Pipeline supporting device
By installing a pipeline support device with support frames and lifting parts on both sides of the channel, the problem of water pipeline breakage caused by channel leakage was solved, the water pipeline was stably fixed, fresh water leakage and land collapse were prevented, and the continuity and efficiency of production were improved.
Patent Information
- Application Number
- CN202423075514.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-13
AI Technical Summary
When water pipelines cross canals in salt fields, canal leakage causes soil subsidence, resulting in pipe rupture and fresh water leakage, affecting brine composition and land collapse. Existing technology requires frequent maintenance, which is time-consuming and labor-intensive.
A pipeline support device is designed, including a support frame and a lifting device. It is installed on the banks on both sides of the channel through a fixed frame. The height of the support rod is adjusted using a lifting device to lift and fix the water pipeline to prevent sinking and breakage.
It can effectively prevent water pipelines from breaking due to channel subsidence, reduce fresh water leakage, protect brine components and land stability, reduce maintenance workload and improve production efficiency.
Smart Images
Figure CN223411635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pipeline supporting device, in particular to the structure of the pipeline supporting device. Background Art
[0002] Salt lake brine is rich in minerals such as potassium, lithium, and sodium, and is the primary raw material for potassium and lithium production. Brine mined underground is transported through channels to the sodium salt pond for drying, where sodium chloride precipitates. When the brine reaches point E (the saturation point of potassium chloride, sodium chloride, and carnallites), it is channeled into the carnallites pond for drying to produce carnallites for potash fertilizer production. When the brine reaches point F (the saturation point of bischofite, sodium chloride, and carnallites), it is channeled into the old brine pond for storage and use in the adsorption process to produce lithium carbonate. The adsorbed tail brine is then mixed with fresh water and returned to the mining area through channels for further ore dissolution. Consequently, numerous channels are established within the salt pans.
[0003] In order to prevent salt from forming in equipment such as the brine pumping station, fresh water needs to be regularly injected into the channel for salt washing. Fresh water is drawn from the fresh water pumping station and transported through the water pipeline. The water pipeline is a PVC pipe. In order to prevent the pipeline from being damaged by vehicles, sunlight, etc., the water pipeline is usually buried shallowly in the stratum. At the same time, in order to save expenses, reduce engineering workload, and shorten the water transmission route, the water pipeline needs to cross the brine channel many times. Due to the large depth of the brine channel, the water pipeline needs to be suspended when crossing the channel.
[0004] Due to the special geological conditions in the salt field area, the location across the brine channel is prone to soil subsidence due to channel leakage, etc., causing the water pipeline across the channel to bend and break due to the subsidence of the channel soil foundation, resulting in fresh water leakage. If fresh water enters the brine channel, it will affect the brine composition and affect production.
[0005] Moreover, the part of the water pipeline buried in the stratum may also break under the traction force. If fresh water enters the stratum, it will cause the salt in the soil to dissolve, resulting in large-scale land collapse and causing accidents. In order to be able to transport fresh water normally, the stratum needs to be dug up and the water pipeline needs to be reburied, which is time-consuming and labor-intensive and seriously affects production.
[0006] The utility model aims to solve the problem of water pipeline rupture caused by soil subsidence due to channel leakage when the water pipeline crosses the channel in a salt field. Utility Model Content
[0007] To address the above-mentioned problems, the present invention provides a pipeline support device, comprising a support frame 1 and a lifting member 2. The support frame 1 comprises a support rod 11 and two fixing frames 12, one at each end of the support rod 11. The fixing frames 12 are provided with a lifting device 3, which is fixedly connected to the ends of the support rod 11 and is used to adjust the height of the support rod 11. The lifting member 2 comprises a lifting rope 21 and a lifting ring 22. One end of the lifting rope 21 is fixedly mounted on the support rod 11. The lifting ring 22 is fixedly mounted on the other end of the lifting rope 21 and is used to be connected to the water pipeline 4.
[0008] When the utility model is used, the two fixing frames 12 are respectively fixedly installed on the banks on both sides of the channel, so that the support rod 11 is located above the water pipeline 4 and parallel to the water pipeline 4, and the lifting ring 22 is sleeved on the water pipeline 4 and fixedly connected to the water pipeline 4. The height of the support rod 11 is adjusted by the lifting device 3, and the water pipeline 4 is lifted and fixed.
