TP valve test board
By designing a TP valve test bench and adopting a combination of pumping components and metering components, the temperature and pressure performance of the safety valve can be tested simultaneously, which solves the problem of low testing efficiency in the existing technology, reduces costs and simplifies the installation process.
Patent Information
- Application Number
- CN202422956921.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing safety valve performance test cannot accurately measure temperature and pressure, resulting in increased test costs and low test efficiency, and it is troublesome to disassemble and install when replacing the performance test.
A TP valve test bench is designed, which includes a test frame, a hot water tank, a high-pressure tank, a water supply component, a pumping component, a circulation component, a metering component and a drainage component. The hot water is pressurized to the high-pressure tank by the pumping component, and the flow rate of the TP valve is counted by the metering component to achieve simultaneous performance testing of temperature and pressure.
The test efficiency of the safety valve is improved, and the temperature and pressure performance tests can be carried out simultaneously, which reduces the test cost and simplifies the performance replacement process.
Smart Images

Figure CN223412966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safety valve testing, in particular to a TP valve testing bench. Background Art
[0002] The TP valve, also known as a temperature and pressure safety valve, primarily functions to limit the temperature and pressure of a water tank. It's primarily used in pressurized water tanks. When the water in the tank is heated, if the pressure reaches the set pressure of the temperature and pressure safety valve, the valve releases pressure to protect the tank. When the water in the tank reaches the set temperature of the temperature and pressure safety valve, the valve releases water and simultaneously replenishes cold water to lower the water temperature, providing safety protection.
[0003] The existing safety valve performance test temperature or pressure cannot accurately measure and verify the performance data of the safety valve, resulting in increased testing costs. At the same time, the safety valve performance test can only test one performance, which is inefficient. When conducting the second performance test, disassembly and installation are more troublesome. Utility Model Content
[0004] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a TP valve test bench that can simultaneously perform temperature and pressure performance tests on temperature and pressure safety valves, thereby improving the testing efficiency of temperature and pressure safety valves.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a TP valve test bench, including a test frame and a hot water tank and a high-pressure tank installed on the test frame, and also including a water supply component, a pumping component, a circulation component, a metering component, a reflux component and a drainage component. The high-pressure tank has a TP valve test position, and the TP valve is assembled on the high-pressure tank. The water supply component is connected to the hot water tank, one end of the pumping component is also connected to the hot water tank through the water supply component, and the other end of the pumping component is connected to the high-pressure tank. The two ends of the circulation component are respectively connected to the hot water tank and the high-pressure tank, one end of the metering component is connected to the TP valve, and the other end of the metering component is connected to the drainage component, and the two ends of the reflux component are respectively connected to the metering component and the circulation component.
[0006] As a further improvement of the present invention: the water supply assembly is provided with a water inlet valve, a first three-way pipe, a water inlet solenoid valve and a water inlet pipe, the water inlet valve is connected to one end of the first three-way pipe, the water inlet solenoid valve is connected to one end of the first three-way pipe, the pumping assembly is connected to the other end of the first three-way pipe, one end of the water inlet pipe is connected to the water inlet solenoid valve, and one end of the water inlet pipe is connected to the hot water tank.
[0007] As a further improvement of the present invention: the pumping assembly is provided with a water pump, a first pumping pipe, a second pumping pipe, a pumping solenoid valve and a third pumping pipe, the water inlet of the water pump is connected to the first pumping pipe, the other end of the first pumping pipe is connected to the first three-way pipe, the water outlet of the water pump is connected to the second pumping pipe, the second pumping pipe is also connected to the pumping solenoid valve, and the pumping solenoid valve is connected to the high-pressure tank through the third pumping pipe.
[0008] As a further improvement of the present invention: the circulation component is provided with a first circulation pipe, a second circulation pipe and a circulation solenoid valve, the two ends of the circulation component are respectively connected to the first circulation pipe and the second circulation pipe, the first circulation pipe is also connected to the hot water tank, and the second circulation pipe is also connected to the high-pressure tank.
[0009] As a further improvement of the present invention: the metering assembly is provided with a second tee, a first metering tube, a second metering tube and a third tee, the first metering tube is provided with a first flow meter, the second metering tube is provided with a second flow meter, the second tee is respectively connected to one end of the first metering tube and the second metering tube, the second tee is also connected to the TP valve to be tested, the third tee is respectively connected to the other end of the third tee, and the third tee is also connected to the reflux assembly.
[0010] As a further improvement of the present invention: the reflux assembly is provided with a first reflux pipe, a second reflux pipe and a fourth three-way pipe, the fourth three-way pipe is provided with a reversing valve, one end of the first reflux pipe is connected to the third three-way pipe, the other end of the first reflux pipe is connected to the fourth three-way pipe, the fourth three-way pipe is also respectively connected to the second reflux pipe and the drainage assembly, and the second reflux pipe is connected to the second circulation pipe.
