Cable arranging tool of photovoltaic system

By designing a photovoltaic system cable arrangement tooling with a U-shaped bottom plate and a limit plate structure, the problems of complex cable trough connections and inconvenient fixation in photovoltaic power generation systems are solved, convenient installation and reliable connection of cables are achieved, and the cable arrangement efficiency and convenience of rooftop installation are improved.

CN223414841UActive Publication Date: 2025-10-03SHANGHAI METRO NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422858147.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-03
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In existing photovoltaic power generation systems, the connection structure between circular and rectangular cable troughs is complex, and the slot structure of the rectangular cable trough is shallow, which makes cable installation inconvenient and inconvenient for fixed installation.

Method used

A cable arrangement tooling for a photovoltaic system is designed, including a main cable trough bottom plate, a main cable trough cover plate and a lead-in cable trough tube. The main cable trough bottom plate consists of a U-shaped bottom plate and a limiting plate. The limiting plate is provided with a cable arrangement notch. A transfer structure and a fastening screw are provided on one side of the U-shaped bottom plate. The lead-in cable trough tube is fixed through a threaded hole. The main cable trough cover plate can be detachably fixed to the limiting plate. The bottom plates can be spliced ​​and connected through a U-shaped bracket. The supporting legs are fixed on the roof.

Benefits of technology

It enables convenient installation and removal of cables, improves wiring efficiency and structural reliability, simplifies rooftop installation operations, and enhances connection safety and reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223414841U_ABST
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Abstract

The utility model relates to a photovoltaic system cable arranging tool, which comprises a main wire duct bottom plate, a main wire duct cover plate and a lead wire duct tube, the main wire duct bottom plate comprises a U-shaped bottom plate and a limiting plate, the limiting plate is fixed at the opening end of the U-shaped bottom plate, the limiting plate is provided with a cable arranging notch, and the main wire duct cover plate is detachably fixed on the limiting plate; a switching structure is arranged on one side of the U-shaped bottom plate, a port matched with the lead groove pipe is formed in the switching structure, the lead groove pipe is inserted into the port, the port is communicated with the interior of the U-shaped bottom plate, a threaded hole and a fastening screw are arranged on the switching structure, and the fastening screw abuts against the surface of the lead groove pipe through the threaded hole. Compared with the prior art, the utility model has the advantages that the lead wire groove tube is convenient to mount and dismount, the main wire groove bottom plate is convenient to arrange wires, and the reliability is high.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic devices, in particular to a cable arrangement tool for a photovoltaic system. Background Art

[0002] Photovoltaic power generation utilizes the photovoltaic effect at the interface of semiconductors to directly convert sunlight into electrical energy. It primarily consists of three main components: solar panels, inverters, and grid-connected cabinets, with the majority of components being electronic components. Solar cells are connected in series and then packaged and protected to form large-scale solar cell modules. Combined with components such as power controllers, these modules form photovoltaic power generation devices.

[0003] When installing existing photovoltaic power generation systems, wires are required to transmit electrical energy in the system. Therefore, the wires need to be arranged during the installation process. When arranging the wires, both rectangular and circular wire troughs are required. However, there are no dedicated connectors at the junction of the two types of wire troughs, so some wires will be exposed outside the wire troughs, making the wires easily damaged at the junction of the wire troughs and affecting the appearance.

[0004] For example, the utility model with publication number CN210957648U discloses a wiring mechanism for a photovoltaic power generation system, including a wire trough assembly and a conversion joint connected to the wire trough; the wire trough assembly includes a bottom shell, a cover block connected to the bottom shell, and a wire threading pipe; the conversion joint includes a base connected to the bottom shell, a connecting block connected to the base, and a conversion pipe connected to the connecting block; the connecting block is correspondingly connected to the interior of the wire trough assembly.