[0009] The utility model is fixedly installed on the banks on both sides of the channel through a fixing frame 12. The height of the support rod 11 can be adjusted by the lifting device 3 to lift and fix the water pipeline 4. When the land foundation sinks due to brine leakage in the channel, for example, the water pipeline 4 can be prevented from sinking. The height of the water pipeline 4 can be adjusted according to the height of the terrain, so that the leaking part of the channel can be backfilled to ensure the stable burial of the water pipeline 4. The utility model can prevent the fresh water leakage caused by the bending and breaking of the water pipeline 4 from entering the brine channel and affecting the brine composition, and the fresh water from entering the land and causing large-scale land collapse when the land foundation of the channel sinks.
[0010] Preferably, the fixing frame 12 includes a cross bar 121, a reinforcing bar 122 and two vertical bars 123. The two vertical bars 123 are vertically arranged on both sides of the fixing frame 12. The cross bar 121 is horizontally arranged, and its two ends are fixedly connected to the upper ends of the two vertical bars 123 respectively. The reinforcing bar 122 is horizontally arranged, and its two ends are fixedly connected to the middle parts of the two vertical bars 123 respectively.
[0011] Therefore, when the fixing frame 12 is in use, the lower ends of the two vertical rods 123 can be inserted into the embankments on both sides of the channel. The fixing frame 12 includes two vertical rods 123 vertically arranged on both sides of the fixing frame 12, and a cross bar 121 is fixedly connected to the upper ends of the two vertical rods 123, and a reinforcing rod 122 is fixedly connected to the middle parts of the two vertical rods 123, which can improve the strength and stability of the fixing frame 12.
[0012] Preferably, the lifting device 3 includes a support plate 31, a lifting rail 32, a lifting slider 33, and an adjustment rod 34. The support plate 31 is vertically arranged, with its upper and lower ends fixedly connected to the crossbar 121 and the reinforcing rod 122, respectively. The lifting rail 32 is vertically arranged on the support plate 31, and the lifting slider 33 is slidably mounted on the lifting rail 32. The lifting slider 33 is provided with a fixing hole 332. The lifting rail 32 is provided with a plurality of adjustment holes 321 corresponding to the positions of the fixing holes 332. The plurality of adjustment holes 321 are arranged vertically and at equal intervals. The adjustment rod 34 is inserted into the adjustment holes 321 and the fixing holes 332 to secure the adjustment slider.
[0013] The utility model fixes the two ends of the support plate 31 to the cross bar 121 and the reinforcing bar 122 respectively, and the lifting slide rail 32 is vertically arranged on the support plate 31. The lifting slider 33 is slidably arranged on the lifting slide rail 32, and a fixing hole 332 is provided on the lifting slider 33. An adjustment hole 321 is provided on the lifting slide rail 32. The adjustment rod 34 is inserted into the adjustment hole 321 and the fixing hole 332 to fix the adjustment slider. The adjustment rod 34 is pulled out from the adjustment hole 321 and the fixing hole 332 to control the lifting slider 33 to slide on the lifting slide rail 32, so that the height of the lifting rod can be adjusted and the water supply pipeline 4 can be fixed.
[0014] Preferably, the lifting device 3 further includes a lifting screw 35 and a rocker 36. The lifting slider 33 is provided with a vertically extending threaded hole 331 that matches the lifting screw 35. The lifting screw 35 is vertically arranged, with the lower end being rotatably connected to the reinforcing rod 122, and the upper end extending through the threaded hole 331 to above the cross bar 121.
[0015] Therefore, the rotation of the lifting screw 35 can be controlled by the rocker 36. When the lifting screw 35 rotates forward, the lifting slider 33 can be controlled to slide upward along the lifting rail 32. When the lifting screw 35 rotates backward, the lifting slider 33 can be controlled to slide downward along the lifting rail 32, thereby adjusting the height of the support rod 11 as needed.
[0016] Preferably, the two ends of the support rod 11 are fixedly connected to the lifting slider 33 by bolts. The two ends of the support rod 11 are fixedly connected to the lifting slider 33 by bolts, which can be easily disassembled.
[0017] Preferably, the support rod 11 is formed by connecting a plurality of short rods 111 end to end in sequence, and the plurality of short rods 111 are fixedly connected by bolts.
[0018] By arranging the support rod 11 to be formed by connecting a plurality of short rods 111 through bolts, a suitable number of short rods 111 can be selected according to the channel width to form a support rod 11 of suitable length, thereby adapting to channels of different widths.
[0019] Preferably, a fixing plate 13 is provided at the lower end of the vertical rod 123. By providing the fixing plate 13 at the lower end of the vertical rod 123, the stability of the fixing frame 12 can be improved and the fixing frame 12 can be prevented from shaking under stress.