[0011] As a further improvement of the present invention: the drainage assembly is provided with a drainage pipe and a drainage valve, one end of the drainage pipe is connected to the fourth three-way valve, and the other end of the drainage pipe is connected to the drainage valve.
[0012] As a further improvement of the present invention: the hot water tank is further connected to a drain assembly, the drain assembly includes a drain solenoid valve and a drain valve, and the drain solenoid valve is connected to the hot water tank and the drain valve respectively.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model adopts a pumping component and a metering component to connect the hot water tank and the high-pressure tank. The pumping component pumps hot water into the high-pressure tank for pressurization, and the TP valve to be tested is assembled at the TP valve test position of the high-pressure tank to perform a performance test on temperature or pressure. The metering component is used to access the TP valve to be tested, the flow rate of the TP valve to be tested is counted, and whether the TP valve to be tested is qualified is analyzed. The utility model can simultaneously perform temperature and pressure performance tests on the temperature and pressure safety valve, thereby improving the test efficiency of the temperature and pressure safety valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 .
[0016] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 .
[0017] Figure 3 This is a schematic diagram of the structure of the utility model Figure 3 .
[0018] Figure 4 This is a schematic diagram of the structure of the utility model Figure 4 .
[0019] Figure markings: 1. test stand, 2. high-pressure tank, 3. hot water tank, 4. water supply assembly, 41. water inlet valve, 42. water inlet solenoid valve, 43. water inlet pipe, 44. first three-way pipe, 5. pumping assembly, 51. water pump, 52. first pumping pipe, 53. pumping solenoid valve, 54. second pumping pipe, 55. third pumping pipe, 6. circulation assembly, 61. first circulation pipe, 62. circulation solenoid valve, 63. second circulation pipe, 7. metering assembly, 71. second three-way pipe, 72. first metering pipe, 73. second metering pipe, 74. first flow meter, 75. second flow meter, 76. third three-way pipe, 8. reflux assembly, 81. first reflux pipe, 82. fourth three-way pipe, 83. reversing valve, 84. second reflux pipe, 9. drainage assembly, 91. drain pipe, 92. drain valve, 10. TP valve. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the present invention more clear, the following will provide a clear and complete description of the technical solutions of the present invention in conjunction with specific embodiments of the present invention and the corresponding drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0021] In order to solve the technical problems in the prior art, the present invention is further described in conjunction with the accompanying drawings and embodiments:
[0022] An embodiment of the utility model discloses a TP valve test bench, comprising a test frame 1 and a hot water tank 3 and a high-pressure tank 2 installed on the test frame 1, and also comprising a water supply component 4, a pumping component 5, a circulation component 6, a metering component 7, a reflux component 8 and a drainage component 85. The high-pressure tank 2 has a TP valve 10 test position, and the TP valve 10 is assembled on the high-pressure tank 2. The water supply component 4 is connected to the hot water tank 3, one end of the pumping component 5 is also connected to the hot water tank 3 through the water supply component 4, and the other end of the pumping component 5 is connected to the high-pressure tank 2. The two ends of the circulation component 6 are respectively connected to the hot water tank 3 and the high-pressure tank 2, one end of the metering component 7 is connected to the TP valve 10, and the other end of the metering component 7 is connected to the drainage component 85, and the two ends of the reflux component 8 are respectively connected to the metering component 7 and the circulation component 6. The utility model connects the hot water tank 3 and the high-pressure tank 2 by adopting a pumping component 5 and a metering component 7. The pumping component 5 sends the hot water pump 51 to the high-pressure tank 2 for pressurization, and the TP valve 10 to be tested is assembled at the TP valve 10 test position of the high-pressure tank 2 to perform a performance test of temperature or pressure. The metering component 7 is used to access the TP valve 10 to be tested, the flow rate of the TP valve 10 to be tested is counted, and whether the TP valve 10 to be tested is qualified is analyzed. The utility model can simultaneously perform temperature and pressure performance tests on the temperature and pressure safety valve, thereby improving the testing efficiency of the temperature and pressure safety valve.
[0023] In one embodiment of the present application, the water supply assembly 4 is provided with a water inlet valve 41, a first three-way pipe 44, a water inlet solenoid valve 42, and a water inlet pipe 43. The water inlet valve 41 is connected to one end of the first three-way pipe 44, the water inlet solenoid valve 42 is connected to one end of the first three-way pipe 44, the pumping assembly 5 is connected to the other end of the first three-way pipe 44, one end of the water inlet pipe 43 is connected to the water inlet solenoid valve 42, and one end of the water inlet pipe 43 is connected to the hot water tank 3. In this embodiment, by opening the water inlet valve 41 and the water inlet solenoid valve 42, water flows through the water inlet valve 41, the first three-way pipe 44, the water inlet solenoid valve 42, and the water inlet pipe 43 in sequence to replenish the hot water tank 3 with water. After the hot water tank 3 is replenished, the water inlet valve 41 and the water inlet solenoid valve 42 are closed.
