Plant wood chip polyphenol extraction device

By designing a plant sawdust polyphenol extraction device and utilizing bio-enzymatic hydrolysis and centrifugal separation technology, the problems of insufficient extraction efficiency and purity in existing technologies were solved, and an efficient and environmentally friendly polyphenol extraction effect was achieved.

CN223416776UActive Publication Date: 2025-10-10GUANGXI FORESTRY RES INST
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Patent Information

Application Number
CN202422511419.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-10-10
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing technology lacks a device suitable for bio-enzymatic extraction of polyphenols from plant sawdust, resulting in insufficient extraction efficiency and purity.

Method used

A plant sawdust polyphenol extraction device was designed, which included an extraction tank, a biological enzyme addition component, a filtration component and a centrifugal extraction mechanism. The cell wall structure was destroyed by biological enzymatic hydrolysis, and the pouring component and centrifugal separation technology were combined to achieve efficient extraction of polyphenols.

Benefits of technology

The purity and quality of polyphenol extraction are improved, and an efficient and environmentally friendly polyphenol extraction process is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plant sawdust polyphenol extraction device which comprises a rack, and a support frame is fixedly connected to the top surface of the rack; the extraction mechanism comprises an extraction tank, a mounting frame is fixedly connected to the top surface of the rack, the extraction tank is rotationally connected to the top of the mounting frame, a pouring assembly is mounted on the supporting frame, an extraction assembly is mounted in the extraction tank, and a discharge port is formed in the side wall of the extraction tank; the filtering assembly is mounted on the discharging opening; the biological enzyme adding assembly is mounted on the side wall of the extraction tank and is communicated with the extraction tank; the centrifugal extraction mechanism comprises a centrifugal barrel fixedly connected to the top face of the rack, a centrifugal assembly is installed in the centrifugal barrel, a liquid outlet is formed in the side face of the centrifugal barrel, an electromagnetic control valve is installed on the liquid outlet, a feeding opening is formed in the top of the centrifugal barrel, and the discharging end of the filtering assembly corresponds to the feeding opening. The device can be applied to extraction of polyphenol in wood chips by adopting a biological enzymolysis extraction technology, and the purity and the quality of an extract are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyphenol extraction equipment, in particular to a plant sawdust polyphenol extraction device. Background Art

[0002] Plant polyphenols are a class of secondary metabolites widely found in plants. Due to their unique chemical structure and diverse biological activities, they exhibit broad application potential in a variety of fields, including food, medicine, cosmetics, agriculture, and forestry. Sawdust, a byproduct of forestry processing, is rich in polyphenolic compounds, particularly tannins, making it a valuable raw material for polyphenol extraction. To efficiently and environmentally friendly utilize this resource, the development of equipment for polyphenol extraction from sawdust is crucial.

[0003] The existing methods for extracting polyphenols mainly include the following four methods:

[0004] Ultrasonic-assisted extraction: Utilize the cavitation effect, thermal effect and mechanical action of ultrasound to accelerate the release and dissolution of polyphenol compounds in plant sawdust and improve the extraction efficiency.

[0005] Microwave-assisted extraction: Microwave radiation is used to heat plant sawdust, causing the internal moisture to evaporate rapidly and form pressure, which promotes the diffusion and dissolution of polyphenol compounds and shortens the extraction time.

[0006] Supercritical fluid extraction: Using supercritical fluid (such as supercritical CO2) as an extraction agent, polyphenol compounds in plant sawdust are selectively extracted under high pressure and low temperature conditions. It has the advantages of high extraction efficiency and no organic solvent residue.

[0007] Bio-enzymatic extraction: Utilize the hydrolysis of bio-enzymes to destroy the cell wall structure in plant sawdust, making polyphenol compounds more easily dissolve and improving the extraction rate.

[0008] In view of the lack of corresponding devices in the existing biological enzymatic extraction method, the utility model provides a plant sawdust polyphenol extraction device. Utility Model Content

[0009] The purpose of the utility model is to provide a plant sawdust polyphenol extraction device to solve the problems existing in the prior art.

[0010] To achieve the above-mentioned purpose, the present invention provides the following solution: The present invention provides a plant sawdust polyphenol extraction device, comprising:

[0011] A frame, wherein a support frame is fixedly connected to the top surface of the frame;

[0012] An extraction mechanism, the extraction mechanism comprising an extraction tank, a mounting frame fixedly connected to the top surface of the frame, the extraction tank rotatably connected to the top of the mounting frame, a pouring assembly mounted on the support frame, one end of the pouring assembly hinged to the side wall of the extraction tank, an extraction assembly mounted in the extraction tank, and a discharge port opened on the side wall;

[0013] A filter assembly, the filter assembly being mounted on the discharge port;

[0014] a biological enzyme adding component, the biological enzyme adding component being installed on the side wall of the extraction tank and being in communication with the extraction tank;

[0015] A centrifugal extraction mechanism, comprising a centrifugal bucket fixedly connected to the top surface of the frame, a centrifugal assembly installed in the centrifugal bucket, a drain port provided on the side of the centrifugal bucket, an electromagnetic control valve installed on the drain port, a feeding port provided on the top of the centrifugal bucket, and a discharge end of the filter assembly corresponding to the feeding port;

[0016] The inner cavity of the extraction tank is fixedly connected to the extraction liquid storage box via a delivery hose, and a water pump is installed on the delivery hose.

