Combined overhead insulated wire

By setting up a combination design of insulation layer, insulation filling, barrier components and clamping accessories on the overhead wires, the problems of snow accumulation and water infiltration are solved, the safety and stability of the wires in rainy and snowy weather are improved, the contact between the wires and insulators is enhanced, and the laying convenience and anti-static effect are improved.

CN223413870UActive Publication Date: 2025-10-03JINWUJIA CABLE CO LTD
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Patent Information

Application Number
CN202422643028.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-03
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In rainy and snowy weather, snow easily accumulates on existing overhead wires and melts into water, causing safety hazards at the wire connections. Water can also easily penetrate into the wire connections, affecting the safety and stability of the wires.

Method used

The combined design of insulation layer, insulation filling, barrier components and clamping accessories is adopted. The barrier components make snow slide off, the grooves guide water flow, and the clamping accessories increase the contact area between the conductor and the insulator to prevent sliding. Combined with the insulation layer and sheath layer, the insulation performance and anti-static effect are improved.

Benefits of technology

It effectively reduces snow accumulation, prevents water intrusion, improves the safety and stability of conductors in rainy and snowy weather, enhances the contact between conductors and insulators, improves laying convenience and prevents electrostatic interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of overhead conductors, in particular to a combined overhead insulated conductor, which reduces the quantity of snow falling on the conductor, blocks and guides water, and increases the safety of the conductor in use. Comprising a plurality of wire cores, a cable rubber sheath, a blocking assembly and a clamping accessory, an insulating layer is cast outside the wire cores, an insulating filler is coated and cast on the outer surface of the insulating layer to connect the plurality of wire cores into a whole, the cable rubber sheath is sleeved outside the insulating filler, and the blocking assembly is installed on the outer wall of the cable rubber sheath. And the clamping accessory is arranged outside the cable rubber sheath.
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Description

Technical Field

[0001] The utility model relates to the technical field of overhead conductors, in particular to a combined overhead insulated conductor. Background Art

[0002] Overhead lines, as opposed to cables, are lines that transmit electrical energy by erecting conductors at a certain height on towers. A composite conductor is a winding wire with a fully enclosed insulation layer formed by combining at least two single-clad copper flat wires and then continuously wrapping them with multiple layers of electrical insulation paper. For example, prior art publication number CN204792042U proposes a paper-insulated composite conductor structure comprising multiple conductor bodies, each of which is individually wrapped with a first insulating paper. The conductor bodies wrapped with the first insulating paper are then stacked and connected, and the stacked and connected conductor bodies are then fully enclosed with a second insulating paper to form an integrated composite conductor structure. The structure is characterized in that the connection sides of the conductor bodies wrapped with the first insulating paper are each provided with a self-adhesive layer, and a backing paper is provided between the self-adhesive layers. However, overhead conductors are generally installed in fields and transmit long distances. In rainy and snowy weather, snow easily accumulates on the conductors, burdening them. Furthermore, when the snow melts or it rains, water easily flows down the conductors and penetrates into the conductor connections, posing a potential risk. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a combined overhead insulated conductor that reduces the amount of snow falling on the conductor, blocks and guides water, and increases the safety of the conductor when in use.

[0004] The utility model discloses a combined overhead insulated conductor, comprising a plurality of conductor cores, a cable rubber sheath, a blocking component and a clamping accessory. An insulating layer is cast on the outside of the conductor core, an insulating filling is cast on the outer surface close to the insulating layer to connect the plurality of conductor cores into one body, a cable rubber sheath is sheathed on the outside of the insulating filling, a blocking component is installed on the outer wall of the cable rubber sheath, and the clamping accessory is installed on the outside of the cable rubber sheath; electric energy is transmitted through the conductor core, the insulating layer and the insulating filling have insulating properties, and the plurality of conductor cores are insulated; when used as an overhead conductor, the blocking component can make snow slide off easily in rainy and snowy weather, reducing the amount of snow falling on the conductor; at the same time, when the snow melts or it rains, water is blocked and diverted, thereby increasing the safety of the conductor when in use; the clamping accessory can increase the contact area between the conductor and the overhead insulator when the conductor is installed, preventing the conductor from sliding on the insulator, thereby improving the convenience during laying.

[0005] Preferably, the blocking component includes a convex ring, which is installed on the outer wall of the cable rubber sheath, and a groove is provided between two adjacent convex rings, and the convex ring and the groove are both arranged in an arc shape; in rainy and snowy weather, snow falls on the upper surface of the convex ring, and the arc-shaped convex ring can make the snow slide off easily, reducing the amount of snow falling on the wire and reducing the burden on the wire; when the snow melts and it rains, water flows in the groove, preventing water from flowing on the surface of the cable rubber sheath, and the water drips directly downward after flowing to the bottom of the groove, thereby improving safety; the convex ring and the groove are arranged in an arc shape, which will not affect the erection and pulling.