[0024] In one embodiment of the present application, the pumping assembly 5 is provided with a water pump 51, a first pumping pipe 52, a second pumping pipe 54, a pumping solenoid valve 53 and a third pumping pipe 55. The water inlet of the water pump 51 is connected to the first pumping pipe 52, the other end of the first pumping pipe 52 is connected to the first three-way pipe 44, the water outlet of the water pump 51 is connected to the second pumping pipe 54, the second pumping pipe 54 is also connected to the pumping solenoid valve 53, and the pumping solenoid valve 53 is connected to the high-pressure tank 2 through the third pumping pipe 55. In this embodiment, when the hot water pump 51 of the hot water tank 3 is sent to the high-pressure tank 2, it is necessary to open the water inlet solenoid valve 42 and the pumping solenoid valve 53, and then use the water pump 51 to send the hot water from the hot water tank 3. The hot water flows through the water inlet pipe 43, the water inlet solenoid valve 42, the first pumping pipe 52, the water pump 51, the second pumping pipe 54, the pumping solenoid valve 53 and the third pumping pipe 55 in sequence. After the hot water pump 51 completes the delivery, the water pump 51, the pumping solenoid valve 53 and the water inlet solenoid valve 42 are closed.
[0025] In one embodiment of the present application, the circulation assembly 6 is provided with a first circulation pipe 61, a second circulation pipe 63, and a circulation solenoid valve 62. The two ends of the circulation assembly 6 are connected to the first circulation pipe 61 and the second circulation pipe 63, respectively. The first circulation pipe 61 is also connected to the hot water tank 3, and the second circulation pipe 63 is also connected to the high-pressure tank 2. In this embodiment, the circulation assembly 6 connects the high-pressure tank 2 and the hot water tank 3. When the circulation assembly 6 is started, the circulation solenoid valve 62 opens, and the hot water in the high-pressure tank 2 flows through the first circulation pipe 61, the circulation solenoid valve 62, and the second circulation pipe 63 into the hot water tank 3.
[0026] In one embodiment of the present application, the metering assembly 7 is provided with a second tee 71, a first metering tube 72, a second metering tube 73 and a third tee 76. The first metering tube 72 is provided with a first flow meter 74, the second metering tube 73 is provided with a second flow meter 75, the second tee 71 is respectively connected to one end of the first metering tube 72 and the second metering tube 73, the second tee 71 is also connected to the TP valve 10 to be tested, the third tee 76 is respectively connected to the other end of the first metering tube 72 and the second metering tube 73, and the third tee 76 is also connected to the reflux assembly 8. When testing the TP valve 10, the TP valve 10 is assembled at the TP valve 10 test position of the high-pressure tank 2. The hot water and pressure of the high-pressure tank 2 will be released into the TP valve 10, and then flow out to the second tee 71. At the second tee 71, the flow will be diverted to the first metering pipe 72 and the second metering pipe 73. The first flow meter 74 and the second flow meter 75 on the first metering pipe 72 and the second metering pipe 73 are used to count the flow of the TP valve 10 to be tested, analyze whether the TP valve 10 to be tested is qualified, and complete the performance test temperature or pressure of the TP valve 10. The first metering pipe 72 and the second metering pipe 73 are merged and connected to the reflux component 8 through the third tee 76 to return the hot water to the hot water tank 3.
[0027] In one embodiment of the present application, the reflux assembly 8 is provided with a first reflux pipe 81, a second reflux pipe 84, and a fourth three-way pipe 82. The fourth three-way pipe 82 is provided with a reversing valve 83. One end of the first reflux pipe 81 is connected to the third three-way pipe 76, and the other end of the first reflux pipe 81 is connected to the fourth three-way pipe 82. The fourth three-way pipe 82 is also connected to the second reflux pipe 84 and the drainage assembly 85, respectively. The second reflux pipe 84 is connected to the second circulation pipe 63. In this embodiment, by adjusting the position of the reversing valve 83 on the fourth three-way pipe 82, the first metering pipe 72 and the second metering pipe 73 are merged via the third three-way pipe 76, and the hot water after the test is merged. The hot water then returns to the hot water tank 3 along the first reflux pipe 81, the fourth three-way pipe 82, and the second reflux pipe 84.
