Agricultural biological enzyme preparation device
Through the cooperation of the PLC controller and the cutting pump, the integrated cutting and stirring operation of the bio-enzyme preparation device is realized, which solves the problem of low efficiency of the existing device, and can monitor the amount of fermentation gas in real time, improving the convenience and efficiency of operation.
Patent Information
- Application Number
- CN202422818026.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing bio-enzyme preparation devices cannot achieve integrated operation during the cutting and stirring processes, resulting in low efficiency.
A PLC controller and a cutting pump are used in conjunction with a heating rod to achieve the integrated operation of cutting the raw materials and mixing them with water, and the amount of fermentation gas is monitored through a rubber membrane and a capacitive proximity sensor system.
It improves the cutting and mixing efficiency of raw materials, and can conveniently monitor the gas content during the fermentation process, thereby improving the convenience and efficiency of operation.
Smart Images

Figure CN223417160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the biological enzyme technical field, concretely relates to a kind of agricultural biological enzyme preparation device. BACKGROUND
[0002] The existing biological enzyme preparation device needs to cut raw materials in advance when using, then pour the cut raw materials into the tank, then add water to the tank and stir, which needs to be carried out twice, cannot realize integrated operation, and causes cutting and stirring efficiency to reduce.
[0003] Therefore, an agricultural biological enzyme preparation device is needed to solve the problem of cutting and stirring that cannot realize integrated operation and causes cutting and stirring efficiency to reduce in the prior art. UTILITARY MODEL
[0004] The utility model aims at providing an agricultural biological enzyme preparation device to solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: an agricultural biological enzyme preparation device, comprising a tank, a support frame is fixed to the inner side wall of the tank near the bottom position, a cutting pump is fixed to the top surface of the support frame, a circulating pipe is connected to the output end of the cutting pump, a bottom pipe is connected through the center of the bottom surface of the tank, one end of the circulating pipe is connected through the outer side wall of the bottom pipe, a water faucet is arranged at the middle position of the part of the circulating pipe outside the tank, a first valve is arranged at the position close to the middle of the part of the circulating pipe outside the tank, a PLC controller is fixed to one side of the top surface of the tank, and a plurality of heating rods are fixed to the top surface of the support frame in a circumferential distribution.
[0006] It should be noted in the scheme that a second valve is arranged at the position close to the bottom of the outer side wall of the bottom pipe.
[0007] It is further worth mentioning that a top cover is connected through the position opposite to the PLC controller on the top surface of the tank, an exhaust pipe is connected through one side of the outer side wall of the top cover, and a third valve is arranged on the outer side wall in the vertical direction of the exhaust pipe.
[0008] It should be further noted that a feeding pipe is connected through the other side of the top surface of the tank, external threads are formed on the outer side wall of the feeding pipe, and a threaded cap is movably connected to the outer side wall of the feeding pipe.
[0009] As a preferred embodiment, fixed collars are respectively fixed to the top and bottom of the outer side wall of the tank, and the part of the circulating pipe outside the tank is fixed to the inner side wall of the fixed collars.
[0010] As a preferred embodiment, a bottom frame is fixed to the bottom surface of the tank.
[0011] As a preferred embodiment, a side tube is connected through the top of the outer wall of the tank body, a fixing ring is fixed to the inner wall of the side tube near the side of the tank body, a rubber membrane is fixed to the inner wall of the fixing ring, a movable rod is fixed to the center of the rubber membrane away from one side of the tank body, a contact block is fixed to one end of the movable rod, a limit rod is fixed to the middle of the inner wall of the side tube, and the limit rod is movably connected to the movable rod. A first capacitive proximity sensor, a second capacitive proximity sensor, a third capacitive proximity sensor, and a fourth capacitive proximity sensor are connected through the top of one side of the inner wall of the side tube, wherein a first alarm is fixed to the top surface of the first capacitive proximity sensor, a second alarm is fixed to the top surface of the second capacitive proximity sensor, a third alarm is fixed to the top surface of the third capacitive proximity sensor, and a fourth alarm is fixed to the fourth capacitive proximity sensor. The first capacitive proximity sensor, the second capacitive proximity sensor, the third capacitive proximity sensor, and the fourth capacitive proximity sensor are respectively electrically connected to the PLC controller, and the first alarm, the second alarm, the third alarm, and the fourth alarm are respectively electrically connected to the PLC controller.