[0006] Preferably, the clamping accessories include a clamp ring, two fixing plates, a connecting cap, a screw and a splint. The clamp ring is clamped on the outer wall of the cable rubber sheath, and fixing plates are installed at both ends of the clamp ring. The connecting cap is buckled on the top of the two fixing plates. A screw is screwed on the left end side wall of the connecting cap, a nut is provided at the left end of the screw, and a splint is movably connected to the right end of the screw. When laying the wire, the clamp ring is placed in a fixed position, the connecting cap is buckled between the two fixing plates, the bolt is turned, and the splint is pushed by the screw to make the two fixing plates approach each other, so that the clamp is installed on the wire, increasing the contact area between the wire and the overhead insulator, preventing the wire from sliding on the insulator, and ensuring stability after laying.

[0007] Preferably, a sheath layer is installed at the position where the insulating layer contacts the insulating filling, and an inner metal sheath is installed on the side of the sheath layer that contacts the insulating layer; the sheath layer can protect the internal conductor core to avoid scratching the external cable rubber sheath and insulating filling during laying and affecting the internal conductor core; the inner metal sheath can effectively prevent static electricity accumulation and protect the conductor core from static electricity interference and damage.

[0008] Preferably, an insulating fiber mesh layer is installed at the position where the insulating filler contacts the rubber sheath of the cable, which can improve the overall tensile strength.

[0009] Preferably, a metal outer layer is installed on the inner wall of the insulating fiber mesh layer close to the insulating filling; the metal outer layer can improve the overall anti-static effect, prevent static electricity accumulation, protect the cable from static electricity interference and damage, provide additional mechanical protection, and prevent the cable from external mechanical damage during installation or use.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: electric energy is transmitted through the conductor core, the insulating layer and the insulating filling have insulating properties, and multiple conductor cores are insulated. When used as an overhead conductor, the blocking component can make snow slide easily in rainy and snowy weather, reducing the amount of snow falling on the conductor. At the same time, when the snow melts and it rains, the water is blocked and diverted, increasing the safety of the conductor when in use. The clamping accessories can increase the contact area between the conductor and the overhead insulator when installing the conductor, preventing the conductor from sliding on the insulator, and improving the convenience during laying. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 This is an axonometric structural diagram of the present utility model;

[0013] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model;

[0014] Figure 4 It is a right side structural schematic diagram of the present utility model;

[0015] Figure 5 It is a front structural schematic diagram of the utility model;

[0016] Figure 6 It is a physical diagram of the utility model;

[0017] Markings in the accompanying drawings: 1. conductor core; 2. insulation layer; 3. sheath layer; 4. insulation filling; 5. cable rubber sheath; 6. insulation fiber mesh layer; 7. metal skin layer; 8. inner metal skin; 9. convex ring; 10. groove; 11. clamping ring; 12. fixing plate; 13. connecting cap; 14. screw; 15. splint. DETAILED DESCRIPTION

[0018] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0019] like Figures 1 to 6 As shown, an insulating layer 2 is cast on the outside of the conductor core 1, and an insulating filler 4 is cast on the outer surface close to the insulating layer 2 to connect multiple conductor cores 1 into one. A sheath layer 3 is installed at the position where the insulating layer 2 contacts the insulating filler 4. An inner metal sheath 8 is installed on the side of the sheath layer 3 that contacts the insulating layer 2. An insulating fiber mesh layer 6 is installed at the position where the insulating filler 4 contacts the cable rubber sheath 5. A metal sheath layer 7 is installed on the inner wall of the insulating fiber mesh layer 6 close to the insulating filler 4. The outer surface of the insulating filler 4 is provided with a metal outer skin layer 7. The cable rubber sheath 5 is provided with a convex ring 9 installed on the outer wall of the cable rubber sheath 5. A groove 10 is provided between two adjacent convex rings 9. The convex ring 9 and the groove 10 are both arranged in an arc shape. The clamping ring 11 is clamped on the outer wall of the cable rubber sheath 5. Fixed plates 12 are installed at both ends of the clamping ring 11. A connecting cap 13 is buckled and mounted above the two fixed plates 12. A screw 14 is screwed on the left side wall of the connecting cap 13. A nut is provided at the left end of the screw 14. A splint 15 is movably connected to the right end of the screw 14.

