Efficient automatic koji smashing equipment
By designing efficient automatic koji crushing equipment and using linear drive devices and blades to split the koji, the problem of time-consuming manual splitting was solved, efficient splitting and crushing of the koji quality inspection was achieved, and the efficiency and safety of quality inspection were improved.
Patent Information
- Application Number
- CN202422747242.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the existing technology, manual segmentation and crushing during the quality inspection of Daqu is time-consuming, resulting in low inspection efficiency and high labor intensity, which makes it difficult to meet the needs of efficient quality inspection.
An efficient automatic crushing equipment is designed, which adopts vertical linear drive device and lateral linear drive device to split the large qu into two pieces by blades, and sends them to different quality inspection links through the qu block channel and is crushed in combination with a crusher.
It realizes efficient segmentation and crushing of Daqu quality inspection, improves quality inspection efficiency, reduces labor intensity of workers, and is used in conjunction with existing crushers to improve production safety and efficiency.
Smart Images

Figure CN223417370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wine product production, in particular to a device for dividing wine yeast. Background Art
[0002] Liquor is a liquid brewed from grain using koji (dice yeast) as a saccharifying and fermenting agent. Its primary chemical component is ethanol, often containing trace amounts of fusel alcohols. It is a beverage with unique cultural characteristics. The koji (dàqu), a component of the koji, serves as a carrier for beneficial microorganisms and effective enzymes, as well as flavor substances and their precursors. It directly determines the flavor, style, and origin of the liquor, and has a direct impact on its quality.
[0003] Ensuring the quality of Daqu is a prerequisite for ensuring the quality of wine products. Therefore, in actual production, regular quality inspections of Daqu, including macro-evaluation and micro-testing, are an effective means to ensure the quality of Daqu entering the pool and, in turn, the quality of wine products. During quality inspection, Daqu used for macro-evaluation should maintain a relatively complete block structure, while Daqu used for micro-testing requires crushing. To minimize variables, Daqu blocks used for macro-evaluation and micro-testing in Daqu quality inspection are obtained by staff by splitting a complete Daqu block. Blocks used for micro-testing must also be crushed after splitting. Manually breaking Daqu is time-consuming, resulting in lower overall inspection efficiency and greater labor intensity for staff. Utility Model Content
[0004] The present invention aims to avoid the deficiencies of the prior art and provides a highly efficient automatic buckling device.
[0005] The utility model adopts the following technical solutions to solve the technical problems: a high-efficiency automatic bending device, wherein the frame is located on the side of the conveying device, the top surface of which serves as a bending block support platform and is flush with the conveying surface of the conveying device, and the large bending is placed on the conveying surface or the bending block support platform, and includes a vertical linear drive device and a blade;
[0006] The fixed end of the vertical linear drive device is fixed above the curved block support platform, and the blade is mounted and fixed on its output end, and outputs a linear motion to drive the blade to rise or fall;
[0007] Two curved block channels are provided in the frame, the top openings of the two curved block channels are located on the top surface of the frame and are respectively located on both sides of the blade, and the bottom ends are connected to form a common bottom opening located on the side of the frame.
[0008] In actual settings, the buckling equipment is preferably made of stainless steel, which is corrosion-resistant and heat-resistant, easy to manufacture, maintain and recycle.
[0009] Furthermore, the curved block channel is a concave arc channel.
[0010] Furthermore, it also includes a lateral linear drive device;
[0011] The lateral linear drive device and the curved block support platform are arranged on both sides of the conveying device opposite to each other. The fixed end of the lateral linear drive device is fixedly installed, and the output end outputs a linear motion that pushes the large curve from the conveying surface to the curved block support platform or retracts and resets it.
[0012] Furthermore, a push plate is fixedly installed on the output end of the lateral linear drive device, and the push plate acts on the large curve to push the large curve from the conveying surface to the curve block support platform.
[0013] Furthermore, the lateral linear drive device is a booster gas rod.