[0017] According to the plant sawdust polyphenol extraction device provided by the utility model, the dumping assembly includes an electrically controlled telescopic rod, one end of the electrically controlled telescopic rod is rotatably connected to the top of the support frame, and the other end of the electrically controlled telescopic rod is rotatably connected to the bottom of the outer wall of the extraction tank, and an angle is set between the axis of the electrically controlled telescopic rod and the support frame.

[0018] According to the plant sawdust polyphenol extraction device provided by the utility model, the filtering component includes a filter tank fixedly connected to the discharge port, the filter tank is communicated with the discharge port, the bottom array of the filter tank has a plurality of through holes, and the cross-sectional shape of the bottom of the filter tank is an isosceles trapezoid.

[0019] According to the plant sawdust polyphenol extraction device provided by the utility model, the bio-enzyme addition component includes a storage tank, the bottom of the storage tank is fixedly connected to a delivery pipe, one end of the delivery pipe is fixedly connected to a discharge pipe, and the discharge pipe is fixedly connected to the extraction tank.

[0020] According to the plant sawdust polyphenol extraction device provided by the utility model, the extraction component includes a driving wheel rotatably connected to the extraction tank, the outer wall of the driving wheel is provided with a first annular groove, the first annular groove is provided with a first tooth groove, the extraction tank is provided with a mounting ring, and a plurality of rolling gears are rotatably connected to the mounting ring at equal intervals in the circumferential direction, the inner wall of the extraction tank is provided with a second annular groove, the second annular groove is provided with a second tooth groove, the rolling gear is arranged between the first annular groove and the second annular groove, and meshes with the first tooth groove and the second tooth groove, the outer wall of the extraction tank is fixedly connected to a mounting plate, the mounting plate is fixedly connected to a driving motor, the output shaft of the driving motor is fixedly connected to a driving sprocket, a driven sprocket is installed on the central axis of the driving wheel, and the driving sprocket and the driven sprocket are matched through chain transmission.

[0021] According to the plant sawdust polyphenol extraction device provided by the utility model, the centrifugal assembly includes a centrifugal motor installed on the top of the centrifugal barrel, the output shaft of the centrifugal motor is installed with a centrifugal shaft, and the centrifugal shaft passes through the centrifugal barrel and extends into the centrifugal barrel.

[0022] According to the plant sawdust polyphenol extraction device provided by the utility model, a temperature sensor is installed in the centrifugal barrel.

[0023] The utility model discloses the following technical effects:

[0024] When the utility model is used, wood chips are put into the extraction tank, and the extraction liquid is pumped into the extraction tank by a water pump. At the same time, the biological enzyme adding component adds the corresponding biological enzyme into the extraction tank. The biological enzyme dissolves the components in the cells by destroying the cell wall structure. The extraction tank is poured out by the pouring component, so that the extraction liquid is poured out, and is preliminarily filtered by the filtering component. After that, the extraction liquid enters the centrifugal barrel. The centrifugal component in the centrifugal barrel is set to separate the extraction liquid from the residue to obtain the extraction liquid containing the effective components. Finally, the extraction liquid is discharged and recycled through the electromagnetic control valve.

[0025] The utility model can be applied to realize the extraction of polyphenols in sawdust by adopting biological enzymatic extraction technology, thereby improving the purity and quality of the extract. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1This is a schematic structural diagram of the plant sawdust polyphenol extraction device of the utility model;

[0028] Figure 2 This is a schematic structural diagram of the extraction component of the utility model.

[0029] Among them, 1. Frame; 2. Support frame; 3. Extraction tank; 4. Mounting frame; 5. Discharge port; 6. Centrifugal barrel; 7. Solenoid control valve; 8. Feeding port; 9. Electric telescopic rod; 10. Filter tank; 11. Storage tank; 12. Conveying pipe; 13. Discharge pipe; 14. Drive wheel; 15. First annular groove; 16. Mounting ring; 17. Rolling gear; 18. Second annular groove; 19. Mounting plate; 20. Drive motor; 21. Drive sprocket; 22. Driven sprocket; 23. Chain; 24. Centrifugal motor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0032] Reference Figure 1-Figure 2 The utility model provides a plant sawdust polyphenol extraction device, comprising:

[0033] Frame 1, with support frame 2 fixedly connected to the top surface of frame 1;

[0034] The extraction mechanism includes an extraction tank 3. A mounting frame 4 is fixedly connected to the top surface of the frame 1. The extraction tank 3 is rotatably connected to the top of the mounting frame 4. A pouring assembly is installed on the support frame 2. One end of the pouring assembly is hinged to the side wall of the extraction tank 3. The extraction assembly is installed in the extraction tank 3, and a discharge port 5 is opened on the side wall.

