Defluorination device for activated carbon production
Through the cleaning and control structure, the problems of intake pipe blockage and incomplete filtration are solved, the intake pipe is cleaned and the gas is discharged smoothly, the life of the device is extended, and the flexibility and safety of the activated carbon production defluorination device are improved.
Patent Information
- Application Number
- CN202422503777.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In existing activated carbon production and defluorination equipment, the air inlet pipe is easily blocked, resulting in a decrease in gas movement speed and soot residue, affecting the operation of the equipment, and incompletely filtered gas may leak.
A cleaning structure and a control structure are designed. The cleaning structure drives a scraper to clean the intake pipe through propeller blades, and the control structure adjusts the gas flow through a monitor and a throttle plug to ensure smooth gas discharge or reflux and refiltration.
It effectively prevents the blockage of the air intake pipe, enhances the filtering effect, ensures that the gas is discharged in compliance with the standards, extends the life of the device, and improves the flexibility and safety of the device.
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Figure CN223417002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon production, in particular to a defluorination device used for activated carbon production. Background Art
[0002] The defluorination device in activated carbon production is mainly used to efficiently treat fluorine-containing waste gas that may be generated during the activated carbon production process, ensuring that the fluorine content in the waste gas meets the emission standards, so as to ensure the cleanliness of the production environment and the quality of the product.
[0003] A Chinese patent discloses a defluorination device for activated carbon production (publication number CN217340574U). The patent includes a support frame, which also includes a defluorination box. The defluorination box is fixed to the inner side wall of the support frame. The bottom side wall of the defluorination box is fixed with an air inlet pipe connected to the interior, and the top side wall of the defluorination box is fixed with an air outlet pipe connected to the interior. The inner side wall of the defluorination box is fixed with a mounting frame, and the inner side wall of the mounting frame is fixed with a sponge board. However, the patent transports untreated gas to the sponge board through the air inlet pipe for filtration and cleaning. Since the pores inside the sponge board are small, the gas is obstructed and temporarily blocked in the air inlet pipe. At the same time, the gas movement speed will also be reduced, which may cause the soot contained in the gas to remain in the air inlet pipe. Long-term accumulation may cause blockage inside the air inlet pipe, affecting the operation of subsequent devices. Utility Model Content
[0004] The purpose of the utility model is to provide a defluorination device for activated carbon production to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A defluorination device for activated carbon production, comprising a defluorination box, an air inlet pipe fixedly mounted on one side of the defluorination box, a sponge plate fixedly mounted in the inner cavity of the defluorination box for preliminary cleaning and filtration, one side of the sponge plate being in communication with one end of the air inlet pipe, a filter plate mounted above the sponge plate for thorough cleaning and filtration, an air outlet pipe fixedly mounted on the top of the defluorination box, a cleaning structure fixedly mounted in the inner cavity of the air inlet pipe for preventing blockage inside the air inlet pipe, and a control structure rotatably mounted in the inner cavity of the air outlet pipe for monitoring the cleaning and filtration effect;
[0007] The cleaning structure includes a rotating rod, which is located at the inner axis of the air intake pipe. A support frame for supporting the rotating rod is rotatably installed on the outer wall of the rotating rod. A rotating ring is installed on one side of the support frame, and the rotating ring is fixedly sleeved on the outer wall of the rotating rod. A plurality of propeller blades for driving the rotating rod to rotate are fixedly installed on the outer wall of the rotating ring. Scraping structures for cleaning the inner wall of the pipe are fixedly installed at both ends of the rotating rod. The rotating ring is connected to the rotating rod through the propeller blades to drive the rotating rod to control the rotation of the scraping structure to clean the inner wall of the air intake pipe.
[0008] As a further solution of the present invention, the scraping structure includes a turntable, which is fixedly mounted on one end of the rotating rod. The outer wall of the turntable is fixedly connected to a support tube. The external sliding sleeve of the support tube is provided with a connecting frame. The end of the connecting frame away from the support tube is fixedly mounted with a scraper for scraping and cleaning, and the scraper is in contact with the inner wall of the intake pipe.