[0020] When laying the conductor, place the clamp ring 11 in a fixed position, buckle the connecting cap 13 between the two fixing plates 12, turn the bolt, and push the clamping plate 15 through the screw 14 to make the two fixing plates 12 close to each other, so that the clamp ring 11 is installed on the conductor, increasing the contact area between the conductor and the overhead insulator, preventing the conductor from sliding on the insulator, and ensuring stability after laying. In rainy and snowy weather, snow falls on the upper surface of the convex ring 9, and the arc-shaped convex ring 9 can make the snow slide easily, reducing the amount of snow falling on the conductor and reducing the burden on the conductor. When the snow melts and it rains, water flows in the groove 10, preventing water from flowing on the surface of the cable rubber sheath 5. After the water flows to the bottom of the groove 10, it drips directly downwards, improving safety. The convex ring 9 and the groove 10 are set to be arc-shaped, which will not affect the installation and pulling. The electric energy is transmitted through the conductor core 1. The insulating layer 2 and the insulating filling 4 have insulating properties, and the multiple conductor cores 1 are insulated. The internal conductor core 1 can be protected by the sheath layer 3 to avoid scratching the external cable rubber sheath 5 and the insulating filling 4 on the internal conductor core 1 during laying. The inner metal sheath 8 can effectively prevent static electricity accumulation and protect the conductor core 1 from static electricity interference and damage. The metal outer skin layer 7 can improve the overall anti-static effect, prevent static electricity accumulation, protect the cable from static electricity interference and damage, and provide additional mechanical protection to prevent the cable from external mechanical damage during installation or use.

[0021] like Figures 1 to 6 As shown, the utility model is a combined overhead insulated conductor. When it is working, in rainy and snowy weather, snow falls on the upper surface of the convex ring 9. The arc-shaped convex ring 9 can make the snow slide easily, reduce the amount of snow falling on the conductor, and reduce the burden on the conductor. When the snow melts and it rains, water flows in the groove 10, preventing water from flowing on the surface of the cable rubber sheath 5. After the water flows to the bottom of the groove 10, it drips directly downward. When the conductor is erected, the clamp ring 11 is placed in a fixed position, the connecting cap 13 is buckled between the two fixing plates 12, the bolt is turned, and the clamping plate 15 is pushed by the screw 14 to make the two fixing plates 12 close to each other, so that the clamp ring 11 is installed on the conductor, the contact area between the conductor and the overhead insulator is increased, and the conductor is prevented from sliding on the insulator.

[0022] The insulating layer 2 and insulating filling 4 of the combined overhead insulated conductor of the utility model are purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manual without the need for creative work by technicians in this field.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A combined overhead insulated conductor, characterized in that: The invention comprises a plurality of conductor cores (1), a cable rubber sheath (5), a blocking component and a clamping accessory. An insulating layer (2) is cast on the outside of the conductor core (1), an insulating filler (4) is cast on the outer surface close to the insulating layer (2) to connect the plurality of conductor cores (1) into one body, a cable rubber sheath (5) is sheathed on the outside of the insulating filler (4), a blocking component is installed on the outer wall of the cable rubber sheath (5), and the clamping accessory is installed on the outside of the cable rubber sheath (5).

2. A combined overhead insulated conductor according to claim 1, characterized in that: The blocking component comprises a convex ring (9), which is installed on the outer wall of the cable rubber sheath (5), and a groove (10) is provided between two adjacent convex rings (9), and both the convex ring (9) and the groove (10) are arranged in an arc shape.

3. A combined overhead insulated conductor according to claim 2, characterized in that: The clamping accessories include a clamping ring (11), two fixing plates (12), a connecting cap (13), a screw (14) and a clamping plate (15). The clamping ring (11) is clamped on the outer wall of the cable rubber sheath (5), and the fixing plates (12) are installed at both ends of the clamping ring (11). The connecting cap (13) is buckled on the top of the two fixing plates (12). The screw (14) is screwed on the left side wall of the connecting cap (13). A nut is provided at the left end of the screw (14), and the right end of the screw (14) is movably connected to the clamping plate (15).

4. A combined overhead insulated conductor according to claim 1, characterized in that: A sheath layer (3) is installed at the position where the insulating layer (2) contacts the insulating filler (4), and an inner metal outer skin (8) is installed on the side of the sheath layer (3) that contacts the insulating layer (2).

5. A combined overhead insulated conductor according to claim 1, characterized in that: An insulating fiber mesh layer (6) is installed at the position where the insulating filler (4) contacts the cable rubber sheath (5).

6. A combined overhead insulated conductor according to claim 5, characterized in that: A metal outer skin layer (7) is installed on the inner wall of the insulating fiber mesh layer (6) on one side close to the insulating filler (4).

Citation Information

Patent Citations

  • Paper insulation composite conductor structure

    CN204792042U