Cable inner liner layer longitudinal wrapping device

By designing a cable inner lining longitudinal wrapping device with a tension rod and belt ring structure, the problems of low longitudinal wrapping accuracy and efficiency are solved, and high-precision and low-error longitudinal wrapping of the cable inner lining is achieved, thereby improving production efficiency and product quality.

CN223413908UActive Publication Date: 2025-10-03SHAO XING XIAN DIAN LI SHE BEI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422688943.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-03
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In the existing cable inner liner longitudinal wrapping production process, the longitudinal wrapping accuracy is difficult to ensure, there are wrinkles and unevenness problems, the production efficiency is low, the labor intensity is high and human errors are prone to occur.

Method used

A longitudinal wrapping device for the inner lining layer of a cable is designed, which adopts a tension rod and a belt-closing ring structure. The tension rod is used to adjust the tightness of the wrapping tape, and the belt-closing ring is set from small to large. Combined with the support component and tray structure, it ensures that the wrapping tape fits tightly to the cable surface to avoid wrinkles and unevenness.

Benefits of technology

It improves the longitudinal packaging accuracy, reduces wrinkles and stress concentration, improves production efficiency, reduces labor intensity and human errors, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable inner liner layer longitudinal wrapping device which comprises a base, a plurality of supporting rods are arranged on the base, a plurality of trays are arranged on the supporting rods in the circumferential direction of a cable core, a tape combining disc is pivoted to the trays, tape combining discs wind out tape combining discs to longitudinally wrap the periphery of the cable core, and the supporting rods are provided with a plurality of combined tape rings located at the conducting-out position of the cable core. One or more belt rings are arranged in each combination from small to large, a tension rod is arranged at the position where each wrapping belt passes through, and the tension rods can make the wrapping belts tightened in real time through relative movement of the force application assembly while the tension rods are attached to the wrapping belts. According to the utility model, the tension rod is arranged at the path of the wrapping tape and the cable core wrapped by the wrapping tape, the tension rod is attached to one side of the wrapping tape, and the tension rod can be relatively moved and adjusted under the action of the force application assembly to tighten the wrapping tape, so that wrinkles are prevented from being generated when the wrapping tape is attached to the cable core, and meanwhile, a plurality of combined tape rings are arranged at the path of the wrapping tape wrapped by the cable core. And one or a plurality of wrapping tapes are arranged from small to large, so that the wrapping tape is more attached to the surface of a cable core.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable covering equipment, in particular to a longitudinal covering device for a cable inner lining layer. Background Art

[0002] Cable coating processes include extrusion, longitudinal wrapping, wrapping, and dipping, each of which has its own specific application scenarios and material utilization efficiency. Longitudinal wrapping and wrapping are two common coating methods, and they have obvious differences in material utilization efficiency. In the longitudinal wrapping process, the material is continuously covered on the cable to form one or more layers of coverage. This method is relatively material-saving because it can fit the shape of the cable more closely and reduce material waste. In contrast, in the wrapping process, the material is wrapped on the cable in the form of a coil. This method is relatively less economical in terms of material use because it requires more material to ensure complete coverage of the cable, and there is also additional material consumption in the splicing and processing of the material.

[0003] The existing cable inner lining longitudinal wrapping production process and longitudinal wrapping equipment have the following defects: In terms of production process, 1. The longitudinal wrapping accuracy is difficult to guarantee: the longitudinal wrapping process requires high wrapping accuracy for the cushion layer, but the existing process may cause wrinkles, unevenness and other problems in the cushion layer after longitudinal wrapping due to factors such as equipment accuracy and operating techniques. These uneven areas may affect the appearance quality of the cable, and when the cable is bent or subjected to external force, stress concentration is likely to occur at the wrinkles, accelerating the damage of the cable. 2. Low production efficiency: The process of some longitudinal wrapping production processes is relatively complicated, and the operating steps are cumbersome, requiring a lot of time and manpower, resulting in low production efficiency. For example, some traditional longitudinal wrapping equipment requires manual operations such as material loading and positioning, which is not only labor-intensive, but also prone to human errors, affecting product quality.