[0012] Compared with the prior art, the agricultural bio-enzyme preparation device provided by the present invention has at least the following beneficial effects:
[0013] (1) Through the PLC controller and heating rod, the temperature inside the tank can be heated to a suitable temperature by the heating rod. Through the cutting pump, the raw materials in the tank can be cut into particles. At the same time, it can cooperate with the circulation pipe to mix the granular raw materials with water circulation, so that the cutting and stirring of the raw materials can be integrated, thereby improving the cutting and stirring efficiency of the raw materials.
[0014] (2) By setting a rubber membrane, when gas is produced by fermentation in the tank, the rubber membrane can be deformed to push the moving rod to move, and by setting a contact block, a first capacitive proximity sensor, a second capacitive proximity sensor, a third capacitive proximity sensor, a fourth capacitive proximity sensor, a first alarm, a second alarm, a third alarm and a fourth alarm, when the contact block contacts different sensors, the alarm can emit different sounds, so that the operator can easily obtain the approximate content of the gas in the tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the exhaust pipe structure of the utility model;
[0017] Figure 3This is a schematic diagram of the cross-sectional structure of the tank body of the utility model;
[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the side tube of the present utility model.
[0019] In the picture:
[0020] 100, tank body; 101, support frame; 102, cutting pump; 103, circulation pipe; 104, fixing hoop; 105, faucet; 106, first valve;
[0021] 200, bottom pipe; 201, second valve;
[0022] 300, PLC controller; 301, heating rod;
[0023] 400, top cover; 401, exhaust pipe; 402, third valve;
[0024] 500, chassis;
[0025] 600, feed pipe; 601, threaded cap;
[0026] 700, side tube; 701, fixing ring; 702, rubber membrane; 703, moving rod; 704, limiting rod; 705, contact block;
[0027] 800, first capacitive proximity sensor; 801, first alarm; 802, second capacitive proximity sensor; 803, second alarm; 804, third capacitive proximity sensor; 805, third alarm; 806, fourth capacitive proximity sensor; 807, fourth alarm. DETAILED DESCRIPTION
[0028] See also Figures 1-4 The utility model provides an agricultural bio-enzyme preparation device, including a tank body 100, a support frame 101 is fixed to the inner wall of the tank body 100 near the bottom, a cutting pump 102 is fixed to the top surface of the support frame 101, and a circulation pipe 103 is connected to the output end of the cutting pump 102. A bottom pipe 200 is connected through the center of the bottom surface of the tank body 100, and one end of the circulation pipe 103 is connected through the outer wall of the bottom pipe 200. A faucet 105 is provided at the middle position of the part of the circulation pipe 103 outside the tank body 100, and a first valve 106 is provided near the middle position of the part of the circulation pipe 103 outside the tank body 100. A PLC controller 300 is fixed to one side of the top surface of the tank body 100, and a plurality of heating rods 301 distributed in a circle are fixed to the top surface of the support frame 101.
[0029] Further as Figure 3As shown, a second valve 201 is provided on the outer wall of the bottom pipe 200 near the bottom.
[0030] The prepared sediment in the tank body 100 can be discharged from the bottom pipe 200 through the provided second valve 201 .
[0031] Further as Figure 3 As shown, a top cover 400 is connected to the top surface of the tank body 100 at a position relative to the PLC controller 300, an exhaust pipe 401 is connected to one side of the outer wall of the top cover 400, and a third valve 402 is provided on the outer wall of the exhaust pipe 401 in the vertical direction.
[0032] The exhaust pipe 401 is provided so that the gas generated in the tank body 100 can be discharged to the outside through the exhaust pipe 401 .