[0035] Filter assembly, the filter assembly is installed on the discharge port 5;

[0036] The bio-enzyme adding component is installed on the side wall of the extraction tank 3 and is connected to the extraction tank 3;

[0037] The centrifugal extraction mechanism comprises a centrifugal barrel 6 fixedly connected to the top surface of the frame 1, a centrifugal assembly is arranged in the centrifugal barrel 6, a liquid discharge port is formed in the side surface of the centrifugal barrel 6, an electromagnetic control valve 7 is arranged on the liquid discharge port, a feeding port 8 is formed in the top of the centrifugal barrel 6, and the discharge end of the filtering assembly is arranged in correspondence with the feeding port 8.

[0038] The inner cavity of the extraction tank 3 is fixedly communicated with the extraction liquid storage tank through a conveying hose, and a water pump is arranged on the conveying hose.

[0039] In use, the sawdust is poured into the extraction tank 3, the extraction liquid is pumped into the extraction tank 3 through the water pump, and the corresponding biological enzyme is added into the extraction tank 3 through the biological enzyme adding assembly, the biological enzyme is used to dissolve the components in the cells by destroying the cell wall structure, the extraction tank 3 is tilted through the tilting assembly, and then the extraction liquid is poured out, the extraction liquid is preliminarily filtered through the filtering assembly, and then the extraction liquid is separated from the residues through the centrifugal assembly in the centrifugal barrel 6, so that the extraction liquid containing effective components is obtained, and finally the extraction liquid is discharged and recycled through the electromagnetic control valve 7.

[0040] The biological enzyme extraction technology can be applied to the extraction of the polyphenol in the sawdust, and the purity and quality of the extraction are improved.

[0041] In the further optimization scheme, the tilting assembly comprises an electric control telescopic rod 9, one end of the electric control telescopic rod 9 is rotationally connected to the top end of the support frame 2, the other end of the electric control telescopic rod 9 is rotationally connected to the bottom of the outer wall of the extraction tank 3, and an included angle is arranged between the axis of the electric control telescopic rod 9 and the support frame 2. Through the arrangement of the electric control telescopic rod 9, the extraction tank 3 can be tilted, so that the extraction liquid can be poured out.

[0042] In the further optimization scheme, the filtering assembly comprises a filtering tank 10 fixedly connected to the discharge port 5, the filtering tank 10 is communicated with the discharge port 5, a plurality of through holes are arranged in the bottom of the filtering tank 10, and the cross section shape of the bottom of the filtering tank 10 is isosceles trapezoidal.

[0043] In the further optimization scheme, the biological enzyme adding assembly comprises a storage tank 11, the bottom of the storage tank 11 is fixedly communicated with a conveying pipe 12, one end of the conveying pipe 12 is fixedly communicated with a discharge pipe 13, and the discharge pipe 13 is fixedly communicated with the extraction tank 3. The biological enzyme is selected according to specific needs.

[0044] To further optimize the solution, the extraction component includes a driving wheel 14 rotatably connected to the extraction tank 3, a first annular groove 15 is provided on the outer wall of the driving wheel 14, a first tooth groove is provided in the first annular groove 15, a mounting ring 16 is provided in the extraction tank 3, and a plurality of rolling gears 17 are rotatably connected to the mounting ring 16 at equal intervals in the circumferential direction, a second annular groove 18 is provided on the inner wall of the extraction tank 3, a second tooth groove is provided in the second annular groove 18, the rolling gear 17 is arranged between the first annular groove 15 and the second annular groove 18, and meshes with the first tooth groove and the second tooth groove, a mounting plate 19 is fixedly connected to the outer wall of the extraction tank 3, a driving motor 20 is fixedly connected to the mounting plate 19, the output shaft of the driving motor 20 is fixedly connected to the driving sprocket 21, a driven sprocket 22 is installed on the central axis of the driving wheel 14, and the driving sprocket 21 and the driven sprocket 22 are matched through a chain 23 for transmission. The driving motor 20 drives the driving sprocket 21 to rotate, and the driving sprocket 21 rotates with the driven sprocket 22 through the chain 23. The driven sprocket 22 drives the driving wheel 14 to rotate, and the driving wheel 14 drives the crushing gear 17 to rotate. The two mesh and squeeze the wood chips to achieve extraction.