[0004] This case was created to solve the above problems. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the present invention provides a device for longitudinally wrapping a cable inner lining layer, which solves the problems raised in the above-mentioned background technology.

[0007] (2) Technical solution

[0008] To achieve the above purpose, the present invention is implemented through the following technical solutions: a device for longitudinally wrapping the inner lining layer of a cable, comprising a base, a plurality of support rods being provided on the base, a plurality of trays being arranged circumferentially along the cable core, a tape reel being pivotally connected to the tray, wherein the tape reel winds out a tape to longitudinally wrap around the outer periphery of the cable core, and is characterized in that: the support rods are provided with a plurality of combination tape rings at the conduction point of the cable core, and each combination tape ring is provided with one or several tape rings from small to large, and a tension rod is provided at the place where each tape passes, and the tension rod can move relative to the force component while the tape is being adhered to make the tape tightened in real time.

[0009] Preferably, the force-applying assembly includes a connecting rod provided on one side of the support rod, the upper distal end of the connecting rod is connected to a bracket, a limit rod is externally connected to the bracket and fits with the strap, a tension rod is fit to the other side of the strap, one end of the tension rod is connected to a guide seat, the guide seat and the bracket are connected by a return spring, and the return spring drives the tension rod to squeeze the strap inward and tighten it.

[0010] Preferably, a card slot is provided on the inner surface of the belt ring, and a card block is connected to the outer surface, so that the connection can be clamped, and the card slot is provided on the front side of the cable core conduction direction.

[0011] Preferably, the rear side of each belt ring is connected to a push rod.

[0012] Preferably, the inner ring of the belt ring is provided with a rubber ring layer with a certain elasticity.

[0013] Preferably, a support assembly is provided on the rear side of the cable core, and the support assembly includes a support plate, and the support plate is connected to a relatively retractable rod one and rod two, and the two are adjusted and fixed by bolts. The upper end of the rod two is connected to a support block, and a guide wheel is pivotally connected in the support block to support the transmission of the cable core.

[0014] Preferably, the guide wheel is formed by connecting two conical wheels with a larger outer side and a smaller inner side.

[0015] Preferably, a pull rod is connected to the guide seat, the other end of the pull rod passes through the guide seat and a limiting screw sleeve is provided at the joint with the guide seat, wherein the outer end of the pull rod is provided with a thread adapted to the limiting screw sleeve to adjust the initial force state of the spring.

[0016] Preferably, a bearing is installed on the tray, the bearing is the central axis of the rotation output of the tape reel, and an anti-slip cone is arranged on the outer wall of the bearing.

[0017] (3) Beneficial effects

[0018] After adopting the above technical scheme, the utility model has the following advantages compared with the existing technology: the utility model is a longitudinal wrapping device for the inner lining layer of a cable, and a tension rod is provided at the path of the wrapping tape and the wrapped cable core. The tension rod is attached to one side of the wrapping tape, and the tension rod can be relatively moved and adjusted under the action of the force-applying component to make the wrapping tape tight, thereby avoiding wrinkles when fitting the cable core. At the same time, a plurality of combined belt rings are provided at the path of the cable core wrapped with the wrapping tape, and one or several of them are arranged from small to large, so that the wrapping tape can fit more closely to the surface of the cable core. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the utility model;

[0020] Figure 2 For this utility model Figure 1 A magnified schematic diagram of the local mechanism at point A in the middle;

[0021] Figure 3 This is a schematic diagram of disassembling the belt ring of the utility model;

[0022] Figure 4 This is a schematic diagram of the support assembly in the present utility model;

[0023] Figure 5 This is a schematic diagram of the improvement of the bearing in the utility model.

[0024] In the figure: 1. Base; 2. Cable core; 3. Wrapping tape; 4. Support assembly; 41. Support plate; 42. Rod 1; 43. Rod 2; 44. Support block; 45. Guide wheel; 5. Tray; 6. Bearing; 7. Wrapping tape; 8. Belt ring; 82. Block; 83. Slot; 84. Push rod; 9. Connecting rod; 10. Bracket; 11. Limit rod; 12. Tension rod; 13. Return spring; 14. Support rod; 15. Limiting screw sleeve; 16. Pull rod; 17. Anti-slip cone. DETAILED DESCRIPTION

[0025] The present invention will be further described in detail below through the accompanying drawings and examples.