[0005] However, the installation structure of the circular and rectangular cable troughs of the above-mentioned cable arrangement structure is relatively complicated, which makes it inconvenient to disassemble the circular cable trough. The slot structure of the rectangular cable trough is shallow, which makes it inconvenient to install the rear cover of the cable arrangement. The existing cable arrangement structure is also not convenient for fixed installation on the roof. Utility Model Content

[0006] The purpose of the present invention is to provide a cable arrangement tool for a photovoltaic system in order to overcome the defects of the above-mentioned prior art, such as the complex connection structure of the circular cable trough and the rectangular cable trough, which is inconvenient to install, and the shallow structural groove of the rectangular cable trough, which is inconvenient to install.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] A photovoltaic system cable routing tool, comprising a main line trough bottom plate, a main line trough cover plate, and a lead trough tube, wherein the main line trough bottom plate comprises a U-shaped bottom plate and a limit plate, wherein the limit plate is fixed to the open end of the U-shaped bottom plate, the limit plate is provided with a cable routing notch, and the main line trough cover plate is detachably fixed to the limit plate;

[0009] A transfer structure is provided on one side of the U-shaped base plate, and a port is provided on the transfer structure to match the wire groove tube. The wire groove tube is inserted into the port, and the port is connected to the interior of the U-shaped base plate. A threaded hole and a fastening screw are provided on the transfer structure, and the fastening screw is abutted against the surface of the wire groove tube through the threaded hole.

[0010] Preferably, the main line duct bottom plate includes a plurality of sections of U-shaped bottom plates spliced ​​together, and a U-shaped bracket is provided between adjacent U-shaped bottom plates, and the U-shaped bracket is covered at the connection between the two U-shaped bottom plates.

[0011] Preferably, bolt holes are provided at corresponding positions on both sides of the U-shaped bottom plate and the U-shaped bracket, and the U-shaped bracket is bolted to the U-shaped bottom plate.

[0012] Preferably, a plurality of connecting bolts are provided between the U-shaped bracket and the U-shaped bottom plate, and a grounding wire is connected between the connecting bolts of adjacent U-shaped bottom plates.

[0013] Preferably, the main line trough cover plate is a U-shaped cover plate, and the main line trough cover plate is inverted and buckled on the main line trough bottom plate.

[0014] Preferably, through holes are provided at corresponding positions of the main line trough cover plate and the limiting plate, and the main line trough cover plate is bolted to the limiting plate.

[0015] Preferably, a support leg is provided at one end of the main line trough bottom plate away from the main line trough cover plate, and the support leg is an "X"-shaped structure.

[0016] Preferably, a threaded hole is provided at one end of the U-shaped bottom plate away from the main line duct cover plate, a threaded hole corresponding to the U-shaped bottom plate is provided at the symmetrical center of the support leg, and the U-shaped bottom plate is bolted to the support leg.

[0017] Preferably, the supporting legs are glued and fixed to the roof.

[0018] Preferably, the support legs are provided with mounting holes, and the support legs are bolted to the roof.

[0019] Compared with the prior art, the utility model has the following advantages:

[0020] (1) This solution places the cables from the cable routing slot on the limit plate into the U-shaped bottom plate, and then fixes the main cable trough cover plate on the limit plate to seal the cable routing slot; passes the cables on the photovoltaic panels through the lead trough tube and connects them to the cables inside the main cable trough bottom plate, and connects the cables on the independent photovoltaic panels to the cables in the main cable trough for convergence, thereby facilitating the transmission of electricity generated by photovoltaic power generation.

[0021] By setting a transfer structure on one side of the U-shaped bottom plate of the main line trough and fixing the lead trough tube with fastening screws, the structure is simple and easy to install and disassemble; and a limit plate is set at the upper end of the U-shaped bottom plate of the main line trough bottom plate to limit the cables placed in the U-shaped bottom plate, which is convenient for the subsequent installation of the main line trough cover plate. The cable arrangement groove is convenient for cable arrangement, ensuring cable arrangement efficiency and convenience, and the structure is more reliable.

[0022] (2) In this solution, the main trunking floor is equipped with a U-shaped floor composed of multiple sections, and a U-shaped bracket is set at the joint. The U-shaped bracket is covered at the connection position of the two U-shaped floors, and the U-shaped bracket is connected to the two U-shaped floors by bolts to complete the splicing. Compared with the integrated structure, the spliced ​​U-shaped floor is easier to carry and install on the roof; the U-shaped bracket can effectively ensure the reliability of the connection structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural schematic diagram of the cable arrangement tool provided by the utility model from a first perspective;

[0024] Figure 2 This is a structural diagram of the U-shaped bottom plate connection of the cable arrangement tooling provided by the present invention;

[0025] Figure 3 This is a structural schematic diagram of the cable arrangement tool provided by the utility model from a second perspective;

[0026] In the figure: 1. Main line trough bottom plate, 2. Main line trough cover plate, 3. Lead wire trough tube, 4. Support leg; 11. U-shaped bottom plate, 12. Limit plate, 13. Cable arrangement slot, 14. Adapter structure, 15. Fastening screws, 16. U-shaped bracket, 17. Connecting bolts. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0031] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0032] Furthermore, terms such as "horizontal" and "vertical" do not necessarily mean that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0033] Example 1