[0020] Preferably, a fixing member 14 is provided on the fixing frame 12 , and the fixing member 14 includes a pull rope 141 and a fixing nail 142 . One end of the pull rope 141 is fixedly connected to the upper portion of the fixing frame 12 , and the fixing nail 142 is provided at the other end of the pull rope 141 .
[0021] By providing a fixing member 14 on the fixing frame 12, after the fixing frame 12 is installed, the fixing nail 142 is inserted into the bank of the fixing frame 12 away from the channel side, the pull rope 141 is tightened, and the fixing frame 12 is tightened and fixed by the pull rope 141, the stability of the fixing frame 12 can be improved, and the fixing frame 12 can be prevented from tilting due to the large gravity of the water pipe 4.
[0022] Preferably, a plurality of lifting members 2 are provided.
[0023] Preferably, the inner side of the lifting ring 22 is provided with a rubber pad 23. By providing the rubber pad 23 on the inner side of the lifting ring 22, the lifting ring 22 can be prevented from damaging the water pipe 4. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 . Schematic diagram of the overall structure of the pipeline support device;
[0025] Figure 2 .Schematic diagram of the overall structure of the support frame;
[0026] Figure 3 . Figure 2 Schematic diagram of the middle AA section;
[0027] Figure 4 . Figure 2 Schematic diagram of the middle BB section;
[0028] Figure 5 .Schematic diagram of the overall structure of the support rod;
[0029] Figure 6 . Schematic diagram of the overall structure of the lifting ring;
[0030] Figure 7 .Diagram of usage status.
[0031] In the figure, 1. Support frame, 11. Support rod, 111. Short rod, 12. Fixed frame, 121. Cross bar, 122. Reinforcement rod, 123. Vertical rod, 13. Fixed plate, 14. Fixing part, 141. Pull rope, 142. Fixing nail, 2. Lifting part, 21. Lifting rope, 22. Lifting ring, 23. Rubber pad, 3. Lifting device, 31. Support plate, 32. Lifting rail, 321. Adjustment hole, 33. Lifting slider, 331. Threaded hole, 332. Fixed hole, 34. Adjustment rod, 35. Lifting screw, 36. Rocker, 4. Water pipeline, 5. Channel, 51. Bank. DETAILED DESCRIPTION
[0032] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0033] like Figure 1 and Figure 2 As shown, the pipeline supporting device includes a supporting frame 1 and a lifting member 2. The supporting frame 1 includes a supporting rod 11 and two fixing frames 12 respectively located at both ends of the supporting rod 11.
[0034] The fixing frame 12 includes a transverse rod 121 , a reinforcing rod 122 and two vertical rods 123 . The two vertical rods 123 are vertically arranged on both sides of the fixing frame 12 . The fixing plates 13 are arranged at the lower ends of the vertical rods 123 .
[0035] The cross bar 121 is arranged horizontally, and its two ends are fixedly connected to the upper ends of the two vertical bars 123 respectively. The reinforcing bar 122 is arranged horizontally, and its two ends are fixedly connected to the middle parts of the two vertical bars 123 respectively.
[0036] When installing the fixing frame 12, the lower ends of the two vertical rods 123 can be buried in the embankments 51 on both sides of the channel 5. By arranging the fixing plates 13 at the lower ends of the vertical rods 123, the stability of the fixing frame 12 can be improved, the fixing frame 12 can be prevented from shaking under force, and the strength and stability of the fixing frame 12 can be improved.
[0037] The fixing frame 12 is provided with a fixing member 14, which includes a drawstring 141 and a fixing nail 142. One end of the drawstring 141 is fixedly connected to the upper portion of the fixing frame 12, and the fixing nail 142 is provided at the other end of the drawstring 141. After the fixing frame 12 is installed, the fixing nail 142 is inserted into the bank of the fixing frame 12 away from the channel side, and the drawstring 141 is tightened. The drawstring 141 tightens the fixing frame 12, thereby improving the stability of the fixing frame 12 and preventing the fixing frame 12 from tilting due to the heavy weight of the water pipe 4.
[0038] like Figure 2 、 Figure 3 and Figure 4As shown, a lifting device 3 for adjusting the height of the support rod 11 is provided on the fixed frame 12. The lifting device 3 includes a support plate 31, a lifting rail 32, a lifting slider 33, an adjusting rod 34, a lifting screw 35 and a rocker 36. The support plate 31 is vertically arranged, and the upper and lower ends are fixedly connected to the cross bar 121 and the reinforcing rod 122 respectively.