[0026] like Figure 1-5 As shown: A longitudinal wrapping device for a cable inner lining layer includes a base 1. Since the wrapping belt 3 will have a large pulling force when it is pulled under tension, the base 1 should be set with a large weight to prevent the entire frame from shaking or even tipping over along the forward direction of the cable.

[0027] Base 1 is equipped with multiple support rods 14, which are arranged circumferentially around cable core 2 to support trays 5. Each tray 5 is adjustable in angle (i.e., horizontal or vertical movement, achieved by adjusting the length of the support rods 14 connecting the trays 5). This allows the wrapping tape 3 to increase the coverage when wrapping the cable longitudinally. Depending on the cable outer diameter and the specifications of the wrapping tape 3, four, three, or two tapes can be used. Adjusting the angle of the trays 5 adjusts the coverage. Note: The trays 5 do not rotate with the bearings 6.

[0028] Bearing 6 is mounted on the tray 5. Bearing 6 is the central axis for the rotational output of the tape reel 7. The size of the tape reel 7 may leave a gap between the bearing 6 and the tape reel 7. Anti-slip cones 17 can be arranged on the outer wall of the bearing 6. When there is a gap between the tape reel 7 and the bearing 6, the anti-slip cones 17 support the tape reel 7, allowing the tape reel 7 and the bearing 6 to rotate synchronously. Secondly, an anti-slip lock can be provided on the tape reel 7 on the bearing 6 to prevent the tape 3 or the tape reel 7 from detaching from the shaft during rotation.

[0029] See attached Figure 2 As shown, a tension rod 12 is provided at the wrapping tape 3. The tension rod 12 should be circular, and the outer diameter should not be too small to easily tear the wrapping tape 3. A tension rod 12 is provided at each wrapping tape 3. Specifically, a connecting rod 9 is provided on the side of the support rod 14-42. The upper distal end of the connecting rod 9 is connected to a bracket 10. A limit rod 11 is connected to the outer extension of the bracket 10 and is in contact with the wrapping tape 3. The tension rod 12 is in contact with the other side of the wrapping tape 3, and the tension rod 12 can be relatively moved and adjusted to keep the wrapping tape 3 tight, avoiding wrinkles when it is in contact with the cable core 2.

[0030] One end of the tension rod 12 is connected to a guide seat, which is connected to the bracket 10 via a return spring 13. The return spring 13 squeezes the strap 3 inward, making the strap 3 relatively tight after passing through the tension rod 12. At the same time, a pull rod 16 is connected to the guide seat. The other end of the pull rod 16 passes through the guide seat, and a limit screw sleeve 15 is provided at the junction with the guide seat. The outer end of the pull rod 16 is threaded and threadedly connected to the limit screw sleeve 15, so that it can support the tension rod 12 and adjust the initial state of the tension rod 12 by pre-adjusting the length of the screw connection of the pull rod 16.

[0031] See attached Figure 1 、 3 As shown, the horizontal support rod 14 is located at the outlet of the cable core 2 and is equipped with multiple combinations of belt rings 8. Each combination of belt rings 8 is provided with one or more belt rings 8 from small to large. To ensure a more comfortable wrapping of the belt 3, two or more groups can be provided (this solution shows two groups). The inner ring size of the belt ring 8 can be adjusted through assembly. When wrapping a large core cable longitudinally, the large belt ring 8 is used, and the small belt ring 8 is removed. When wrapping a small core cable longitudinally, the small belt ring 8 is used, and the small belt ring 8 can be assembled into the large belt ring 8.

[0032] Specifically, a card slot 83 is provided on the inner surface of the belt ring 8, and a card block 82 is connected to the outer surface, so that the connection can be clamped, and the card slot 83 is provided on the front side of the conduction direction of the cable core 2, so that the force is in the reverse direction and the small belt ring 8 will not be separated from the large belt ring 8. At the same time, a push rod 84 is connected to the back side of each belt ring 8 to facilitate pushing out and disassembly.