[0033] The scheme has the following working process: when the biological enzyme is prepared, first rotate the screw cap and take it off, then a certain amount of raw materials such as apples, table garbage and the like are put into the feeding pipe 600, and a certain amount of water is added, wherein the volume ratio of water to raw materials is 10:1, then the screw cap 601 is covered, the cutting pump 102 is started, the cutting pump 102 cuts the raw materials in the tank body 100, so that the raw materials are cut into fine particles, at the same time, the cutting pump 102 draws the mixture of the raw material particles and water in the tank body 100 into the circulating pipe 103, the mixture of the raw material particles and water enters the circulating pipe 103 and is discharged into the bottom pipe 200, in this process, the second valve 201 is in the closed state, and the first valve 106 and the third valve 402 are in the open state, then the mixture of the raw material particles and water is sprayed from the bottom pipe 200 into the tank body 100, and is sprayed in the form of a fountain, this circulation process makes the raw material particles and water further fully mixed and uniform, then the PLC controller 300 is operated, so that the heating rods 301 are started and heated to the optimal fermentation temperature preset in advance, the mixture in the tank body 100 is subjected to aerobic fermentation, at the same time, the cutting pump 102 and the third valve 402 are closed, at this time, the mixture in the tank body 100 is subjected to anaerobic fermentation, and a large amount of gas is stored in the tank body 100, at this time, the gas in the tank body 100 gradually increases and deforms the rubber film 702, the rubber film 702 deforms and drives the moving rod 703 to move, the moving rod 703 drives the contact block 705 to move, the contact block 705 moves close to the first capacitive proximity sensor 800, a new capacitor is formed between the first capacitive proximity sensor 800 and the contact block 705, at this time, the circuit inside the first capacitive proximity sensor 800 detects the change of the capacitor, when the amount of change of the capacitor exceeds the pre-set range, a signal is generated and transmitted to the PLC controller 300, the PLC controller 300 controls the first alarm 801 to issue an alarm, when the contact block 705 approaches the second capacitive proximity sensor 802, the second alarm 803 will issue an alarm, when the contact block 705 approaches the third capacitive proximity sensor 804, the third alarm 805 will issue an alarm, when the contact block 705 approaches the fourth capacitive proximity sensor 806, the fourth alarm 807 will issue an alarm, and the alarm sounds of the four alarms are different, the more gas in the tank body 100, the farther the contact block 705 moves, the operator can obtain the approximate content of the gas in the tank body 100 through the continuous alarm sound, when the operator observes the content of the gas in the tank body 100, the corresponding alarm can be stopped by operating the PLC controller 300.
[0034] When fermentation is completed and the fermentation liquid is taken out, the third valve 402 is first opened to discharge the gas in the tank body 100 to the outside from the exhaust pipe 401, then the first valve 106 is closed, the faucet 105 is opened, and the cutting pump 102 is started. The fermentation liquid in the tank body 100 enters the circulation pipe 103 and is discharged to the outside from the faucet 105. When the mixture in the tank body 100 is discharged, the second valve 201 is opened to discharge the mixture from the tank body 100 to the outside.
[0035] According to the above working process, it can be seen that: through the set PLC controller 300 and heating rod 301, the temperature inside the tank body 100 can be heated to a suitable temperature by the heating rod 301, and through the set cutting pump 102, the raw materials in the tank body 100 can be cut into granules. At the same time, it can cooperate with the circulation pipe 103 to mix the granular raw materials with water circulation, so that the cutting and stirring of the raw materials can be integrated, thereby improving the cutting and stirring efficiency of the raw materials.
[0036] By setting the rubber membrane 702, when fermentation produces gas in the tank body 100, the rubber membrane 702 can be deformed to push the moving rod 703 to move. By setting the contact block 705, the first capacitive proximity sensor 800, the second capacitive proximity sensor 802, the third capacitive proximity sensor 804, the fourth capacitive proximity sensor 806, the first alarm 801, the second alarm 803, the third alarm 805 and the fourth alarm 807, when the contact block 705 contacts different sensors, the alarm can emit different sounds, so that the operator can easily obtain the approximate content of the gas in the tank body 100.
