Multi-station equipment for pasting double-sided adhesive binding electrode plates on electrochromic lens

By designing a multi-station equipment for double-sided adhesive bonding of electrochromic lenses, automatic station processing switching is achieved, which solves the problems of low electrode installation efficiency and insufficient precision in the existing technology and improves work efficiency and precision.

CN223413589UActive Publication Date: 2025-10-03SUZHOU YAPU TECH DEV CO LTD
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Patent Information

Application Number
CN202423083465.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-03
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing electrode installation solution is semi-automatic equipment or single-station installation, which requires a lot of manual participation, has low work efficiency and is difficult to ensure accuracy.

Method used

A multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses is designed. Automatic station processing switching is achieved through the cooperation of the equipment main body installation component, product tooling operation module, double-sided adhesive peeling and attaching module, double-sided adhesive rolling residual material suction module and electrode sheet screening and attaching module.

Benefits of technology

The work efficiency and accuracy of electrode installation are improved, manual participation is reduced, and production efficiency and product quality are improved.

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Abstract

The utility model discloses multi-station equipment for pasting a double-sided adhesive binding electrode slice on an electrochromic lens, which comprises an equipment main body mounting assembly, and the equipment main body mounting assembly comprises an equipment outer shell, a protective outer cover arranged at the top end of the equipment outer shell and a mounting plate arranged in the protective outer cover; the product tool operation module is used for rotationally switching the lens to the next machining station; the double-faced adhesive tape stripping and attaching module is used for stripping and discharging the double-faced adhesive tape; the double-faced adhesive tape rolling residual material suction module is used for sucking residual materials; and an electrode plate screening and attaching module. Through mutual cooperation of the equipment main body installation assembly, the product tool operation module, the double-faced adhesive tape stripping and attaching module, the double-faced adhesive tape rolling defective material suction module and the electrode slice screening and attaching module, the purpose that machining switching of different stations is automatically achieved during use is achieved, and the working efficiency and precision of electrode slice installation are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of installing electrode pieces of electrochromic lenses, in particular to a multi-station device for attaching double-sided adhesive-bonded electrode pieces to electrochromic lenses. Background Art

[0002] The current installation method for electrode sheets is semi-automatic equipment or single-station installation, which requires a lot of manual participation, has low work efficiency, and is difficult to guarantee accuracy. Utility Model Content

[0003] Therefore, the purpose of the present invention is to provide a multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses. Through the mutual cooperation of the equipment main body installation assembly, product tooling operation module, double-sided adhesive peeling and attaching module, double-sided adhesive rolling waste material suction module and electrode sheet screening and attaching module, the processing switching of different stations can be automatically realized during use, thereby improving the work efficiency and accuracy of electrode sheet installation.

[0004] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: a multi-station device for attaching double-sided adhesive electrodes to electrochromic lenses, comprising:

[0005] The device body mounting assembly includes a device housing, a protective cover disposed on the top of the device housing, and a mounting plate disposed within the protective cover;

[0006] A product tooling operation module, which is used to rotate and switch the lens to the next processing station;

[0007] A double-sided adhesive stripping and attaching module, which is used for stripping and discharging the double-sided adhesive;

[0008] A double-sided tape rolling scrap suction module, the double-sided tape rolling scrap suction module is used to suck scraps;

[0009] The electrode sheet screening and attaching module is used for attaching the lens to the electrode sheet.

[0010] As a preferred solution of the multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses described in the utility model, the product tooling operation module includes a four-station divider turntable arranged on the mounting plate, a changing tooling arranged on the four-station divider turntable, and a pneumatic rotary joint connected to the center position of the four-station divider turntable.

[0011] As a preferred solution of the multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses described in the utility model, the double-sided adhesive peeling and attaching module includes a first four-axis robot, a double-sided adhesive peeling machine arranged at the position of the first four-axis robot, and a first lower camera.

[0012] As a preferred solution of the multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses described in the utility model, the double-sided adhesive rolling waste material suction module includes a second four-axis robot, a waste material suction cup connected to the end of the second four-axis robot, and a rolling pressure wheel arranged in parallel with the waste material suction cup.

[0013] As a preferred solution of the multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses described in the utility model, the electrode sheet screening and attachment module includes a third four-axis manipulator, a second lower camera arranged at the position of the third four-axis manipulator, and an electrode sheet flexible vibration disk.

