Cooling device for rotor conveying system of concrete sprayer

By installing a cooling water circulation system and a filtration mechanism in the concrete spraying machine rotor feeding system, the problem of increased frictional heat on the rubber plates and rotating liners is solved, thus extending their service life, reducing replacement frequency and construction costs, improving construction efficiency and reducing dust.

CN223412312UActive Publication Date: 2025-10-03PINGDINGSHAN ZHONGCHUANG SUPPORT MASCH MFG CO LTD
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Patent Information

Application Number
CN202422759970.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-03
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

After long-term use, the rotor concrete spraying machine will generate a lot of heat due to the friction between the rubber plate and the rotating liner, which will cause the temperature to rise, shorten the service life and increase the replacement frequency, affecting the construction progress and cost.

Method used

A cooling device for the rotor feeding system of a concrete spraying machine was designed. By installing upper and lower water inlet pipes and ball valves on the hopper seat and panel, combined with cooling water holes on the rubber plate, circulating cooling of cooling water is achieved, reducing the temperature of the rotating liner, and preventing sand and gravel impurities from entering the friction surface through a filtering mechanism.

Benefits of technology

It effectively reduces the temperature of the rotating liner, prolongs the service life of the rubber sheet and the rotating liner, reduces the replacement frequency, reduces construction costs, improves work efficiency and suppresses dust during the spraying process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a concrete sprayer rotor material conveying system cooling device which comprises a hopper seat, an upper sealing plate, an upper steel lining plate, a rotor body, a lower steel lining plate, a lower sealing plate and a panel, a plurality of upper sealing rings are arranged at the upper end of the upper sealing plate, and a cooling mechanism used for reducing the temperature of the upper steel lining plate is arranged on the hopper seat. The cooling mechanism comprises an upper water inlet pipe arranged on the hopper base in a communicating mode, and an upper water inlet ball valve is arranged on the upper water inlet pipe. The cooling mechanism is arranged, so that cooling water can enter the inner and outer ring continuous plane part between the upper and lower rubber plates and the rotary lining plate for circulating cooling, the temperature of the rotary lining plate can be effectively reduced, the service life of the rubber plates and the rotary lining plate can be greatly prolonged, the frequency of replacing the rubber plates and the rotary lining plate is reduced, and the production cost is reduced. The engineering construction cost is reduced, the working efficiency is improved, and the engineering construction progress is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete spraying machine components, in particular to a cooling device for a rotor feeding system of a concrete spraying machine. Background Art

[0002] One of the core components of a rotor-type concrete sprayer is the rotor feed assembly, which includes the rotor body, rubber plates, and rotating lining. During construction, since the upper and lower rubber plates are stationary while the rotor body rotates continuously, a dynamic seal must be achieved between the rubber plates and the rotating lining. This requires a clamping mechanism to apply a certain amount of pressure between the rubber plates and the rotating lining.

[0003] After the spraying machine has been used for a long time, a large amount of heat is generated by the relative movement and friction between the rubber plate and the rotating liner under pressure, which will cause the temperature of the rubber plate and the rotating liner to rise sharply, accelerate the aging and wear of the rubber plate, and greatly reduce the service life of the rubber plate and the rotating liner. Frequent replacement of the rubber plate and the rotating liner not only increases the construction cost, but also affects the construction progress. In order to solve the above problems, we proposed this concrete spraying machine rotor feeding system cooling device. Utility Model Content

[0004] The main purpose of the utility model is to provide a cooling device for a rotor feeding system of a concrete spraying machine, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A cooling device for a rotor feeding system of a concrete spraying machine comprises a hopper seat, an upper sealing plate, an upper steel liner, a rotor body, a lower steel liner, a lower sealing plate and a panel. A plurality of upper sealing rings are provided on the upper end of the upper sealing plate. A cooling mechanism for reducing the temperature of the upper steel liner is provided on the hopper seat. The cooling mechanism comprises an upper water inlet pipe connected to the hopper seat, an upper water inlet ball valve is provided on the upper water inlet pipe, a lower water inlet pipe is connected to the panel, a lower water inlet ball valve is provided on the lower water inlet pipe, a plurality of lower sealing rings are provided on the panel, and a filtering mechanism for filtering a water source is provided in the upper water inlet pipe.

[0007] Preferably, the filtering mechanism includes a first filter screen arranged in the upper water inlet pipe, and a first pull rod is fixedly connected to the side wall of the first filter screen.