[0037] Further as Figure 1 As shown, a feed pipe 600 is connected to the other side of the top surface of the tank body 100 , an outer wall of the feed pipe 600 is provided with an external thread, and a threaded cover 601 is movably connected to the outer wall of the feed pipe 600 .
[0038] By providing the feeding pipe 600 , table waste, apples and other raw materials can enter the tank body 100 through the feeding pipe 600 .
[0039] Further as Figure 1 As shown, fixing hoops 104 are respectively fixed to the top and bottom of the outer wall of the tank body 100 , and the portion of the circulation pipe 103 located outside the tank body 100 is fixed to the inner wall of the fixing hoops 104 .
[0040] The circulation pipe 103 can be fixed by the provided fixing hoop 104 .
[0041] Further as Figure 1 As shown, a base frame 500 is fixed to the bottom surface of the tank body 100 .
[0042] The tank body 100 can be supported by the bottom frame 500 .
[0043] Further as Figure 2 As shown, the top of the outer wall of the tank body 100 is connected with a side tube 700, the inner wall of the side tube 700 is fixed with a fixing ring 701 close to the side of the tank body 100, the inner wall of the fixing ring 701 is fixed with a rubber membrane 702, and the rubber membrane 702 is fixed with a moving rod 703 at the center of a side away from the tank body 100, and a contact block 705 is fixed at one end of the moving rod 703. A limiting rod 704 is fixed in the middle of the inner wall of the side tube 700, and the limiting rod 704 is movably connected to the moving rod 703. The top of one side of the inner wall of the side tube 700 is connected with a first capacitive proximity sensor 800, a second capacitive proximity sensor 802, a third capacitive proximity sensor 804 and a fourth capacitive proximity sensor that are evenly distributed. Sensor 806, the first capacitive proximity sensor 800 is fixed with a first alarm 801 on the top surface, the second capacitive proximity sensor 802 is fixed with a second alarm 803 on the top surface, the third capacitive proximity sensor 804 is fixed with a third alarm 805 on the top surface, and the fourth capacitive proximity sensor 806 is fixed with a fourth alarm 807. The first capacitive proximity sensor 800, the second capacitive proximity sensor 802, the third capacitive proximity sensor 804 and the fourth capacitive proximity sensor 806 are electrically connected to the PLC controller 300 respectively, and the first alarm 801, the second alarm 803, the third alarm 805 and the fourth alarm 807 are electrically connected to the PLC controller 300 respectively.
[0044] By providing the rubber membrane 702 , the gas generated by fermentation in the tank body 100 can push the rubber membrane 702 to deform, thereby causing the moving rod 703 to move.
[0045] In summary: when preparing biological enzymes, first rotate the screw cap and remove it, then add a certain amount of apple, table garbage and other raw materials into the feed pipe 600, and add a certain amount of water, the volume ratio of water to raw materials is 10:1, then cover the screw cap 601, start the cutting pump 102, the cutting pump 102 cuts the raw materials in the tank 100, so that the raw materials are cut into fine particles, at the same time the cutting pump 102 draws the mixture of raw material particles and water in the tank 100 into the circulating pipe 103, the mixture of raw material particles and water enters the circulating pipe 103 and is discharged into the bottom pipe 200, in this process, the second valve 201 is in the closed state, the first valve 106 and the third valve 402 are in the open state, then the mixture of raw material particles and water is sprayed from the bottom pipe 200 into the tank 100, and is sprayed in the form of a fountain, this circulation process makes the raw material particles and water further mix uniformly, then operate the PLC controller 300, so that the heating rods 301 are started and heated to the optimal fermentation temperature preset in advance, the mixture in the tank 100 is subjected to aerobic fermentation, at the same time the cutting pump 102 and the third valve 402 are closed, at this time the mixture in the tank 100 is subjected to anaerobic fermentation and a large amount of gas is stored in the tank 100, at this time the gas in the tank 100 gradually increases and deforms the rubber film 702, the rubber film 702 deforms and pushes the moving rod 703 to move, the moving rod 703 moves and drives the contact block 705 to move, the contact block 705 moves close to the first capacitive proximity sensor 800, a new capacitor is formed between the first capacitive proximity sensor 800 and the contact block 705, at this time the circuit inside the first capacitive proximity sensor 800 detects the change of the capacitor, when the amount of change of the capacitor exceeds the pre-set range, a signal will be generated and transmitted to the PLC controller 300, the PLC controller 300 controls the first alarm 801 to issue an alarm, when the contact block 705 approaches the second capacitive proximity sensor 802, the second alarm 803 will issue an alarm, when the contact block 705 approaches the third capacitive proximity sensor 804, the third alarm 805 will issue an alarm, when the contact block 705 approaches the fourth capacitive proximity sensor 806, the fourth alarm 807 will issue an alarm, and the alarm sounds of the four alarms are different, the more gas in the tank 100, the farther the contact block 705 moves, the operator can obtain the approximate content of the gas in the tank 100 through the continuous alarm sound, after the operator observes and obtains the content of the gas in the tank 100, the corresponding alarm can be stopped by operating the PLC controller 300.