[0039] The lifting rail 32 is vertically arranged on the support plate 31, and the lifting slider 33 is slidably arranged on the lifting rail 32. The lifting slider 33 is provided with a horizontally extending fixing hole 332 and a threaded hole 331 parallel to the rail and matching with the lifting screw 35.
[0040] A threaded hole 331 is parallel to the slide rail and matches the lifting screw 35, where matching means that the inner diameter of the threaded hole 331 is equal to or slightly larger than the diameter of the lifting screw 35, and the pitch and tooth angle of the internal thread of the threaded hole 331 and the external thread of the lifting screw 35 are the same. By rotating the lifting screw 35, the lifting slider 33 can be driven to slide up and down.
[0041] The lifting rail 32 is provided with a plurality of adjustment holes 321 corresponding to the positions of the fixing holes 332 . The plurality of adjustment holes 321 are arranged vertically and are arranged at equal intervals.
[0042] The lifting screw 35 is vertically arranged, with the lower end rotatably connected to the reinforcing rod 122 and the upper end extending through the threaded hole 331 to above the cross bar 121 . The rocker 36 is fixedly arranged on the upper end of the lifting screw 35 .
[0043] The lifting screw 35 can be controlled to rotate by the rocker 36. When the lifting screw 35 rotates forward, the lifting slider 33 can be controlled to slide upward along the lifting rail 32. When the lifting screw 35 rotates backward, the lifting slider 33 can be controlled to slide downward along the lifting rail 32, thereby adjusting the height of the support rod 11 as needed.
[0044] The adjusting rod 34 is inserted into the adjusting hole 321 and the fixing hole 332 to fix the adjusting slider. The adjusting rod 34 is pulled out from the adjusting hole 321 and the fixing hole 332 to control the lifting slider 33 to slide on the lifting rail 32, thereby adjusting the height of the lifting rod and fixing the water pipe 4.
[0045] like Figure 2 and Figure 5 As shown, both ends of the support rod 11 are fixedly connected to the lifting slider 33 by bolts. The support rod 11 is formed by connecting a plurality of short rods 111 end to end in sequence, and the plurality of short rods 111 are fixedly connected by bolts.
[0046] The two ends of the support rod 11 are fixedly connected to the lifting slider 33 by bolts, which can facilitate the assembly and disassembly of the support rod 11. By setting the support rod 11 to be composed of multiple short rods 111 connected by bolts, an appropriate number of short rods 111 can be selected according to the width of the channel to form a support rod 11 of appropriate length, thereby adapting to channels of different widths.
[0047] like Figure 1 and Figure 6 As shown, the lifting member 2 includes a lifting rope 21 and a lifting ring 22 , and one end of the lifting rope 21 is fixedly arranged on the support rod 11 .
[0048] In this embodiment, three lifting members 2 are provided. In other embodiments, other numbers of lifting members 2 may be provided, such as four, five or more.
[0049] The lifting ring 22 is a circular ring, and the inner diameter of the lifting ring 22 corresponds to the diameter of the water pipe 4. The lifting ring 22 is fixedly arranged on the other end of the lifting rope 21 and is used to be sleeved on the water pipe 4. The lifting ring 22 is formed by two semicircular rings connected by bolts.
[0050] The inner side of the lifting ring 22 is provided with a rubber pad 23. By the rubber pad 23 on the inner side of the lifting ring 22, the lifting ring 22 can be prevented from damaging the water pipe 4.
[0051] like Figure 7 As shown, during use, the two fixing brackets 12 are fixedly mounted on the banks 51 on either side of the channel 5, with the support rod 11 positioned above and parallel to the water pipe 4. The fixing nails 142 are inserted into the banks 51 on the side of the fixing brackets 12 facing away from the channel 5. The pull ropes 141 are tightened to secure the fixing brackets 12. The lifting rings 22 on the three lifting members 2 are then connected to the water pipe 4. The rocker 36 is then rotated to control the sliding of the lifting slider 33, adjusting the support rods 11 to the desired height. The water pipe 4 is then lifted and secured using the lifting ropes 21.
[0052] The present invention can prevent the water pipe 4 from sinking when the ground foundation sinks due to brine leakage in the channel. The height of the water pipe 4 can be adjusted according to the terrain height, so that the leaking part of the channel can be backfilled to ensure the stable burial of the water pipe 4. The present invention can prevent the water pipe 4 from bending and breaking when the ground foundation sinks, and prevent fresh water leakage from affecting the brine composition and causing land collapse.