[0009] As a further solution of the present invention, in order to ensure that the scraping structure can adapt to different pipe sizes, the inner cavity of the support tube is fixedly installed with a spring for changing the position of the scraper, and the top of the spring is fixedly installed with a movable rod, and the top of the movable rod is fixedly connected to the scraper.
[0010] As a further solution of the present invention, the control structure includes a driving motor, which is fixedly mounted on the top surface of the air outlet pipe, and the output shaft of the driving motor is fixedly mounted with a bent rotating rod, the outer wall of the bent rotating rod is fixedly connected with a rotating block, a push rod is rotatably mounted on one side of the rotating block, and a moving rod is rotatably mounted on the other side of the rotating block, the push rod is fixedly connected to a throttle plug for throttling at one end away from the rotating block, and the moving rod is fixedly connected to a throttle plate for throttling at one end away from the rotating block, and the inner cavity of the air outlet pipe is fixedly mounted with a monitor for monitoring the fluorine content of the filtered gas.
[0011] As a further solution of the present invention, air outlets are provided at both ends of the air outlet pipe, and the throttle plug and the throttle plate are respectively located in the air outlets at both ends of the air outlet pipe, and the air outlet at the end corresponding to the throttle plug is fixedly installed with a reflux pipe for re-transporting the gas to the inside of the defluorination box, and the air outlet at the end corresponding to the throttle plate is fixedly connected to the external output pipe, and the reflux or discharge of the gas is achieved by moving the throttle plug and the throttle plate respectively inside the air outlet.
[0012] As a further solution of the present invention, a spray pipe for enhancing the cleaning effect of the sponge board is installed above the sponge board, and the spray pipe is fixedly installed inside the defluorination box, a guide plate is fixedly installed on the bottom surface of the sponge board, a filter tube is fixedly installed on the bottom end of the guide plate, and a water tank is fixedly installed at the bottom of the inner cavity of the defluorination box.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When the utility model is used, a cleaning structure is set up and the flow of transported gas is used to drive the propeller blades, so that the four scrapers rotate synchronously to clean the large amount of dust accumulated inside the pipe, prevent the reduction of the usable space inside the pipe, avoid blockage, ensure the normal operation of the device, slow down the aging of the pipe, extend the service life of the device, and improve the practicality of the device. At the same time, the scraper is squeezed by the inner wall of the pipe and the compression spring is used to ensure that the scraper always fits the inner wall of pipes of different sizes, effectively improving the flexibility of the device, strengthening the adaptability of the device, reducing limitations, and enhancing the cleaning effect of the device.
[0015] 2. When the utility model is used, a control structure is set up and a monitor is used to monitor whether the fluorine content of the filtered gas meets the exclusion standard, and the drive motor is driven to rotate, and the positions of the throttle plug and the throttle plate inside the air outlet are changed respectively to achieve the reflux or discharge of the gas. While ensuring the smooth discharge of the gas, when the device has incomplete filtration, the air outlet pipe is throttled in time to effectively prevent the leakage of substandard gas, and allow the gas to reflux and be filtered and cleaned again, thereby enhancing the cut-off sealing effect of the device, strengthening the safety of the device, and maintaining the cleaning effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a defluorination device used in activated carbon production.
[0017] Figure 2 This is a cross-sectional view of the overall structure of a defluorination device used in activated carbon production.
[0018] Figure 3 A cross-sectional view of a cleaning structure in a defluorination device for activated carbon production.
[0019] Figure 4 A detailed view of the cleaning structure in a defluorination device used in activated carbon production.
[0020] Figure 5 A cross-sectional view of a control structure in a defluorination device for activated carbon production.
