Pipeline flaw detection device

By designing a pipeline flaw detection device and utilizing automated detection of the clamping and flaw detection parts, the problem of time-consuming manual inspection in pipeline production is solved, rapid full-body flaw detection is achieved, and inspection efficiency is improved.

CN223413286UActive Publication Date: 2025-10-03SUZHOU RUIZHAOFENG AUTOMATION CONTROL CO LTD
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Patent Information

Application Number
CN202421298759.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-10-03
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

In the existing technology, manual handheld flaw detectors are required for internal inspection during pipeline production, which results in large and time-consuming work.

Method used

A pipeline flaw detection device is designed, which includes a clamping part and a flaw detection part. The clamping part clamps the pipeline through a clamping piece and an active frame, and the flaw detection part realizes automatic detection through a flaw detector and a signal transmitter, and combines a guide rail and magnetic adsorption to achieve rapid full-body detection.

Benefits of technology

It realizes rapid flaw detection around the pipeline, reduces manual operation time and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline flaw detection device. The pipeline flaw detection device comprises a clamping part for clamping a pipeline and a flaw detection part rotationally connected with the clamping part, the clamping part comprises a clamping seat, a plurality of clamping pieces sliding on the clamping seat and a driving frame for driving the clamping pieces to slide, the driving frame is fixedly connected with a driving element, and a plurality of driven frames are further arranged between the clamping pieces far away from the driving frame; the flaw detection part comprises a flaw detection seat, at least one group of flaw detection parts sliding on the flaw detection seat and a flaw detector fixed on the flaw detection parts, and limiting parts for limiting the positions of the flaw detection parts are arranged on the flaw detection parts. The pipeline flaw detection device can quickly detect the pipeline and can adapt to pipelines with different sizes.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal flaw detection, in particular to a pipeline flaw detection device. Background Art

[0002] Detect cracks or defects inside metal materials or components. Common flaw detection methods include: X-ray testing, ultrasonic testing, magnetic particle testing, penetrant testing, eddy current testing, gamma ray testing, etc. Physical flaw detection is non-destructive testing without chemical changes.

[0003] At present, due to the existence of stress, pipelines need to undergo internal flaw detection during production to detect whether there are fine cracks or defects. Currently, manual inspection is often required along the outer wall of the pipeline using a handheld flaw detector, which is labor-intensive and time-consuming. Summary of the Invention

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is:

[0005] A pipeline flaw detection device comprises a clamping portion for clamping the pipeline and a flaw detection portion rotatably connected to the clamping portion;

[0006] The clamping portion includes a clamping seat and a plurality of clamping members sliding on the clamping seat and an active frame driving the clamping members to slide, the active frame is fixedly connected to the driving element, and a plurality of driven frames are further provided between the clamping members away from the active frame;

[0007] The flaw detection part includes a flaw detection seat and at least one group of flaw detection parts sliding on the flaw detection seat and a flaw detector fixed on the flaw detection parts. The flaw detection parts are provided with a limiting part for limiting the position of the flaw detection parts.

[0008] Furthermore, a signal transmitter is fixedly connected to the flaw detector seat, and the signal transmitter is connected to the flaw detector by wires. The signal transmitter is used to send the information collected by the flaw detector to the terminal.

[0009] Furthermore, the clamping member includes a first slider and a roller arranged at the front end of the first slider, and the roller is rotatably connected to the first slider.

[0010] Furthermore, the active frame is provided with two groups of first oblique rods, the first oblique rods are slidably connected to the first slider, and each group of first oblique rods is perpendicular to the direction of movement of the connected first slider.

[0011] Furthermore, the driven frame includes a second slider and a driven rod slidably connected to the second slider, and the driven rod is provided with two groups of second oblique rods, and the two groups of second oblique rods are respectively slidably connected to the two adjacent groups of first sliders, and each group of second oblique rods is perpendicular to the direction of movement of the connected first slider.

[0012] Furthermore, the contact surface between the flaw detection seat and the clamping seat is provided with a raised guide rail, the clamping seat is provided with a groove for accommodating the guide rail, the guide rail is provided with magnetism, and the flaw detection seat rotates with the clamping seat through the guide rail.

[0013] Beneficial effects of the utility model:

[0014] The utility model is provided with a flaw detection part rotatably connected to the clamping seat, a flaw detector is fixed on the flaw detection part, and the flaw detection part can be rotated to quickly detect the whole body of the pipeline. At the same time, the clamping part is provided with a plurality of sliding clamping parts, which can adapt to pipelines of different sizes according to needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 2. It is a schematic diagram of the structure of the clamping part;

[0018] Figure 3 Schematic diagram of the clamping structure;

[0019] Figure 4 It is a schematic diagram of the structure of the flaw detection department;

[0020] Figure 5 It is a schematic diagram of the guide rail structure;

[0021] Description of reference numerals:

[0022] 1. Clamping part; 11. Clamping seat; 12. Clamping member; 121. First slider; 122. Roller; 13. Active frame; 131. First diagonal rod; 14. Driving element; 15. Driven frame; 151. Second slider; 152. Driven rod; 152-1. Second diagonal rod; 2. Flaw detection part; 21. Flaw detection seat; 22. Flaw detection member; 23. Flaw detector; 24. Limiting member; 25. Signal transmitter; 26. Guide rail. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention. Specific embodiments