[0046] When fermentation is completed and the fermentation liquid is taken out, the third valve 402 is first opened to discharge the gas in the tank body 100 to the outside from the exhaust pipe 401, then the first valve 106 is closed, the faucet 105 is opened, and the cutting pump 102 is started. The fermentation liquid in the tank body 100 enters the circulation pipe 103 and is discharged to the outside from the faucet 105. When the mixture in the tank body 100 is discharged, the second valve 201 is opened to discharge the mixture from the tank body 100 to the outside.
[0047] The cutting pump 102, the PLC controller 300, the heating rod 301, the first capacitive proximity sensor 800, the second capacitive proximity sensor 802, the third capacitive proximity sensor 804, the fourth capacitive proximity sensor 806, the first alarm 801, the second alarm 803, the third alarm 805 and the fourth alarm 807 can all be purchased on the market. They are mature technologies in this field and have been fully disclosed, so they will not be repeated in the specification.
[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An agricultural bio-enzyme preparation device, comprising a tank (100), characterized in that: A support frame (101) is fixed to the inner wall of the tank body (100) near the bottom, a cutting pump (102) is fixed to the top surface of the support frame (101), a circulation pipe (103) is connected to the output end of the cutting pump (102), a bottom pipe (200) is connected through the center of the bottom surface of the tank body (100), one end of the circulation pipe (103) is connected through the outer wall of the bottom pipe (200), a faucet (105) is provided at the middle position of the part of the circulation pipe (103) outside the tank body (100), a first valve (106) is provided near the middle position of the part of the circulation pipe (103) outside the tank body (100), a PLC controller (300) is fixed to one side of the top surface of the tank body (100), and a plurality of heating rods (301) distributed in a circumference are fixed to the top surface of the support frame (101).
2. The agricultural bio-enzyme preparation device according to claim 1, characterized in that: A second valve (201) is provided on the outer side wall of the bottom tube (200) near the bottom.
3. The agricultural bio-enzyme preparation device according to claim 2, characterized in that: A top cover (400) is connected through the top surface of the tank body (100) at a position relative to the PLC controller (300), an exhaust pipe (401) is connected through one side of the outer wall of the top cover (400), and a third valve (402) is provided on the outer wall of the exhaust pipe (401) in the vertical direction.
4. The agricultural bio-enzyme preparation device according to claim 3, characterized in that: A feed pipe (600) is connected through the other side of the top surface of the tank body (100), an outer wall of the feed pipe (600) is provided with an external thread, and a threaded cover (601) is movably connected to the outer wall of the feed pipe (600).
5. The agricultural bio-enzyme preparation device according to claim 4, characterized in that: Fixing hoops (104) are respectively fixed to the top and bottom of the outer wall of the tank body (100), and the portion of the circulation pipe (103) located outside the tank body (100) is fixed to the inner wall of the fixing hoop (104).
6. The agricultural bio-enzyme preparation device according to claim 5, characterized in that: A bottom frame (500) is fixed to the bottom surface of the tank body (100).