[0021] In the figure: 1. Defluorination box; 2. Air inlet pipe; 3. Sponge plate; 4. Filter plate; 501. Rotating rod; 502. Turntable; 503. Support pipe; 504. Connecting frame; 505. Scraper; 506. Spring; 507. Movable rod; 508. Support frame; 509. Rotating ring; 510. Propeller blade; 6. Air outlet pipe; 601. Drive motor; 602. Bending rotating rod; 603. Rotating block; 604. Push rod; 605. Moving rod; 606. Throttle plug; 607. Throttle plate; 608. Monitor; 609. Fixing frame; 610. Sealing silicone ring; 611. Return pipe; 7. Spray pipe; 8. Guide plate; 9. Filter pipe; 10. Water storage tank; 11. Water supply pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1: Please refer to Figure 1 - Figure 4 , a defluorination device for activated carbon production, comprising a defluorination box 1, an air inlet pipe 2 fixedly mounted on one side of the defluorination box 1, a sponge plate 3 for preliminary cleaning and filtration fixedly mounted in the inner cavity of the defluorination box 1, and one side of the sponge plate 3 is communicated with one end of the air inlet pipe 2, a filter plate 4 for thorough cleaning and filtration is mounted above the sponge plate 3, and the filter plate 4 is fixedly mounted in the inner cavity of the defluorination box 1, an air outlet pipe 6 is fixedly mounted on the top of the defluorination box 1, a cleaning structure for avoiding blockage inside the air inlet pipe 2 is fixedly mounted in the inner cavity of the air outlet pipe 6, and a control structure for monitoring the cleaning and filtration effect is rotatably mounted in the inner cavity of the air outlet pipe 6;
[0024] The cleaning structure includes a rotating rod 501, which is located at the axis of the inner cavity of the air intake pipe 2. A support frame 508 for supporting the rotating rod 501 is rotatably installed on the outer wall of the rotating rod 501, and the support frame 508 is fixedly connected to the inner wall of the air intake pipe 2. A rotating ring 509 is installed on one side of the support frame 508, and the rotating ring 509 is fixedly sleeved on the outer wall of the rotating rod 501. A plurality of propeller blades 510 for driving the rotating rod 501 to rotate are fixedly installed on the outer wall of the rotating ring 509. Scraping structures for cleaning the inner wall of the pipe are fixedly installed at both ends of the rotating rod 501. The rotating rod 501 is driven by the propeller blades 510 to connect the rotating ring 509 to control the rotation of the scraping structure to clean the inner wall of the air intake pipe 2.
[0025] Specifically, the end of the air intake pipe 2 away from the sponge plate 3 is fixedly connected to the external air supply pipe through a flange, and one end of the rotating rod 501 passes through the air intake pipe 2 and extends to be plugged into the inside of the external air supply pipe, so that the two sets of scraping structures are respectively located inside the air intake pipe 2 and the external air supply pipe, so as to facilitate scraping and cleaning of the soot that may accumulate on the inner wall of the pipe;
[0026] The scraping structure includes a rotating disk 502, which is fixedly mounted on one end of the rotating rod 501. The outer wall of the rotating disk 502 is fixedly connected to a support tube 503. A connecting frame 504 is provided on the outer sliding sleeve of the support tube 503. A scraper 505 for scraping and cleaning is fixedly mounted on the end of the connecting frame 504 away from the support tube 503. The scraper 505 is in contact with the inner wall of the intake pipe 2.
[0027] In order to ensure that the scraping structure inserted into the external gas pipe can adapt to different pipe sizes, the inner cavity of the support tube 503 is fixedly installed with a spring 506 for changing the position of the scraper 505. The top of the spring 506 is fixedly installed with a movable rod 507, and the top of the movable rod 507 is fixedly connected to the scraper 505.
