201, locking disk; 202, alignment seat; 203, pulley; 300, disassembly mechanism; 301, steel sleeve; 302, labyrinth plate; 303, bearing cover; 304, bearing; 305, end cover; 306, counterweight; 307, synchronous wheel. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0023] The present invention provides a double-set bearing seat for a vibrating screen that is easy to maintain, including an external mechanism 100; for example, Figure 1-Figure 3 shown.
[0024] The external mechanism 100 includes an eccentric shaft 103, and the eccentric shaft 103 is equipped with a locking mechanism 200 and a disassembly mechanism 300. The disassembly mechanism 300 includes a steel sleeve 301 sleeved on the top outer surface of the eccentric shaft 103, and a labyrinth plate 302 is placed on the top of the steel sleeve 301. The outer side surface of the eccentric shaft 103 is equipped with a bearing 304, and the outer surface of the bearing 304 is provided with a bearing cover 303.
[0025] A counterweight 306 is provided on the upper surface of the labyrinth plate 302 . The counterweight 306 is an integrally formed double-ring block. A synchronous wheel 307 is provided on the end surface of the eccentric shaft 103 .
[0026] The surface of the steel sleeve 301 is sleeved with a sleeve 101 , and the end surface of the sleeve 101 is provided with a triangular rib 102 , and the upper surface of the triangular rib 102 is matched with the end cover 305 .
[0027] Specifically, by coordinating the external mechanism 100 with the locking mechanism 200 and the disassembly mechanism 300, one end of the eccentric shaft 103 can still be sealed and secure when the other end is being repaired, thereby indirectly improving the maintenance efficiency of the eccentric shaft 103. The sleeve of the steel sleeve 301 and the eccentric shaft 103 can prevent the eccentric shaft 103 from excessively shifting during movement, thereby ensuring that the eccentric shaft 103 can continue to rotate within a normal range. The coordinating arrangement of the labyrinth plate 302, the bearing 304 and the bearing cover 303 ensures that the surface of the eccentric shaft 103 is always sealed and supported, and will not fall or deviate during maintenance, thereby improving the maintenance efficiency of the eccentric shaft 103. The safety of the bearing cover 303 during maintenance is improved. The setting of the counterweight body 306 can improve the rotation accuracy of the eccentric shaft 103 by increasing the weight, reduce the excessive displacement of the eccentric shaft 103 during disassembly and maintenance, and the bearing cover 303 will not have obvious position offset. The matching setting of the synchronous wheel 307 allows the eccentric shaft 103 to obtain rotational power. Furthermore, the matching setting of the sleeve 101 and the triangular rib 102 strengthens the surface stability of the steel sleeve 301, thereby ensuring that the eccentric shaft 103 always moves in the inner cavity of the sleeve 101, indirectly reducing the difficulty of maintaining the bearing cover 303.
[0028] The side of the bearing cover 303 is provided with an end cover 305; for example, Figure 2-Figure 4 shown.
[0029] The inner cavity of the end cover 305 cooperates with the labyrinth plate 302 , and the inner side of the labyrinth plate 302 is sleeved with the eccentric shaft 103 .
[0030] The center of the labyrinth plate 302 is kept coincident with the center of the synchronous wheel 307 , and a locking disk 201 is placed at the bottom of the bearing cover 303 .
[0031] The surface of the locking disc 201 is provided with an alignment seat 202 , and the lower surface of the alignment seat 202 is provided with a pulley 203 . The inner cavity of the pulley 203 is adapted to be installed with the eccentric shaft 103 .
[0032] Specifically, through the cooperation between the end cover 305 and the labyrinth plate 302, after the bearing cover 303 is squeezed by centrifugal force, the deformation generated is quickly offset by the end cover 305 and the labyrinth plate 302, reducing the structural damage of the bearing cover 303. Through the cooperation between the locking plate 201 and the alignment seat 202, the outer surface of the eccentric shaft 103 is firmly supported. At the same time, the adaptive installation of the pulley 203 allows the eccentric shaft 103 to rotate evenly.
[0033] The number of the triangular ribs 102 is two; for example, Figure 3-Figure 5 shown.
[0034] The two triangular ribs 102 are symmetrically arranged on the sleeve 101 .