[0028] In one embodiment of the present application, the drain assembly 85 is provided with a drain pipe 91 and a drain valve 92. One end of the drain pipe 91 is connected to the fourth three-way valve, and the other end of the drain pipe 91 is connected to the drain valve 92. In this embodiment, by adjusting the position of the reversing valve 83 on the fourth three-way pipe 82, the first metering pipe 72 and the second metering pipe 73 are combined through the third three-way pipe 76, and the hot water after testing is combined. The hot water is then discharged from the high-pressure tank 2 along the drain pipe 91 and the drain valve 92.
[0029] In one embodiment of the present application, the hot water tank 3 is further connected to a drain assembly, which includes a drain solenoid valve and a drain valve, and the drain solenoid valve is connected to the hot water tank 3 and the drain valve respectively. In this embodiment, the drain solenoid valve and the drain valve are used to drain the hot water in the hot water tank 3.
[0030] In one embodiment of the present application, an electric control box is further provided, and the electric control box is used to control the linkage of various components of the TP valve test bench of the present application.
[0031] In summary, after reading the document of this utility model, ordinary technicians in this field can make various other corresponding transformation schemes based on the technical scheme and technical concept of this utility model without creative mental work, which all fall within the scope of protection of this utility model.
Claims
1. A TP valve test bench, comprising a test frame and a hot water tank and a high-pressure tank mounted on the test frame, characterized in that: It also includes a water supply component, a pumping component, a circulation component, a metering component, a reflux component and a drainage component. The high-pressure tank has a TP valve test position, and the TP valve is assembled on the high-pressure tank. The water supply component is connected to the hot water tank, and one end of the pumping component is also connected to the hot water tank through the water supply component. The other end of the pumping component is connected to the high-pressure tank. The two ends of the circulation component are respectively connected to the hot water tank and the high-pressure tank. One end of the metering component is connected to the TP valve, and the other end of the metering component is connected to the drainage component. The two ends of the reflux component are respectively connected to the metering component and the circulation component.
2. A TP valve test bench according to claim 1, characterized in that: The water supply assembly is provided with a water inlet valve, a first three-way pipe, a water inlet solenoid valve and a water inlet pipe. The water inlet valve is connected to one end of the first three-way pipe, the water inlet solenoid valve is connected to one end of the first three-way pipe, the pumping assembly is connected to the other end of the first three-way pipe, one end of the water inlet pipe is connected to the water inlet solenoid valve, and one end of the water inlet pipe is connected to the hot water tank.
3. A TP valve test bench according to claim 2, characterized in that: The pumping assembly is provided with a water pump, a first pumping pipe, a second pumping pipe, a pumping solenoid valve and a third pumping pipe. The water inlet of the water pump is connected to the first pumping pipe, the other end of the first pumping pipe is connected to the first three-way pipe, the water outlet of the water pump is connected to the second pumping pipe, the second pumping pipe is also connected to the pumping solenoid valve, and the pumping solenoid valve is connected to the high-pressure tank through the third pumping pipe.
4. A TP valve test bench according to claim 3, characterized in that: The circulation component is provided with a first circulation pipe, a second circulation pipe and a circulation solenoid valve. The two ends of the circulation component are respectively connected to the first circulation pipe and the second circulation pipe. The first circulation pipe is also connected to the hot water tank, and the second circulation pipe is also connected to the high-pressure tank.
5. A TP valve test bench according to claim 4, characterized in that: The metering assembly is provided with a second tee, a first metering tube, a second metering tube and a third tee. The first metering tube is provided with a first flow meter, the second metering tube is provided with a second flow meter, the second tee is respectively connected to one end of the first metering tube and the second metering tube, the second tee is also connected to the TP valve to be tested, the third tee is respectively connected to the other end of the third tee, and the third tee is also connected to the reflux assembly.
6. A TP valve test bench according to claim 5, characterized in that: The reflux assembly is provided with a first reflux pipe, a second reflux pipe and a fourth tee pipe. The fourth tee pipe is provided with a reversing valve. One end of the first reflux pipe is connected to the third tee pipe, and the other end of the first reflux pipe is connected to the fourth tee pipe. The fourth tee pipe is also respectively connected to the second reflux pipe and the drainage assembly. The second reflux pipe is connected to the second circulation pipe.
7. A TP valve test bench according to claim 6, characterized in that: The drainage assembly is provided with a drainage pipe and a drainage valve. One end of the drainage pipe is connected to the fourth three-way valve, and the other end of the drainage pipe is connected to the drainage valve.
8. A TP valve test bench according to claim 7, characterized in that: The hot water tank is also connected to a water drain assembly, which includes a water drain solenoid valve and a water drain valve. The water drain solenoid valve is connected to the hot water tank and the water drain valve respectively.