[0028] Specifically, the inner cavity of the support tube 503 is provided with a movable groove for providing movement of the movable rod 507, and the spring 506 and the movable rod 507 are located in the movable groove. By squeezing the scraper 505 by the inner wall of the pipe, the movable rod 507 is connected to move inside the support tube 503, causing the spring 506 to contract, thereby shortening the distance between the scraper 505 and the support tube 503. The cleaning structure can automatically adjust the distance between the scraper 505 and the support tube 503 according to the diameter of the pipe wall, so as to ensure that the scraper 505 is always in close contact with the inner wall of the pipe.
[0029] More specifically, there are four scrapers 505 that are symmetrically and evenly distributed. The arrangement of multiple groups of scrapers 505 expands the cleaning range of the device, works alternately with each other, improves the working efficiency of the device, and shortens the working time of the device.
[0030] Example 2: Please refer to Figure 1 、 Figure 2 、 Figure 5The control structure includes a driving motor 601, which is fixedly mounted on the top surface of the air outlet pipe 6. The output shaft of the driving motor 601 is fixedly mounted with a curved rotating rod 602, and the curved rotating rod 602 is rotatably mounted in the inner cavity of the air outlet pipe 6. The outer wall of the curved rotating rod 602 is fixedly connected with a rotating block 603. A push rod 604 is rotatably mounted on one side of the rotating block 603 through a pin shaft. A moving rod 605 is rotatably mounted on the other side of the rotating block 603 through a pin shaft. A throttle plug 606 for throttling is fixedly connected to one end of the push rod 604 away from the rotating block 603. A throttle plate 607 for throttling is fixedly connected to one end of the moving rod 605 away from the rotating block 603. A monitor 608 for monitoring the fluorine content of the filtered gas is fixedly mounted in the inner cavity of the air outlet pipe 6.
[0031] Both ends of the outlet pipe 6 are provided with an outlet, and the throttle plug 606 and the throttle plate 607 are respectively located in the outlets at both ends of the outlet pipe 6. The outlet at the end corresponding to the throttle plug 606 is fixedly installed with a reflux pipe 611 for re-transporting the gas to the inside of the defluorination box 1 through a flange. The outlet at the end corresponding to the throttle plate 607 is fixedly connected to the external output pipe through a flange. The throttle plug 606 and the throttle plate 607 are respectively moved inside the outlet to realize the reflux or discharge of the gas.
[0032] Specifically, a fixing frame 609 for supporting the bent rotating rod 602 is rotatably mounted on the bottom end of the bent rotating rod 602 via a bearing, and the fixing frame 609 is fixedly connected to the inner wall of the outlet pipe 6. A sealing silicone ring 610 is fixedly connected to the outer wall of the throttle plug 606, effectively enhancing the airtightness of the device. The throttle plate 607 is set to a silicone material, effectively enhancing the cut-off sealing effect of the device and strengthening the sealing of the device.
[0033] More specifically, the driving motor 601 is connected to the bent rotating rod 602 to drive the rotating block 603 to rotate, so that the rotating block 603 drives the moving rod 605 to pull the throttle plate 607 away from the gas outlet at the end corresponding to the throttle plate 607. At the same time, the rotating block 603 drives the pushing rod 604 to push the throttle plug 606 into the gas outlet at the end corresponding to the throttle plug 606, thereby closing the reflux pipe 611 and allowing the gas to be discharged from the external output pipe. When the monitor 608 detects that the fluorine content of the filtered gas does not reach If the standard is excluded, the driving motor 601 is connected to the bent rotating rod 602 to drive the rotating block 603 to rotate in the opposite direction, so that the rotating block 603 drives the moving rod 605 to push the throttle plate 607 to insert into the air outlet at the end corresponding to the throttle plate 607. At the same time, the rotating block 603 drives the pushing rod 604 to pull the throttle plug 606 away from the air outlet at the end corresponding to the throttle plug 606, and then closes the external output pipe, allowing the gas to be re-delivered from the reflux pipe 611 to the inside of the defluorination box 1 for another defluorination filtration.