[0033] Generally, there is a certain gap between the cable core 2 and the closing ring 8. In order to make the tape 3 stick to the surface of the cable when wrapping, the inner ring of the closing ring 8 is provided with a rubber ring layer with a certain elasticity, which can squeeze the buffer tape 3 to a certain extent, preventing it from shaking and shifting while fitting the cable core 2.

[0034] Because the cable core 2 is long, the front side can be directly supported by the belt ring 8, and the rear side can be movably supported by the support assembly 4. The support assembly 4 includes a support plate 41, to which are connected a relatively retractable rod 1 42 and a second rod 43, which are fixed by bolts. The height is adjusted by the different widths of the cable core 2. The upper end of the second rod 43 is connected to a support block 44, and a guide wheel 45 is pivotally connected to the support block 44. The guide wheel 45 is formed by two conical wheels with a larger outer side and a smaller inner side. The cable core 2 is placed in the guide wheel 45 for rotational support and smooth transmission.

[0035] The above description is based on the embodiments for inspiration. Through the above description, relevant personnel can make various changes and modifications without departing from the scope of the invention. The technical scope of this new type of use is not limited to the content of the specification, and its protection scope must be determined according to the scope of the claims.

Claims

1. A device for longitudinally wrapping a cable inner liner layer, comprising a base, a plurality of support rods provided on the base, a plurality of trays arranged circumferentially along the cable core, a tape reel pivotally connected to the tray, wherein the tape reel is wound with a tape to longitudinally wrap around the outer periphery of the cable core, characterized in that: The support rod is located at the cable core and is provided with multiple combination belt rings. Each combination belt ring is provided with one or several rings from small to large. A tension rod is provided at each place where the belt passes. The tension rod can move relative to the force component while fitting the belt, so that the belt is tightened in real time.

2. A cable inner lining longitudinal wrapping device according to claim 1, characterized in that: The force-applying assembly includes a connecting rod provided on one side of the support rod, the upper distal end of the connecting rod is connected to a bracket, a limit rod is extended and connected to the bracket and fits with the strap, a tension rod is fits with the other side of the strap, one end of the tension rod is connected to a guide seat, the guide seat and the bracket are connected by a return spring, and the return spring drives the tension rod to squeeze the strap inward and tighten it.

3. A cable inner lining longitudinal wrapping device according to claim 1, characterized in that: The inner surface of the belt ring is provided with a card slot, and the outer surface is connected with a card block, so that the connection can be clamped, and the card slot is provided on the front side of the cable core conduction direction.

4. A cable inner lining longitudinal wrapping device according to claim 3, characterized in that: The rear side of each belt ring is connected to a push rod.

5. The cable inner lining longitudinal wrapping device according to claim 3, characterized in that: The inner ring of the belt closing ring is provided with a rubber ring layer with a certain elasticity.

6. A cable inner lining longitudinal wrapping device according to claim 1, characterized in that: A support assembly is provided on the rear side of the cable core, and the support assembly includes a support plate, and a relatively retractable rod 1 and rod 2 are connected to the support plate, and the two are adjusted and fixed by bolts. The upper end of the rod 2 is connected to a support block, and a guide wheel is pivotally connected in the support block to support the transmission of the cable core.

7. A cable inner lining longitudinal wrapping device according to claim 6, characterized in that: The guide wheel is formed by connecting two conical wheels with a larger outer side and a smaller inner side.

8. The cable inner lining longitudinal wrapping device according to claim 2, characterized in that: The guide seat is connected to a pull rod, the other end of the pull rod passes through the guide seat and is provided with a limiting screw sleeve at the junction with the guide seat, wherein the outer end of the pull rod is provided with a thread adapted to the limiting screw sleeve to adjust the initial force state of the spring.

9. The cable inner lining longitudinal wrapping device according to claim 1, characterized in that: A bearing is installed on the tray, and the bearing is the central axis of the rotation output of the tape reel. An anti-slip cone is arranged on the outer wall of the bearing.