[0014] Furthermore, the lateral linear drive device outputs horizontal linear motion perpendicular to the conveying direction of the conveying device.
[0015] Furthermore, the vertical linear drive device is a booster cylinder.
[0016] Furthermore, it also includes a knife holder;
[0017] The tool holder is mounted and fixed to the top of the frame, and the vertical linear drive device is mounted and fixed to the frame through the tool holder.
[0018] Furthermore, the blade is an isosceles trapezoidal wide-face blade with its narrow side facing directly downward; the isosceles trapezoidal wide-face blade has excellent mechanical support performance, while increasing the contact area between the blade and the large curve when cutting the large curve, and has both high cutting stability and cutting accuracy that meets the requirements.
[0019] Furthermore, the bottom opening of the curved block channel is connected to the feed port of the crusher through a conveying device;
[0020] It also includes a kicking device; the kicking device is arranged on the side of the conveying device and is used to remove the curved blocks on the conveying device.
[0021] The utility model provides a high-efficiency automatic buckling device, which has the following beneficial effects:
[0022] 1. The utility model uses a vertical linear drive device to drive the blade to descend instead of manual breaking of the koji, and divides the large koji transported by the conveying device to the koji block support platform into two koji blocks, which are respectively sent out through two koji block channels, and are used for the quality inspection of the large koji for macro evaluation and micro inspection respectively, thereby improving the efficiency of the large koji quality inspection and reducing the labor intensity of workers.
[0023] 2. The utility model has a simple structure and strong applicability. It can be used in conjunction with an existing crusher, thereby further improving the convenience of block crushing and improving production efficiency without substantially increasing production costs.
[0024] 3. The utility model realizes the division and crushing of Daqu by mechanization, which improves the safety of production and effectively avoids the occurrence of production accidents compared with manual breaking of Daqu. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural diagram of the present utility model.
[0026] In the picture:
[0027] 1. Vertical linear drive device, 2. Blade, 3. Large bend, 4. Bend block support platform, 5. Bend block channel, 6. Frame, 7. Conveying device, 8. Lateral linear drive device. DETAILED DESCRIPTION
[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0029] An efficient automatic buckling device, preferably made of stainless steel, such as Figure 1 As shown, the structural relationship is as follows: the frame 6 is located on the side of the conveyor 7, and its top surface serves as the curved block support platform 4, which is flush with the conveying surface of the conveyor 7, and the large curved block 3 is placed on the conveying surface or the curved block support platform 4;
[0030] It includes a tool holder, a vertical linear drive device 1 and a blade 2. The blade 2 is preferably an isosceles trapezoidal wide blade with its narrow side facing directly downward. The vertical linear drive device is preferably a pressurized cylinder.
[0031] The tool holder is fixed to the top of the frame 6. The fixed end of the booster cylinder is located above the curved block support platform 4. It is fixed to the frame 6 through the tool holder. The output end is fixed with the blade 2 and outputs the linear motion that drives the blade 2 to rise or fall.
[0032] Two curved block channels 5 in the form of concave arc channels are provided in the frame 6. The top openings of the two curved block channels 5 are located on the top surface of the frame 6 and are respectively located on both sides of the blade 2. The bottom ends are connected to form a common bottom opening located on the side of the frame 6. The bottom opening is connected to the feed port of the crusher through a conveying device.
[0033] It also includes a kicking device arranged on the side of the conveying device, which is used to remove the curved blocks on the conveying device.
[0034] It also includes a lateral linear drive device 8, preferably a booster gas rod; the booster gas rod and the curved block support platform 4 are arranged on both sides of the conveyor 7, and its fixed end is connected to the fixed structure such as the frame 6, and the output end is equipped with a push plate, which acts on the large curved block 3.
[0035] The output is a horizontal linear motion perpendicular to the conveying direction of the conveying device 7, pushing the large bend 3 from the conveying surface to the bend block support platform 4 or retracting it to reset.
