Pinhole defect detection equipment for welding surface quality

Abstract

The utility model relates to the field of welding plate pinhole detection, and discloses pinhole defect detection equipment for welding surface quality, which comprises a shell, a limiting groove is arranged in the shell, the inner wall of the limiting groove is fixedly connected with a second connecting block, the left side of the second connecting block is fixedly connected with a first reset spring, and the left side of the first reset spring is fixedly connected with a second reset spring. A rotating rod is fixedly connected to the inner wall of the sealing block, a first connecting rod is rotatably connected to the outer portion of the rotating rod, a third reset spring is fixedly connected to the front side of the first connecting rod, two hinges are fixedly connected to the front side of the shell, and a maintenance door is rotatably connected to the right sides of the two hinges; and the right side of the maintenance door is fixedly connected with a limiting block, and a sealing assembly with a sealing function is arranged in the shell. According to the utility model, the safety of operators is ensured, the risk of radiation exposure is avoided, the stability and reliability of equipment are improved, the service life is prolonged, and the accuracy of detection results is ensured.

Description

Technical Field

[0001] The utility model relates to the field of pinhole detection of welding plates, in particular to pinhole defect detection equipment for welding surface quality. Background Art

[0002] Pinhole inspection equipment is used to detect tiny holes or defects on weld surfaces or other material surfaces. Pinhole defects typically refer to small holes or bubbles formed on the surface due to incomplete welding, insufficient gas discharge, or material quality issues. These defects can lead to reduced strength or poor corrosion resistance of welded parts. Pinhole inspection equipment for weld surface quality is a tool specifically designed to identify tiny holes or defects on weld surfaces. It uses visual inspection, ultrasonic testing, and other methods to ensure the quality and safety of welds.

[0003] Pinhole defect detection equipment for weld surface quality can promptly identify tiny defects on the weld surface, thereby improving product quality and reliability. It helps reduce potential safety risks and rework costs, ensuring that welds meet strict quality standards. In existing technologies, due to backward material quality, some pinhole defect detection equipment has poor sealing, resulting in radiation leakage, posing a safety hazard to operators and the environment. Radiation leakage not only violates safety regulations, but also may affect the accuracy of detection results, thereby reducing product quality assurance. Therefore, pinhole defect detection equipment for weld surface quality is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a pinhole defect detection device for welding surface quality, aiming to improve the problem in the prior art of poor sealing, which leads to radiation leakage and poses a safety hazard to operators and the environment.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A pinhole defect detection device for welding surface quality, comprising a shell, a limiting groove is provided inside the shell, a connecting block 2 is fixedly connected to the inner wall of the limiting groove, a return spring 1 is fixedly connected to the left side of the connecting block 2, a connecting block 1 is fixedly connected to the left side of the return spring 1, a rotating rod is fixedly connected to the inner wall of the shell, a connecting rod 1 is rotatably connected to the outside of the rotating rod, a return spring 3 is fixedly connected to the front side of the connecting rod 1, two hinges are fixedly connected to the front side of the shell, a maintenance door is rotatably connected to the right side of the two hinges, a limiting block is fixedly connected to the right side of the maintenance door, and a sealing assembly with a seal is provided inside the shell;

[0007] As a further description of the above technical solution:

[0008] The sealing assembly includes a sealing strip 1, the exterior of the sealing strip 1 is fixedly connected to a sealing groove 2, the interior of the housing is provided with a sealing groove 1, the inner wall of the sealing groove 1 is fixedly connected to a plurality of return springs 2, the front sides of the plurality of return springs 2 are fixedly connected to a sealing block, the front side of the sealing block is fixedly connected to the sealing strip 2, and the right side of the housing is fixedly connected to a convex plate;

[0009] As a further description of the above technical solution:

[0010] The rear side of the convex plate is fixedly connected to the front side of the second sealing strip, and the outer side of the second sealing groove is fixedly connected to the interior of the housing;

[0011] As a further description of the above technical solution:

[0012] A handle is fixedly connected to the front side of the maintenance door, and the right side of the limit block is detachably connected to the left side of the connecting block 1;

[0013] As a further description of the above technical solution:

[0014] A fixing groove is provided inside the limit block, and the inside of the fixing groove is slidably connected to the outside of the first connecting rod;

[0015] As a further description of the above technical solution:

[0016] The front side of the connecting rod 1 is fixedly connected to the connecting rod 2, the front side of the connecting rod 2 is fixedly connected to the control button, and the outer portion of the connecting rod 2 is slidably connected to the interior of the housing;

[0017] As a further description of the above technical solution:

[0018] A cavity is defined inside the shell, and an inner wall of the cavity is rotatably connected to a rotating base;

[0019] As a further description of the above technical solution:

[0020] The bottom of the rotating base is fixedly connected to a mechanical arm, the bottom of the mechanical arm is fixedly connected to an X-ray head, and the inner wall of the cavity is fixedly connected to a base.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, when in use, the maintenance door is closed by pulling the handle, and the inner wall of the maintenance door deforms by squeezing the sealing strip 1, thereby achieving a sealing effect. The maintenance door drives the convex plate to squeeze the sealing strip 2, so that the sealing strip 2 rebounds by the return spring, thereby achieving a sealing effect, thereby ensuring the safety of the operator and avoiding the risk of radiation exposure. It also improves the stability and reliability of the equipment, extends its service life, and ensures the accuracy of the test results.