[0008] Preferably, a first mounting cylinder is fixedly connected to the inner wall of the upper water inlet pipe, a first mounting ring is threadedly connected to the inner wall of the first mounting cylinder, and the first mounting ring is fixedly connected to the first filter screen.

[0009] Preferably, a second filter screen is provided in the lower water inlet pipe, and a second pull rod is fixedly connected to the side wall of the second filter screen.

[0010] Preferably, a second mounting cylinder is fixedly connected to the inner wall of the lower water inlet pipe, a second mounting ring is threadedly connected to the inner wall of the second mounting cylinder, and the second mounting ring is fixedly connected to the second filter screen.

[0011] Preferably, the first filter screen is made of stainless steel, and the second filter screen is also made of stainless steel.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This device is equipped with a cooling mechanism. By adding an upper water inlet pipe, an upper water inlet ball valve, a lower water inlet pipe and a lower water inlet ball valve to the hopper seat and the panel, cooling water enters the inner and outer continuous flat parts between the upper and lower rubber plates and the rotating liner through the double cooling water holes on the rubber plate for circulating cooling. This can effectively reduce the temperature of the rotating liner, greatly increase the service life of the rubber plate and the rotating liner, and reduce the frequency of replacing the rubber plate and the rotating liner, which not only reduces the construction cost, but also improves work efficiency and speeds up the construction progress.

[0014] 2. This device is equipped with a filtering mechanism that can filter the water entering the hopper seat from the upper water inlet pipe through the first filter screen to prevent sand and gravel impurities from entering the inner and outer ring continuous planes between the upper and lower rubber plates and the rotating liner, causing component wear, thereby extending the service life of the equipment;

[0015] 3. This device is equipped with a second filter screen, which can filter the water entering the hopper seat from the upper water inlet pipe, preventing sand and gravel impurities from entering the inner and outer ring continuous planes between the upper and lower rubber plates and the rotating liner, causing component wear, thereby increasing the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is an exploded schematic diagram of a cooling device for a rotor feeding system of a concrete spraying machine proposed in the present invention;

[0017] Figure 2 This is a schematic diagram of the assembly of a cooling device for a rotor feeding system of a concrete spraying machine proposed in the present invention;

[0018] Figure 3 for Figure 2 A magnified view of the structure at point A;

[0019] Figure 4 for Figure 2 A magnified view of the structure at point B;

[0020] Figure 5The utility model shows a side view of a cooling device for a rotor feeding system of a concrete spraying machine.

[0021] In the figure: 1 hopper seat, 2 upper water inlet ball valve, 3 upper sealing ring, 4 upper sealing plate, 5 upper steel liner, 6 rotor body, 7 lower steel liner, 8 lower sealing plate, 9 panel, 10 lower sealing ring, 11 lower water inlet ball valve, 12 upper water inlet pipe, 13 lower water inlet pipe, 14 first mounting cylinder, 15 first mounting ring, 16 first filter screen, 17 first pull rod, 18 second mounting cylinder, 19 second mounting ring, 20 second filter screen, 21 second pull rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-5 As shown, a cooling device for the rotor feeding system of a concrete spraying machine includes a hopper seat 1, an upper sealing plate 4, an upper steel liner 5, a rotor body 6, a lower steel liner 7, a lower sealing plate 8 and a panel 9. A plurality of upper sealing rings 3 are provided on the upper end of the upper sealing plate 4. The hopper seat 1 is provided with a cooling mechanism for reducing the temperature of the upper steel liner 5. The cooling mechanism includes an upper water inlet pipe 12 connected to the hopper seat 1, an upper water inlet ball valve 2 is provided on the upper water inlet pipe 12, a lower water inlet pipe 13 is connected to the panel 9, a lower water inlet ball valve 11 is provided on the lower water inlet pipe 13, and a plurality of lower sealing rings 10 are provided on the panel 9.

[0024] A filtering mechanism for filtering water is provided in the upper water inlet pipe 12 . The filtering mechanism includes a first filter screen 16 provided in the upper water inlet pipe 12 . A first pull rod 17 is fixedly connected to a side wall of the first filter screen 16 .

[0025] In the present invention, a first mounting tube 14 is fixedly connected to the inner wall of the upper water inlet pipe 12, a first mounting ring 15 is threadedly connected to the inner wall of the first mounting tube 14, and the first mounting ring 15 is fixedly connected to the first filter screen 16, so that the position of the first filter screen 16 can be fixed in the upper water inlet pipe 12.