[0045] In a further optimized solution, the centrifugal assembly includes a centrifugal motor 24 installed on the top of the centrifugal barrel 6 , and the output shaft of the centrifugal motor 24 is installed with a centrifugal shaft, which passes through the centrifugal barrel 6 and extends into the centrifugal barrel 6 .

[0046] Further optimizing scheme, the centrifugal bucket 6 is equipped with a temperature sensor. The temperature sensor is used to detect the temperature in the centrifugal bucket 6. At the same time, a pH value tester can be installed on the centrifugal bucket 6, and the probe of the pH value tester extends into the centrifugal bucket 6.

[0047] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0048] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A plant sawdust polyphenol extraction device, characterized in that: include: A frame (1), wherein a support frame (2) is fixedly connected to the top surface of the frame (1); An extraction mechanism, the extraction mechanism comprising an extraction tank (3), a mounting frame (4) fixedly connected to the top surface of the frame (1), the extraction tank (3) rotatably connected to the top of the mounting frame (4), a pouring assembly installed on the support frame (2), one end of the pouring assembly hinged to the side wall of the extraction tank (3), an extraction assembly installed in the extraction tank (3), and a discharge port (5) opened on the side wall; A filter assembly, the filter assembly being mounted on the discharge port (5); a biological enzyme adding component, the biological enzyme adding component being installed on the side wall of the extraction tank (3) and being in communication with the extraction tank (3); A centrifugal extraction mechanism, comprising a centrifugal barrel (6) fixedly connected to the top surface of the frame (1), a centrifugal assembly installed in the centrifugal barrel (6), a liquid discharge port provided on the side of the centrifugal barrel (6), an electromagnetic control valve (7) installed on the liquid discharge port, a feeding port (8) provided on the top of the centrifugal barrel (6), and a discharge end of the filter assembly corresponding to the feeding port (8); The inner cavity of the extraction tank (3) is fixedly connected to the extraction liquid storage tank via a delivery hose, and a water pump is installed on the delivery hose.

2. The plant sawdust polyphenol extraction device according to claim 1, characterized in that: The tipping assembly comprises an electrically controlled telescopic rod (9), one end of which is rotatably connected to the top of the support frame (2), and the other end of which is rotatably connected to the bottom of the outer wall of the extraction tank (3), and an angle is provided between the axis of the electrically controlled telescopic rod (9) and the support frame (2).

3. The plant sawdust polyphenol extraction device according to claim 1, characterized in that: The filter assembly comprises a filter tank (10) fixedly connected to the discharge port (5), the filter tank (10) being in communication with the discharge port (5), a bottom array of the filter tank (10) having a plurality of through holes, and a cross-sectional shape of the bottom of the filter tank (10) being an isosceles trapezoid.

4. The plant sawdust polyphenol extraction device according to claim 3, characterized in that: The bio-enzyme addition component comprises a storage tank (11), the bottom of the storage tank (11) is fixedly connected to a delivery pipe (12), one end of the delivery pipe (12) is fixedly connected to a discharge pipe (13), and the discharge pipe (13) is fixedly connected to the extraction tank (3).

5. The plant sawdust polyphenol extraction device according to claim 1, characterized in that: The extraction assembly comprises a driving wheel (14) rotatably connected to the extraction tank (3), the outer wall of the driving wheel (14) is provided with a first annular groove (15), the first annular groove (15) is provided with a first tooth groove, the extraction tank (3) is provided with a mounting ring (16), the mounting ring (16) is rotatably connected to a plurality of rolling gears (17) at equal intervals in the circumferential direction, the inner wall of the extraction tank (3) is provided with a second annular groove (18), the second annular groove (18) is provided with a second tooth groove, the rolling gear (17) is provided with a plurality of rolling gears (17) at equal intervals in the circumferential direction, The extraction tank (3) is disposed between the first annular groove (15) and the second annular groove (18), and is meshed with the first tooth groove and the second tooth groove. The outer wall of the extraction tank (3) is fixedly connected to a mounting plate (19), a driving motor (20) is fixedly connected to the mounting plate (19), an output shaft of the driving motor (20) is fixedly connected to a driving sprocket (21), a driven sprocket (22) is mounted on the central axis of the driving wheel (14), and the driving sprocket (21) and the driven sprocket (22) are coupled to each other through a chain (23).

6. The plant sawdust polyphenol extraction device according to claim 1, characterized in that: The centrifugal assembly comprises a centrifugal motor (24) mounted on the top of the centrifugal bucket (6), an output shaft of the centrifugal motor (24) being mounted with a centrifugal shaft, the centrifugal shaft passing through the centrifugal bucket (6) and extending into the centrifugal bucket (6).

7. The plant sawdust polyphenol extraction device according to claim 1, characterized in that: A temperature sensor is installed in the centrifugal bucket (6).