[0036] The use of the above-mentioned efficient automatic koji crushing equipment to split and crush Daqu includes the following processes:
[0037] In the first step, the Daqu 3 is placed on the conveying device 7 , and the Daqu 3 is conveyed along the conveying device 7 under the action of the conveying device 7 .
[0038] In the second step, when the large curve 3 reaches between the frame 6 and the booster gas rod, the booster gas rod drives the push plate to extend above the conveyor 7, pushing the large curve 3 from the conveying surface to the curve block support platform 4, so that the large curve 3 is located directly below the blade 2, and then drives the push plate to retract and reset.
[0039] In the third step, the booster cylinder drives the blade 2 to extend downward, dividing the large curve 3 into two curve blocks;
[0040] The two curved blocks enter the two curved block channels 5 from the top openings of the two curved block channels 5 respectively, and are sent out from the common bottom opening through the two curved block channels 5 respectively to reach the conveying device.
[0041] In the fourth step, the two blocks are transported along the conveying device to the feed port of the crusher under the action of the conveying device. When any one of them passes through the kicking device, it is removed from the conveying device under the action of the kicking device, and is used as a block for macro-evaluation and placed in the evaluation block. The other block is used as a block for micro-detection and is sent to the crusher by the conveying device for crushing.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A high-efficiency automatic tumbling device, wherein the frame (6) is located on the side of the conveying device (7), and the top surface thereof serves as a tumbling block support platform (4), which is flush with the conveying surface of the conveying device (7), and the large tumbling block (3) is placed on the conveying surface or the tumbling block support platform (4). Its characteristics are: It comprises a vertical linear drive device (1) and a blade (2); The fixed end of the vertical linear drive device (1) is fixed above the curved block support platform (4), and the blade (2) is mounted and fixed on its output end, and outputs a linear motion that drives the blade (2) to rise or fall; Two curved block channels (5) are provided in the frame (6), the top openings of the two curved block channels (5) are located on the top surface of the frame (6) and are respectively located on both sides of the blade (2), and the bottom ends are connected to form a common bottom opening located on the side of the frame (6).
2. The high-efficiency automatic buckling device according to claim 1, characterized in that: The curved block channel (5) is a concave arc-shaped channel.
3. The high-efficiency automatic buckling device according to claim 1, characterized in that: Also includes a lateral linear drive device (8); The lateral linear drive device (8) and the curved block support platform (4) are arranged on both sides of the conveying device (7) relative to each other. The fixed end of the lateral linear drive device (8) is fixedly installed, and the output end outputs a linear motion that pushes the large curve (3) from the conveying surface to the curved block support platform (4) or retracts and resets.
4. The high-efficiency automatic buckling device according to claim 3, characterized in that: A push plate is fixedly mounted on the output end of the lateral linear drive device (8), and the push plate acts on the large bend (3) to push the large bend (3) from the conveying surface to the bend block support platform (4).
5. A high-efficiency automatic buckling device according to claim 3 or 4, characterized in that: The lateral linear drive device (8) is a booster gas rod.
6. A high-efficiency automatic buckling device according to claim 3 or 4, characterized in that: The lateral linear drive device (8) outputs a horizontal linear motion perpendicular to the conveying direction of the conveying device (7).
7. The high-efficiency automatic buckling device according to claim 1, characterized in that: The vertical linear drive device (1) is a pressurized cylinder.
8. The high-efficiency automatic buckling device according to claim 1, characterized in that: Also includes a knife holder; The tool holder is mounted and fixed to the top of the machine frame (6), and the vertical linear drive device (1) is mounted and fixed to the machine frame (6) via the tool holder.
9. The high-efficiency automatic buckling device according to claim 1, characterized in that: The blade (2) is an isosceles trapezoidal wide blade, with its narrow side facing directly downward.
10. The high-efficiency automatic buckling device according to claim 1, characterized in that: The bottom opening of the curved block channel (5) is connected to the feed port of the crusher through a conveying device; It also includes a kicking device; the kicking device is arranged on the side of the conveying device and is used to remove the curved blocks on the conveying device.