[0034] See also Figure 2 A spray pipe 7 is installed above the sponge board 3 to enhance the cleaning effect of the sponge board 3, and the spray pipe 7 is fixedly installed inside the defluorination box 1. A guide plate 8 is fixedly installed on the bottom surface of the sponge board 3, and a filter tube 9 is fixedly installed at the bottom end of the guide plate 8. A water storage tank 10 is fixedly installed at the bottom of the inner cavity of the defluorination box 1;
[0035] Specifically, the spray pipe 7 sprays water to keep the sponge board 3 in a moist state at all times, allowing the gas to flow upward through the sponge board 3, and using the water to absorb the fluorine-containing flue gas in the flue gas, completing the preliminary defluorination treatment of the flue gas. The filtered wastewater drips onto the guide plate 8, and the water and ash are separated by the filter pipe 9. The water flow continues to drip into the water storage tank 10 for reuse.
[0036] More specifically, a water inlet pipe is fixedly installed on one side of the water tank 10, and a water supply pipe 11 is fixedly installed on the other side of the water tank 10. The water supply pipe 11 is fixedly connected to the spray pipe 7, and a water pump for boosting is fixedly installed on the outer wall of the water supply pipe 11.
[0037] The working principle of this utility model is:
[0038] First, the gas is transported to the sponge board 3 through the air intake pipe 2, and at the same time, the propeller blade 510 is driven by the gas flow to connect the rotating ring 509 to drive the rotating rod 501 to rotate, so that the rotating rod 501 drives the support tube 503 to control the scraper 505 to rotate accordingly, so as to clean the inner wall of the air intake pipe 2, and the scraper 505 is squeezed by the inner wall of the pipe, and the movable rod 507 is connected to compress the spring 506 to shorten the distance between the scraper 505 and the support tube 503, so that the cleaning structure can automatically adjust the distance between the scraper 505 and the support tube 503 according to the diameter of the pipe wall, so as to ensure that the scraper 505 is always in close contact with the inner wall of the pipe; after the gas enters the sponge board 3, water is sprayed by the spray pipe 7 to keep the sponge board 3 in a wet state at all times, and the gas flows upward through the sponge board 3, and the water is used to absorb the fluorine-containing flue gas in the flue gas, completing the preliminary defluorination treatment of the flue gas. The filtered wastewater drips onto the guide plate 8, and the water and ash are separated by the filter tube 9. The water flow continues to drip into the water storage tank 10, and the water supply pipe 11 is used to transport it to the spray pipe 7 for reuse; the gas continues to flow upward, passes through the filter plate 4 for double filtration and cleaning, and is discharged from the outlet pipe 6. When the monitor 608 detects that the fluorine content of the filtered gas does not meet the exclusion standard, the driving motor 601 is connected to the bent rotating rod 602 to drive the rotating block 603 to rotate in the opposite direction, so that the rotating block 603 drives the moving rod 605 to push the throttle plate 607 to insert into the air outlet at the end corresponding to the throttle plate 607. At the same time, the rotating block 603 drives the push rod 604 to pull the throttle plug 606 away from the air outlet at the end corresponding to the throttle plug 606, and then closes the external output pipe, allowing the gas to be transported from the reflux pipe 611 to the inside of the defluorination box 1 for another defluorination filtration.