[0023] 2. In the utility model, the control button drives the connecting rod 1 through the connecting rod 2, and the connecting rod 1 is rotated by the rotating rod, so that the limit block just comes out, and the maintenance door is opened by the handle, and the connecting rod 1 is reset by the reset spring 1, so as to achieve the effect of quick disassembly and opening, thereby realizing a simplified disassembly and installation process, which can shorten the time of equipment maintenance and inspection, thereby reducing production downtime and improving overall production efficiency. The design of quick disassembly and opening allows the operator to quickly inspect and repair the equipment when problems occur, reducing the impact of failures on production. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of the pinhole defect detection device for welding surface quality proposed by the present invention;

[0025] Figure 2 This is a schematic structural diagram of the rotating base of the pinhole defect detection device for welding surface quality proposed by the present invention;

[0026] Figure 3 This is a schematic diagram of the structure of the control button of the pinhole defect detection device for welding surface quality proposed by the present invention;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0028] Figure 5 This is a schematic structural diagram of a sealing groove 1 of a pinhole defect detection device for welding surface quality proposed by the present invention;

[0029] Figure 6 for Figure 5 Enlarged view of point B in the middle.

[0030] Legend:

[0031] 1. Housing; 2. Handle; 3. Maintenance door; 4. Hinge; 5. Return spring (1); 6. Connecting block (1); 7. Limit block; 8. Rotating rod; 9. Connecting rod (1); 10. Sealing strip (1); 11. Raised plate; 12. Sealing strip (2); 13. Sealing groove (1); 14. Return spring (2); 15. Sealing block; 16. Control button; 17. Rotating base; 18. Robotic arm; 19. X-ray head; 20. Base. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figures 2 to 4 , the utility model provides an embodiment: a pinhole defect detection device for welding surface quality, including a shell 1, which serves as the main structural shell of the device, providing support and protection for internal components, the fixing effect of the connecting block 2 in the limit groove enables the reset spring 1 5 to be reliably connected to it, and the left side of the reset spring 1 5 is fixedly connected to the connecting block 2, which plays a role in providing restoring force, and the left side of the reset spring 1 5 is fixedly connected to the connecting block 1 6, and the reset spring 1 5 has an elastic effect, providing elastic support for its connecting block 1 6, the inner wall of the shell 1 is fixedly connected to the rotating rod 8, the shell 1 provides support for the rotating rod 8, and the rotating rod 8 is rotatably connected to the outside of the rotating rod 8 with a connecting rod 1 9, allowing rotation within a certain range, and the front side of the connecting rod 1 9 is fixedly connected to a reset spring 3, so that the reset spring 3 is reset after rotation, and the front side of the shell 1 is fixedly connected to two hinges 4, so that it can be better disassembled during maintenance, and the right side of the maintenance door 3 is fixedly connected to the limiting block 7, which can enable the maintenance door 3 to be quickly opened and closed.

[0034] Reference Figure 5 and Figure 6, the sealing strip 10 is used to fit tightly in the sealing groove 2. When squeezed by the maintenance door 3, the sealing strip 10 is deformed to form an effective sealing interface. A sealing groove 3 is opened inside the shell 1 to further enhance the sealing performance of the equipment. Usually, the design of multiple return springs 2 14 can evenly distribute the pressure applied to the sealing block 13 to enhance its sealing effect. The front side of the sealing block 15 is fixedly connected with a sealing strip 2 12. The design purpose of the sealing block is to provide a stable mounting base for the sealing strip 2 12 to ensure that it can effectively play a sealing role during operation. The design of the sealing strip 2 12 is similar to that of the sealing strip 1 and is usually used on the other side of the equipment to enhance the overall sealing performance. The right side of the shell 1 is fixedly connected with a convex plate 11, which squeezes the sealing strip 2 12.

[0035] Reference Figure 1 and Figure 2 The function of the sealing strip 12 is to reduce the radiation leakage generated inside the machine. The design of the sealing groove 2 ensures that the sealing strip can be effectively fixed and provides a good sealing effect, thereby increasing the service life of the equipment. The maintenance door 3 provides access to internal components for easy maintenance and overhaul. The function of the limit block 7 is to control the moving range of the maintenance door. The control button 16 is used to facilitate the switching of the machine. The fixed groove design of the limit block 7 allows the connecting rod 9 to slide stably and be fixed in a predetermined position. The control button 16 rotates the connecting rod 9 through the connecting rod 2, retracting the limit block 7 and pulling back the connecting rod 9 through the reset spring 2 14. The rotating base 17 connected to the inner wall of the cavity allows the robotic arm 18 to move flexibly in the cavity to adapt to different work requirements. The X-ray head 19 is fixedly connected to the robotic arm 18 and can be adjusted in angle. The base 20 is where the welding plate is placed.