[0014] As a preferred solution of the multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses described in the utility model, the four-station divider turntable rotates 360 degrees.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] By cooperating with each other, the equipment main body installation components, product tooling operation module, double-sided tape peeling and attaching module, double-sided tape rolling residual material suction module and electrode sheet screening and attaching module can achieve automatic switching of processing at different workstations during use, thereby improving the work efficiency and accuracy of electrode sheet installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive labor. Among them:

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is a top view of the mounting plate of the utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the mounting plate of the utility model;

[0021] Figure 4 This is a structural diagram of the double-sided adhesive peeling and attaching module of the utility model;

[0022] Figure 5 This is a structural diagram of the double-sided adhesive rolling scrap suction module of the utility model;

[0023] Figure 6 This is a structural diagram of the electrode sheet screening and attachment module of the present invention.

[0024] In the figure: 1. Equipment main body installation assembly; 11. Equipment outer shell; 12. Protective cover; 13. Mounting plate; 2. Product tooling operation module; 21. Four-station divider turntable; 22. Changeover tooling; 23. Pneumatic rotary joint; 3. Double-sided tape peeling and attaching module; 31. First four-axis robot; 32. Double-sided tape peeling machine; 33. First lower camera; 4. Double-sided tape rolling residual material suction module; 41. Second four-axis robot; 42. Residue suction cup; 43. Rolling pressure wheel; 5. Electrode sheet screening and attaching module; 51. Third four-axis robot; 52. Second lower camera; 53. Electrode sheet flexible vibration disk. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. People skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0027] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0029] The utility model provides a multi-station device for attaching double-sided adhesive electrodes to electrochromic lenses. By cooperating with the provided equipment main body installation component, product tooling operation module, double-sided adhesive stripping and attaching module, double-sided adhesive rolling residual material suction module and electrode sheet screening and attaching module, the processing switching of different stations can be automatically realized during use, thereby improving the work efficiency and accuracy of electrode sheet installation.

[0030] Figures 1-6The figure shows the overall structure of a multi-station device for attaching double-sided adhesive electrodes to electrochromic lenses according to the present invention. Figure 1-6 The main structure of this embodiment includes: an equipment main body installation component 1, a product tooling operation module 2, a double-sided tape peeling and attaching module 3, a double-sided tape rolling residual material suction module 4 and an electrode sheet screening and attaching module 5.

[0031] The device main body mounting assembly 1 is used for multi-station mounting support. Specifically, the device main body mounting assembly 1 includes a device outer shell 11, a protective cover 12 provided on the top of the device outer shell 11, and a mounting plate 13 provided in the protective cover 12.

[0032] During specific use, the product tooling operation module 2 , the double-sided tape stripping and attaching module 3 , the double-sided tape rolling residual material suction module 4 and the electrode sheet screening and attaching module 5 are installed and used based on the mounting plate 13 .

[0033] The product tooling operation module 2 is used to rotate and switch the lens to the next processing station;

[0034] Specifically, the product tooling operation module 2 includes a four-station divider turntable 21 provided on the mounting plate 13, a change tooling 22 provided on the four-station divider turntable 21, and a pneumatic rotary joint 23 connected to the center position of the four-station divider turntable 21;

[0035] During actual use, the product is manually put into the changing tooling 22, the button is started, and after the sensor senses the product, the lens is vacuum-sucked. The four-station divider turntable 21 rotates through the pneumatic rotary joint 23 to the next station, and the finished product is manually taken out.

[0036] Double-sided tape peeling and attaching module 3 is used for peeling and discharging double-sided tape;

[0037] Specifically, the double-sided tape stripping and attaching module 3 includes a first four-axis manipulator 31, a double-sided tape stripping machine 32 arranged at the position of the first four-axis manipulator 31, and a first lower camera 33;

[0038] During actual use, the double-sided tape stripping machine 32 realizes automatic stripping and discharging. The first four-axis robot 31 vacuum absorbs a piece of double-sided tape and moves it to the first lower camera 33. After taking pictures and positioning, the first four-axis robot 31 rotates to a suitable angle and sticks the double-sided tape to the mirror surface.

[0039] The double-sided tape rolling scrap suction module 4 is used to suck the scrap;

[0040] Specifically, the double-sided tape rolling scrap suction module 4 includes a second four-axis manipulator 41, a scrap suction cup 42 connected to the end of the second four-axis manipulator 41, and a rolling pressure wheel 43 arranged in parallel with the scrap suction cup 42;

[0041] During specific use, the second four-axis manipulator 41 drives the rolling pressure wheel 43 to roll the double-sided tape applied in the previous process, and the residual material suction cup 42 at the end of the second four-axis manipulator 41 vacuum absorbs the residual material and puts it into the residual material box.