[0039] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A defluorination device for activated carbon production, comprising a defluorination box (1), characterized in that: An air inlet pipe (2) is fixedly mounted on one side of the defluorination box (1), a sponge plate (3) for preliminary cleaning and filtering is fixedly mounted on the inner cavity of the defluorination box (1), and one side of the sponge plate (3) is in communication with one end of the air inlet pipe (2), a filter plate (4) for thorough cleaning and filtering is mounted above the sponge plate (3), an air outlet pipe (6) is fixedly mounted on the top of the defluorination box (1), a cleaning structure for preventing internal blockage of the air inlet pipe (2) is fixedly mounted on the inner cavity of the air inlet pipe (2), and a control structure for monitoring the cleaning and filtering effect is rotatably mounted on the inner cavity of the air outlet pipe (6); The cleaning structure comprises a rotating rod (501), wherein the rotating rod (501) is located at the axis of the inner cavity of the air intake pipe (2), and a support frame (508) for supporting the rotating rod (501) is rotatably mounted on the outer wall of the rotating rod (501), a rotating ring (509) is mounted on one side of the support frame (508), and the rotating ring (509) is fixedly sleeved on the outer wall of the rotating rod (501), and a plurality of propeller blades (510) for driving the rotating rod (501) to rotate are fixedly mounted on the outer wall of the rotating ring (509), and a scraping structure for cleaning the inner wall of the pipe is fixedly mounted on both ends of the rotating rod (501), and the rotating rod (501) is driven by the propeller blades (510) to connect the rotating ring (509) to control the rotation of the scraping structure to clean the inner wall of the air intake pipe (2).
2. A defluorination device for activated carbon production according to claim 1, characterized in that: The scraping structure comprises a rotating disk (502), the rotating disk (502) being fixedly mounted on one end of a rotating rod (501), the outer wall of the rotating disk (502) being fixedly connected to a support tube (503), the outer sliding sleeve of the support tube (503) being provided with a connecting frame (504), and the end of the connecting frame (504) away from the support tube (503) being fixedly mounted with a scraper (505) for scraping and cleaning, and the scraper (505) being in contact with the inner wall of the air inlet pipe (2).
3. A defluorination device for activated carbon production according to claim 2, characterized in that: In order to ensure that the scraping structure can adapt to different pipe sizes, a spring (506) for changing the position of the scraper (505) is fixedly installed in the inner cavity of the support tube (503), and a movable rod (507) is fixedly installed on the top end of the spring (506), and the top end of the movable rod (507) is fixedly connected to the scraper (505).
4. A defluorination device for activated carbon production according to claim 1, characterized in that: The control structure includes a drive motor (601), wherein the drive motor (601) is fixedly mounted on the top surface of the air outlet pipe (6), the output shaft of the drive motor (601) is fixedly mounted with a bent rotating rod (602), the outer wall of the bent rotating rod (602) is fixedly connected with a rotating block (603), a push rod (604) is rotatably mounted on one side of the rotating block (603), and a moving rod (605) is rotatably mounted on the other side of the rotating block (603), the push rod (604) is fixedly connected with a throttling plug (606) for throttling at one end away from the rotating block (603), and the moving rod (605) is fixedly connected with a throttling plate (607) for throttling at one end away from the rotating block (603), and the inner cavity of the air outlet pipe (6) is fixedly mounted with a monitor (608) for monitoring the fluorine content of the filtered gas.
5. A defluorination device for activated carbon production according to claim 4, characterized in that: Both ends of the outlet pipe (6) are provided with outlets, and a throttle plug (606) and a throttle plate (607) are respectively located in the outlets at both ends of the outlet pipe (6). A return pipe (611) for re-transporting the gas to the inside of the defluorination box (1) is fixedly installed at the outlet at the end corresponding to the throttle plug (606), and the outlet at the end corresponding to the throttle plate (607) is fixedly connected to an external output pipe.
6. A defluorination device for activated carbon production according to claim 1, characterized in that: A spray pipe (7) for enhancing the cleaning effect of the sponge board (3) is installed above the sponge board (3), and the spray pipe (7) is fixedly installed inside the defluorination box (1). A guide plate (8) is fixedly installed on the bottom surface of the sponge board (3), and a filter tube (9) is fixedly installed at the bottom end of the guide plate (8). A water storage tank (10) is fixedly installed at the bottom of the inner cavity of the defluorination box (1).
Citation Information
Patent Citations
Defluorination device suitable for activated carbon production
CN217340574U