[0053] A lifting device 3 is set up, and the rotation of the lifting screw 35 can be controlled by the rocker 36. When the lifting screw 35 rotates forward, the lifting slider 33 can be controlled to slide upward along the lifting rail 32. When the lifting screw 35 rotates reversely, the lifting slider 33 can be controlled to slide downward along the lifting rail 32, thereby adjusting the height of the support rod 11 as needed.
[0054] The support rod 11 is formed by connecting a plurality of short rods 111 by bolts. An appropriate number of short rods 111 can be selected according to the width of the channel to form a support rod 11 of appropriate length, thereby adapting to channels of different widths. A fixing plate 13 is provided at the lower end of the vertical rod 123 to improve the stability of the fixing frame 12 and prevent the fixing frame 12 from shaking under force. A fixing member 14 is provided on the fixing frame 12. After the fixing frame 12 is installed, a fixing nail 142 is inserted into the bank of the fixing frame 12 away from the channel side, and the pull rope 141 is tightened. The fixing frame 12 is tightened and fixed by the pull rope 141, which can improve the stability of the fixing frame 12 and prevent the fixing frame 12 from tilting due to the large gravity of the water pipe 4.
[0055] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.
Claims
1. A pipe support device, characterized in that: It comprises a support frame (1) and a lifting member (2), The support frame (1) comprises a support rod (11) and two fixing frames (12) respectively located at both ends of the support rod (11); The fixing frame (12) is provided with a lifting device (3), which is fixedly connected to the end of the support rod (11) and is used to adjust the height of the support rod (11); The lifting member (2) comprises a lifting rope (21) and a lifting ring (22). One end of the lifting rope (21) is fixedly arranged on the support rod (11); The lifting ring (22) is fixedly arranged on the other end of the lifting rope (21) and is used for being sleeved on the water pipeline.
2. The pipeline support device according to claim 1, characterized in that: The fixing frame (12) includes a crossbar (121), a reinforcing bar (122), and two vertical bars (123); The two vertical rods (123) are vertically arranged on both sides of the fixing frame (12); The crossbar (121) is arranged horizontally, and its two ends are fixedly connected to the upper ends of the two vertical bars (123); The reinforcing rod (122) is arranged horizontally, and its two ends are fixedly connected to the middle parts of the two vertical rods (123).
3. The pipeline support device according to claim 2, characterized in that: The lifting device (3) comprises a support plate (31), a lifting rail (32), a lifting slider (33) and an adjusting rod (34). The support plate (31) is arranged vertically, and its upper and lower ends are fixedly connected to the cross bar (121) and the reinforcing bar (122) respectively; The lifting slide rail (32) is vertically arranged on the support plate (31); The lifting slider (33) is slidably arranged on the lifting slide rail (32), and a fixing hole (332) is provided on the lifting slider (33); The lifting slide rail (32) is provided with a plurality of adjustment holes (321) corresponding to the positions of the fixing holes (332); The plurality of adjustment holes (321) are arranged vertically and at equal intervals; The adjusting rod (34) is inserted into the adjusting hole (321) and the fixing hole (332) to fix the adjusting slider.
4. The pipeline support device according to claim 3, characterized in that: The lifting device (3) further includes a lifting screw (35) and a rocker (36). The lifting slider (33) is provided with a vertically extending threaded hole (331) matching the lifting screw (35); The lifting screw (35) is arranged vertically, with its lower end being rotatably connected to the reinforcing rod (122), and its upper end extending through the threaded hole (331) to above the crossbar (121).
5. The pipeline support device according to claim 4, characterized in that: Both ends of the support rod (11) are fixedly connected to the lifting slider (33) via bolts.
6. The pipeline support device according to claim 5, characterized in that: The support rod (11) is formed by connecting a plurality of short rods (111) end to end in sequence. The plurality of short rods (111) are fixedly connected by bolts.
7. The pipeline support device according to claim 6, characterized in that: A fixing plate (13) is provided at the lower end of the vertical rod (123).
8. The pipeline support device according to claim 7, characterized in that: The fixing frame (12) is provided with a fixing member (14). The fixing member (14) includes a drawstring (141) and a fixing nail (142); One end of the pull rope (141) is fixedly connected to the upper part of the fixing frame (12); The fixing nail (142) is arranged at the other end of the pull rope (141).
9. The pipeline support device according to claim 8, characterized in that: A plurality of lifting members (2) are provided.
10. The pipeline support device according to any one of claims 1 to 9, characterized in that: A rubber pad (23) is provided on the inner side of the lifting ring (22).