[0034] like Figure 1 and Figure 3 As shown, this embodiment provides a cable arrangement tool for a photovoltaic system, including a main line trough bottom plate 1, a main line trough cover plate 2 and a lead trough tube 3. The main line trough bottom plate 1 includes a U-shaped bottom plate 11 and a limiting plate 12. The limiting plate 12 is fixed to the open end of the U-shaped bottom plate 11. The limiting plate 12 is provided with a cable arrangement notch 13. The main line trough cover plate 2 is detachably fixed to the limiting plate 12.

[0035] A transfer structure 14 is provided on one side of the U-shaped bottom plate 11. The transfer structure 14 is provided with a port that cooperates with the lead trough tube 3. The lead trough tube 3 is inserted into the port, and the port is connected to the interior of the U-shaped bottom plate 11. A threaded hole and a fastening screw 15 are provided on the transfer structure 14. The fastening screw 15 abuts against the surface of the lead trough tube 3 through the threaded hole.

[0036] Working principle: Place the cables into the U-shaped bottom plate 11 from the cable arrangement slot 13 on the limiting plate 12, and then fix the main cable slot cover 2 on the limiting plate 12 to seal the cable arrangement slot 13; pass the cables on the photovoltaic panels through the lead trough tube 3 and connect them to the cables inside the main cable slot bottom plate 1, and connect the cables on the independent photovoltaic panels to the cables in the main cable slot for convergence, so as to facilitate the transmission of electricity generated by photovoltaic power generation.

[0037] By setting a transfer structure 14 on one side of the U-shaped bottom plate 11 of the main line trough and fixing the lead trough tube 3 with fastening screws 15, the structure is simple and easy to install and disassemble; and the main line trough bottom plate 1 is provided with a limit plate 12 at the upper end of the U-shaped bottom plate 11 to limit the cables placed in the U-shaped bottom plate 11, which is convenient for the subsequent installation of the main line trough cover plate 2. The cable arrangement slot 13 is convenient for cable arrangement, ensuring cable arrangement efficiency and convenience, and the structure is more reliable.

[0038] Preferred embodiment, as Figure 2 As shown, the main trunking bottom plate 1 includes multiple sections of U-shaped bottom plates 11 , and U-shaped brackets 16 are provided between adjacent U-shaped bottom plates 11 . The U-shaped brackets 16 are wrapped around the connection between the two U-shaped bottom plates 11 .

[0039] Bolt holes are provided at corresponding positions on both sides of the U-shaped bottom plate 11 and the U-shaped bracket 16 , and the U-shaped bracket 16 is bolted to the U-shaped bottom plate 11 .

[0040] The main trunking floor features a U-shaped base constructed from multiple sections. U-shaped brackets are installed at the joints, wrapping around the two U-shaped bases and bolted to each section to complete the connection. Compared to a one-piece structure, the spliced ​​U-shaped base is easier to transport and install on the roof. The U-shaped brackets effectively ensure the reliability of the connection.

[0041] Furthermore, a plurality of connecting bolts 17 are provided between the U-shaped bracket 16 and the U-shaped bottom plate 11 , and a grounding wire is connected between the connecting bolts 17 of adjacent U-shaped bottom plates 11 .

[0042] A grounding wire is provided between two adjacent U-shaped bottom plates 11 and fixed by connecting bolts 17 to improve the safety of the cable trough.

[0043] The main line trough cover plate 2 is a U-shaped cover plate, which is inverted and buckled on the main line trough bottom plate 1. The main line trough cover plate 2 and the limiting plate 12 are provided with through holes at corresponding positions, and the main line trough cover plate 2 is bolted to the limiting plate 12.

[0044] The main line duct cover plate 2 with a U-shaped structure is snapped onto the main line duct bottom plate 1. On the one hand, it is convenient for positioning the cover plate when installing the cover plate and for the stability of the subsequent bolt installation process. On the other hand, it can reduce rainwater from entering the main line duct bottom plate 1 in rainy weather after installation, thereby improving the safety and reliability of the structure.

[0045] In a preferred embodiment, a support leg 4 is provided at one end of the main line duct bottom plate 1 away from the main line duct cover plate 2, and the support leg 4 is an X-shaped structure.