[0035] The outer surface of the synchronous wheel 307 is provided with adapting protruding teeth, and the multiple adapting protruding teeth are arranged in a ring array.
[0036] Specifically, the symmetrical arrangement of the triangular ribs 102 prevents the sleeve 101 from being over-extruded, thereby ensuring the structural integrity of the sleeve 101 , further adapting to the annular array arrangement of the convex teeth, and improving the transmission accuracy of the synchronous wheel 307 .
[0037] Working principle: After braking the vibrating screen device, first rotate the sleeve 101 to make it unscrew from the top of the locking plate 201, thereby exposing the internal eccentric shaft 103. Then rotate the steel sleeve 301 and the labyrinth plate 302, so that the bearing cover 303 and the bearing 304 placed at the bottom of the labyrinth plate 302 rotate synchronously.
[0038] When the bearing cover 303 needs maintenance, it is necessary to install a counterweight 306 on the end face of the eccentric shaft 103, and install a locking disk 201 and a positioning seat 202 on the other end to keep the two ends of the eccentric shaft 103 relatively balanced. Then remove the external bearing cover 303, and then install a new bearing cover 303 according to the wear condition of the internal bearing 304. Then, re-install the bearing 304 and the eccentric shaft 103, and fix the end cover 305 and the outer surface of the bearing cover 303 for secondary tightening of the bearing cover 303. Finally, install the pulley 203 and the synchronous wheel 307 on the connecting port of the eccentric shaft 103 respectively, so that the eccentric shaft 103 with the new bearing cover 303 can rotate smoothly, completing the process of vibrating the material.
[0039] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0040] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0041] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A double-set bearing seat for a vibrating screen that is easy to maintain, characterized by: The invention comprises an external mechanism (100), wherein the external mechanism (100) comprises an eccentric shaft (103), wherein the eccentric shaft (103) is provided with a locking mechanism (200) and a disassembly mechanism (300), wherein the disassembly mechanism (300) comprises a steel sleeve (301) sleeved on the outer surface of the top of the eccentric shaft (103), a labyrinth plate (302) is placed on the top of the steel sleeve (301), and a bearing (304) is provided on the outer side surface of the eccentric shaft (103), and a bearing cover (303) is provided on the outer surface of the bearing (304); By coordinating the labyrinth plate with the bearing and the bearing cover, the surface of the eccentric shaft is always sealed and supported, and it will not fall or deviate during maintenance, thereby improving the safety of the bearing cover during maintenance. The setting of the counterweight body can improve the rotation accuracy of the eccentric shaft by increasing the weight, reduce the excessive displacement of the eccentric shaft, and prevent the bearing cover from having obvious position deviation.
2. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 1 is characterized in that: A counterweight (306) is provided on the upper surface of the labyrinth plate (302), and the counterweight (306) is an integrally formed double-ring block. The end surface of the eccentric shaft (103) is matched with a synchronous wheel (307).
3. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 1 is characterized in that: The surface of the steel sleeve (301) is sleeved with a sleeve (101), the end surface of the sleeve (101) is provided with a triangular rib (102), and the upper surface of the triangular rib (102) is matched with the end cover (305).
4. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 2, characterized in that: An end cover (305) is provided on the side of the bearing cover (303), the inner cavity of the end cover (305) cooperates with the labyrinth plate (302), and the inner side of the labyrinth plate (302) is sleeved with the eccentric shaft (103).
5. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 4 is characterized in that: The center of the labyrinth plate (302) is kept coincident with the center of the synchronous wheel (307), and a locking disk (201) is placed at the bottom of the bearing cover (303).
6. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 5, characterized in that: The surface of the locking disk (201) is matched with a positioning seat (202), and the lower surface of the positioning seat (202) is matched with a pulley (203), and the inner cavity of the pulley (203) is adapted to be installed with the eccentric shaft (103).
7. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 3 is characterized in that: The number of the triangular ribs (102) is two, and the two triangular ribs (102) are symmetrically arranged on the sleeve (101).
8. The double-set bearing seat for a vibrating screen that is easy to maintain according to claim 2, characterized in that: The outer surface of the synchronous wheel (307) is provided with matching convex teeth, and the arrangement of the multiple matching convex teeth is a ring array.
Citation Information
Patent Citations
Two shale shakers that always hold
CN205463169U