[0036] Working principle: When in use, the maintenance door 3 is pushed by the handle 2, and the inner wall of the maintenance door 3 squeezes the sealing strip 10 inside the sealing groove 2, causing the sealing strip 10 to deform, thereby achieving a sealing effect. The convex plate 11 on the right side of the maintenance door 3 squeezes the sealing strip 12 inside the sealing groove 13, and the sealing strip 12 squeezes the multiple reset springs 14 on the rear side through the sealing block 15. The rebound force of the reset spring 14 puts it in a fitting state, thereby achieving a sealing effect, thereby ensuring the safety of the operator and avoiding the risk of radiation exposure. It also improves the stability and reliability of the equipment, extends its service life, and ensures the accuracy of the test results.

[0037] By pressing the control button 16, connecting rod 2 is driven, and connecting rod 2 drives connecting rod 1 9 to move. Connecting rod 1 9 is rotated by rotating rod 9, and connecting rod 1 9 is moved out of the fixed groove inside the limit block 7. Connecting rod 1 9 is reset by the reset spring 3 on the front side, and the maintenance door 3 is pulled open by the handle 2. Conversely, the maintenance door 3 is pushed with the handle 2 so that the fixed groove inside the limit block 7 is stuck on the top of connecting rod 1 9, thereby completing the effect of quick disassembly and opening, thereby realizing a simplified disassembly and installation process, which can shorten the time for equipment maintenance and inspection, thereby reducing production downtime and improving overall production efficiency. The design of quick disassembly and opening allows operators to quickly inspect and repair the equipment when problems occur, reducing the impact of failures on production.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pinhole defect detection device for welding surface quality, comprising a housing (1), characterized in that: The shell (1) is provided with a limiting groove inside, the inner wall of the limiting groove is fixedly connected with a connecting block 2, the left side of the connecting block 2 is fixedly connected with a return spring 1 (5), the left side of the return spring 1 (5) is fixedly connected with a connecting block 1 (6), the inner wall of the shell (1) is fixedly connected with a rotating rod (8), the outside of the rotating rod (8) is rotatably connected with a connecting rod 1 (9), the front side of the connecting rod 1 (9) is fixedly connected with a return spring 3, the front side of the shell (1) is fixedly connected with two hinges (4), the right sides of the two hinges (4) are rotatably connected with a maintenance door (3), the right side of the maintenance door (3) is fixedly connected with a limiting block (7), and the inside of the shell (1) is provided with a sealing component with a seal.

2. The pinhole defect detection device for welding surface quality according to claim 1, characterized in that: The sealing assembly comprises a sealing strip (10), the outside of the sealing strip (10) is fixedly connected to a sealing groove (2), the inside of the shell (1) is provided with a sealing groove (13), the inner wall of the sealing groove (13) is fixedly connected to a plurality of return springs (14), the front sides of the plurality of return springs (14) are fixedly connected to a sealing block (15), the front side of the sealing block (15) is fixedly connected to a sealing strip (12), and the right side of the shell (1) is fixedly connected to a convex plate (11).

3. The pinhole defect detection device for welding surface quality according to claim 2, characterized in that: The rear side of the convex plate (11) is fixedly connected to the front side of the second sealing strip (12), and the outside of the second sealing groove is fixedly connected to the inside of the housing (1).

4. The pinhole defect detection device for welding surface quality according to claim 1, characterized in that: The front side of the maintenance door (3) is fixedly connected with a handle (2), and the right side of the limit block (7) is detachably connected to the left side of the connecting block (6).

5. The pinhole defect detection device for welding surface quality according to claim 1, characterized in that: A fixing groove is provided inside the limit block (7), and the inside of the fixing groove is slidably connected to the outside of the connecting rod (9).

6. The pinhole defect detection device for welding surface quality according to claim 1, characterized in that: The front side of the connecting rod 1 (9) is fixedly connected to the connecting rod 2, the front side of the connecting rod 2 is fixedly connected to the control button (16), and the outside of the connecting rod 2 is slidably connected to the inside of the housing (1).

7. The pinhole defect detection device for welding surface quality according to claim 1, characterized in that: A cavity is provided inside the shell (1), and the inner wall of the cavity is rotatably connected to a rotating base (17).

8. The pinhole defect detection device for welding surface quality according to claim 7, characterized in that: The bottom of the rotating base (17) is fixedly connected to a mechanical arm (18), the bottom of the mechanical arm (18) is fixedly connected to an X-ray head (19), and the inner wall of the cavity is fixedly connected to a base (20).

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