[0024] like Figures 1 to 5 As shown, a pipeline flaw detection device includes a clamping portion 1 for clamping a pipeline and a flaw detection portion 2 rotatably connected to the clamping portion 1;

[0025] The clamping part 1 includes a clamping seat 11 and a plurality of clamping members 12 sliding on the clamping seat 11 and an active frame 13 driving the clamping members 12 to slide. The active frame 13 is fixedly connected to a driving element 14. A plurality of driven frames 15 are also provided between the clamping members 12 away from the active frame 13. Specifically, the clamping member 12 includes a first slider 121 and a roller 122 provided at the front end of the first slider 121. The roller is rotatably connected to the first slider 121. After the roller clamps the pipeline, the flaw detection part 2 is rotated first. After the inspection is completed, the roller can be used to move along the pipeline to avoid re-clamping and save time. Specifically, the active frame 13 is provided with two groups of first inclined rods 131. The first inclined rods 131 are slidably connected to the first slider 121. Each group of first inclined rods 131 is perpendicular to the direction of movement of the connected first slider 121. Specifically, the driven frame 15 includes a second slider 151 and a driven rod 152 slidably connected to the second slider 151. The driven rod 152 is provided with two groups of second oblique rods 152-1. The two groups of second oblique rods 152-1 are respectively slidably connected to the two adjacent groups of first sliders 121. Each group of second oblique rods 152-1 is perpendicular to the direction of movement of the connected first slider 121.

[0026] The flaw detection unit 2 includes a flaw detection base 21, a set of flaw detection parts 22 that slide on the flaw detection base 21, and a flaw detector 23 fixed to the flaw detection parts 22. The flaw detection parts 22 are provided with a limiter 24 for limiting the position of the flaw detection parts 22. Specifically, a signal transmitter 25 is also fixedly connected to the flaw detection base 21. The signal transmitter 25 is connected to the flaw detector 23 by an electrical wire. The signal transmitter 25 is used to transmit the information collected by the flaw detector 23 to a terminal. During use, the flaw detector transmits data to the terminal, and the operator can observe the data through the terminal. Specifically, the contact surface between the flaw detection base 21 and the clamping base 11 is provided with a raised guide rail 26. The clamping base 11 is provided with a groove to accommodate the guide rail 26. The guide rail 26 is magnetic, and the flaw detection base 21 rotates with the clamping base 11 via the guide rail 26. After the flaw detection part and the clamping part are put on the pipe, the flaw detection part and the clamping part are adsorbed through the guide rail. When flaw detection is performed, the flaw detection part can also be rotated.

[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A pipeline flaw detection device, characterized in that: It comprises a clamping portion (1) for clamping a pipe and a flaw detection portion (2) rotatably connected to the clamping portion (1); The clamping portion (1) includes a clamping seat (11), a plurality of clamping members (12) sliding on the clamping seat (11), and an active frame (13) driving the clamping members (12) to slide, the active frame (13) being fixedly connected to a driving element (14), and a plurality of driven frames (15) being provided between the clamping members (12) away from the active frame (13); The flaw detection part (2) includes a flaw detection seat (21), at least one set of flaw detection parts (22) sliding on the flaw detection seat (21), and a flaw detector (23) fixed on the flaw detection part (22). The flaw detection part (22) is provided with a limiting part (24) for limiting the position of the flaw detection part (22).

2. A pipeline flaw detection device according to claim 1, characterized in that: A signal transmitter (25) is also fixedly connected to the flaw detector seat (21), and the signal transmitter (25) is connected to the flaw detector (23) by wires. The signal transmitter (25) is used to send information collected by the flaw detector (23) to the terminal.

3. The pipeline flaw detection device according to claim 1, characterized in that: The clamping member (12) comprises a first slider (121) and a roller (122) arranged at the front end of the first slider (121), and the roller is rotatably connected to the first slider (121).

4. A pipeline flaw detection device according to claim 3, characterized in that: The active frame (13) is provided with two groups of first oblique rods (131), the first oblique rods (131) are slidably connected to the first slider (121), and each group of first oblique rods (131) is perpendicular to the direction of movement of the connected first slider (121).

5. The pipeline flaw detection device according to claim 3, characterized in that: The driven frame (15) comprises a second slider (151) and a driven rod (152) slidably connected to the second slider (151). The driven rod (152) is provided with two groups of second oblique rods (152-1). The two groups of second oblique rods (152-1) are respectively slidably connected to two adjacent groups of first sliders (121). Each group of second oblique rods (152-1) is perpendicular to the direction of movement of the connected first slider (121).

6. The pipeline flaw detection device according to claim 1, characterized in that: The contact surface between the flaw detection seat (21) and the clamping seat (11) is provided with a raised guide rail (26), the clamping seat (11) is provided with a groove for accommodating the guide rail (26), the guide rail (26) is provided with magnetism, and the flaw detection seat (21) rotates with the clamping seat (11) through the guide rail (26).