[0026] In the present invention, a second filter screen 20 is provided in the lower water inlet pipe 13 , and a second pull rod 21 is fixedly connected to the side wall of the second filter screen 20 , which can filter the water entering the lower sealing plate 8 and reduce the possibility of clogging the lower sealing plate 8 .

[0027] In the present utility model, a second mounting tube 18 is fixedly connected to the inner wall of the lower water inlet pipe 13, a second mounting ring 19 is threadedly connected to the second mounting tube 18, and the second mounting ring 19 is fixedly connected to the second filter screen 20, so that the position of the second filter screen 20 can be fixed in the lower water inlet pipe 13.

[0028] In the present invention, the first filter screen 16 is made of stainless steel, and the second filter screen 20 is also made of stainless steel, which can improve the corrosion resistance of the first filter screen 16 and the second filter screen 20.

[0029] It should be noted that the utility model is a cooling device for the rotor feeding system of a concrete spraying machine. The user connects the upper water inlet ball valve 2 and the lower water inlet ball valve 11 to the water source through a pipe, adds a cooling water interface and flow channel on the hopper seat 1 and the panel 9 of the equipment, and flows through the cooling water double through holes ( Figure 2 As shown, cooling water is transported to the inner and outer continuous plane parts between the upper and lower rubber plates (upper sealing plate 4, lower sealing plate 8) and the rotating liner (upper steel liner 5, lower steel liner 7). When the rotating liner rotates continuously with the rotor body 6, the cooling water will circulate and cool the inner and outer continuous plate surfaces of the rotating liner, which can effectively reduce the temperature of the rotating liner, greatly increase the service life of the rubber plate and the rotating liner, and reduce the frequency of replacing the rubber plate and the rotating liner, which not only reduces the construction cost, but also improves the work efficiency and speeds up the construction progress;

[0030] At the same time, a small amount of water will overflow from between the upper and lower rubber plates (upper steel liner 5, lower steel liner 7) and the rotating liner (upper steel liner 5, lower steel liner 7) and flow into the mixture, which will moisten the mixture to a certain extent, effectively suppressing the generation of dust during the spraying process and making the construction more environmentally friendly.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A cooling device for a rotor feeding system of a concrete spraying machine, comprising a hopper seat (1), an upper sealing plate (4), an upper steel lining plate (5), a rotor body (6), a lower steel lining plate (7), a lower sealing plate (8) and a panel (9), characterized in that: A plurality of upper sealing rings (3) are provided at the upper end of the upper sealing plate (4), a cooling mechanism for lowering the temperature of the upper steel lining plate (5) is provided on the hopper seat (1), the cooling mechanism comprising an upper water inlet pipe (12) connected to and arranged on the hopper seat (1), an upper water inlet ball valve (2) being provided on the upper water inlet pipe (12), a lower water inlet pipe (13) being connected to and arranged on the panel (9), a lower water inlet ball valve (11) being provided on the lower water inlet pipe (13), a plurality of lower sealing rings (10) being provided on the panel (9), and a filtering mechanism for filtering a water source being provided in the upper water inlet pipe (12).

2. A concrete spraying machine rotor feeding system cooling device according to claim 1, characterized in that: The filtering mechanism comprises a first filter screen (16) arranged in the upper water inlet pipe (12), and a first pull rod (17) is fixedly connected to the side wall of the first filter screen (16).

3. A concrete spraying machine rotor feeding system cooling device according to claim 2, characterized in that: A first mounting tube (14) is fixedly connected to the inner wall of the upper water inlet pipe (12), a first mounting ring (15) is internally threadedly connected to the first mounting tube (14), and the first mounting ring (15) is fixedly connected to the first filter screen (16).

4. A concrete spraying machine rotor feeding system cooling device according to claim 3, characterized in that: A second filter screen (20) is provided in the lower water inlet pipe (13), and a second pull rod (21) is fixedly connected to the side wall of the second filter screen (20).

5. The cooling device for the rotor feeding system of a concrete spraying machine according to claim 4, characterized in that: A second mounting tube (18) is fixedly connected to the inner wall of the lower water inlet pipe (13), a second mounting ring (19) is internally threadedly connected to the second mounting tube (18), and the second mounting ring (19) is fixedly connected to the second filter screen (20).

6. A concrete spraying machine rotor feeding system cooling device according to claim 5, characterized in that: The first filter screen (16) is made of stainless steel, and the second filter screen (20) is also made of stainless steel.