[0042] The electrode sheet screening and attaching module 5 is used for attaching the lens to the electrode sheet;

[0043] Specifically, the electrode sheet screening and attaching module 5 includes a third four-axis manipulator 51, a second lower camera 52 arranged at the position of the third four-axis manipulator 51, and an electrode sheet flexible vibration plate 53;

[0044] During actual use, the electrode sheet is automatically discharged using the electrode sheet flexible vibration disk 53, the second lower camera 52 detects the direction of the electrode sheet, and the third four-axis robot 51 sucks one electrode sheet through vacuum and moves it to the second lower camera 52. After taking a picture and positioning, the third four-axis robot 51 rotates to a suitable angle and sticks it to the mirror surface, repeating the previous process one.

[0045] Working principle: manually put the product into the changing tooling 22, start the button, the sensor senses the product, vacuum sucks the lens, the four-station divider turntable 21 rotates through the pneumatic rotary joint 23, and moves to the next station. The double-sided tape stripping machine 32 realizes automatic stripping and discharging. The first four-axis manipulator 31 vacuum sucks a piece of double-sided tape and moves to the first lower camera 33. After taking a picture and positioning, the first four-axis manipulator 31 rotates to a suitable angle and sticks the double-sided tape to the mirror surface. After the double-sided tape stripping and sticking module 3 station is completed, the second four-axis manipulator 41 drives the rolling pressure wheel 4 3 Roll the double-sided tape pasted in the previous process, and the residual material suction cup 42 at the end of the second four-axis robot 41 vacuum absorbs the residual material and puts it into the residual material box. After the double-sided tape rolling residual material absorption module 4 station is completed, the electrode sheet is automatically discharged using the electrode sheet flexible vibration disk 53, and the second lower camera 52 detects the direction of the electrode sheet. The third four-axis robot 51 absorbs 1 electrode sheet through vacuum and moves it to the second lower camera 52. After taking pictures and positioning, the third four-axis robot 51 rotates to the appropriate angle and sticks it to the mirror surface. Repeat the previous process once. At this time, the work of the electrode sheet screening and attachment module 5 station is completed.

[0046] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.

Claims

1. A multi-station device for attaching double-sided adhesive electrodes to electrochromic lenses, characterized in that: include: A device main body mounting assembly (1), the device main body mounting assembly (1) comprising a device outer shell (11), a protective outer cover (12) arranged at the top of the device outer shell (11), and a mounting plate (13) arranged in the protective outer cover (12); A product tooling operation module (2), wherein the product tooling operation module (2) is used to rotate and switch the lens to the next processing station; A double-sided adhesive stripping and attaching module (3), wherein the double-sided adhesive stripping and attaching module (3) is used for stripping and discharging the double-sided adhesive; A double-sided adhesive tape rolling scrap suction module (4), wherein the double-sided adhesive tape rolling scrap suction module (4) is used to suck scraps; An electrode sheet screening and attaching module (5) is used for attaching lenses to electrode sheets.

2. The multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses according to claim 1, characterized in that: The product tooling operation module (2) comprises a four-station divider turntable (21) arranged on the mounting plate (13), a change tool (22) arranged on the four-station divider turntable (21), and a pneumatic rotary joint (23) connected to the center position of the four-station divider turntable (21).

3. The multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses according to claim 2, characterized in that: The double-sided adhesive stripping and attaching module (3) comprises a first four-axis manipulator (31), a double-sided adhesive stripping machine (32) arranged at the position of the first four-axis manipulator (31), and a first lower camera (33).

4. The multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses according to claim 3, characterized in that: The double-sided adhesive rolling scrap material suction module (4) comprises a second four-axis manipulator (41), a scrap material suction cup (42) connected to the end of the second four-axis manipulator (41), and a rolling pressure wheel (43) arranged in parallel with the scrap material suction cup (42).

5. The multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses according to claim 4, characterized in that: The electrode sheet screening and attaching module (5) comprises a third four-axis manipulator (51), a second lower camera (52) arranged at the position of the third four-axis manipulator (51), and an electrode sheet flexible vibration disk (53).

6. The multi-station equipment for attaching double-sided adhesive electrodes to electrochromic lenses according to claim 5, characterized in that: The four-station divider turntable (21) rotates 360 degrees.