[0046] Among them, a threaded hole is provided at one end of the U-shaped bottom plate 11 away from the main line duct cover plate 2, and a threaded hole corresponding to the U-shaped bottom plate 11 is provided at the symmetrical center of the support leg 4, and the U-shaped bottom plate 11 is bolted to the support leg 4.

[0047] By setting support legs 4 at the lower end of the main line duct bottom plate 1, the main line duct bottom plate 1 and the internal wiring are kept at a certain distance from the roof, avoiding the impact of water accumulation on the cables in the cable duct and improving the safety of the device.

[0048] Optionally, the support legs 4 are glued and fixed to the roof. For some roofs with colored steel tiles, that is, roofs that are not convenient for punching and installation, gluing and fixing can improve the installation efficiency of the cable trough while ensuring the reliability of the fixation.

[0049] Optionally, a mounting hole 41 is provided on the support leg 4, and the support leg 4 is fixed to the roof with bolts. For roofs that can be fixed with holes, the reliability of the cable trough fixation is ensured.

[0050] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.

Claims

1. A cable arrangement tool for a photovoltaic system, characterized in that: The invention comprises a main line trough bottom plate (1), a main line trough cover plate (2) and a lead line trough tube (3); the main line trough bottom plate (1) comprises a U-shaped bottom plate (11) and a limit plate (12); the limit plate (12) is fixed to the open end of the U-shaped bottom plate (11); a line arrangement notch (13) is provided on the limit plate (12); and the main line trough cover plate (2) is detachably fixed to the limit plate (12); A transition structure (14) is provided on one side of the U-shaped bottom plate (11), and a port is provided on the transition structure (14) that matches the wire guide tube (3). The wire guide tube (3) is inserted into the port, and the port is connected to the interior of the U-shaped bottom plate (11). A threaded hole and a fastening screw (15) are provided on the transition structure (14), and the fastening screw (15) abuts against the surface of the wire guide tube (3) through the threaded hole.

2. The cable arrangement tool for a photovoltaic system according to claim 1, characterized in that: The main line duct bottom plate (1) comprises a plurality of U-shaped bottom plates (11) spliced ​​together, a U-shaped bracket (16) is provided between adjacent U-shaped bottom plates (11), and the U-shaped bracket (16) is covered at the connection between the two U-shaped bottom plates (11).

3. The cable arrangement tool for a photovoltaic system according to claim 2, characterized in that: Bolt holes are provided at corresponding positions on both sides of the U-shaped bottom plate (11) and the U-shaped bracket (16), and the U-shaped bracket (16) is bolted to the U-shaped bottom plate (11).

4. The cable arrangement tool for a photovoltaic system according to claim 3, characterized in that: A plurality of connecting bolts (17) are provided between the U-shaped bracket (16) and the U-shaped bottom plate (11), and a grounding wire is connected between the connecting bolts (17) of adjacent U-shaped bottom plates (11).

5. The cable arrangement tool for a photovoltaic system according to claim 1, characterized in that: The main line trough cover plate (2) is a U-shaped cover plate, and the main line trough cover plate (2) is inverted and buckled onto the main line trough bottom plate (1).

6. The cable arrangement tool for a photovoltaic system according to claim 1, characterized in that: Through holes are provided at corresponding positions of the main line slot cover plate (2) and the limiting plate (12), and the main line slot cover plate (2) is bolted to the limiting plate (12).

7. The cable arrangement tool for a photovoltaic system according to claim 1, characterized in that: A support leg (4) is provided at one end of the main line trough bottom plate (1) away from the main line trough cover plate (2), and the support leg (4) is an "X"-shaped structure.

8. The cable arrangement tool for a photovoltaic system according to claim 7, characterized in that: A threaded hole is provided at one end of the U-shaped bottom plate (11) away from the main line trough cover plate (2), a threaded hole corresponding to the U-shaped bottom plate (11) is provided at the symmetrical center of the support leg (4), and the U-shaped bottom plate (11) is bolted to the support leg (4).

9. The cable arrangement tool for a photovoltaic system according to claim 7, characterized in that: The supporting legs (4) are glued and fixed on the roof.

10. The cable arrangement tool for a photovoltaic system according to claim 7, characterized in that: The support leg (4) is provided with a mounting hole (41), and the support leg (4) is fixed to the roof with bolts.

Citation Information

Patent Citations

  • Photovoltaic power generation system wire arrangement mechanism

    CN210957648U