Reaction type sand making machine
The design of the impact sand making machine solves the problems of excessive sand and dust emission, high water consumption and large equipment footprint, realizes the effective processing of high-humidity raw materials and the portability of the equipment, and reduces maintenance costs.
Patent Information
- Application Number
- CN202422735910.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing sand making equipment has problems such as high sand and dust emission, high water consumption, large equipment footprint, and inconvenience in using raw materials with high humidity or high moisture content.
The impact sand making machine includes a frame, a feeding device, a feeding conveyor belt, a three-axis elliptical vibrating screen, a finished product conveyor belt, an impact crusher and a return device. Combined with a dust cover and a spray device, it forms a semi-enclosed screening and crushing process, which is integrated on the crawler wheel and is suitable for high-humidity raw materials.
It reduces flying sand and dust, reduces water consumption, improves the maneuverability of equipment and the durability of wearing parts, reduces maintenance costs, and adapts to the output of materials of different specifications.
Smart Images

Figure CN223417421U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand making equipment, in particular to an impact sand making machine. Background Art
[0002] Sand is a common building material, primarily used in the preparation of concrete and mortar. However, sand mining is prohibited in most areas, leading to a growing demand for manufactured sand. This has stimulated the development of the manufactured sand market and attracted a large number of investors to invest in sand making equipment. Although there are many types of sand making machines on the market, the technology is still relatively backward. This is not only a waste of sand and gravel resources, but also a damage to the environment.
[0003] Existing sand production technology involves conveying aggregate to a crushing machine through a conveyor system. The crushed aggregate is then conveyed to a vibrating screen, creating a closed-loop, multiple-cycle system. This achieves continuous crushing, and the aggregate that meets the required particle size is then discharged via a conveyor, achieving production goals. However, the following drawbacks exist: 1) During aggregate crushing, screening, and conveying, dust is emitted, which is detrimental to the atmospheric environment and requires a dedicated dust removal system. 2) Depending on the sand production method, the sand production process can consume significant amounts of water, with approximately 2 to 3.5 tons of water consumed per ton of aggregate, increasing production costs and environmental pressures. 3) The equipment requires a large foundation and complex supporting facilities, requiring sewage treatment facilities and significant production space. 4) Consumable parts of the sand making machine, such as hammers, plate hammers, and liners, wear out over extended periods of operation, requiring regular replacement, increasing maintenance costs. 5) Raw materials with high humidity or moisture content can affect production efficiency and product quality. Therefore, improvements to existing sand production equipment are necessary to address these issues. Summary of the Invention
[0004] The purpose of this utility model is to provide an impact sand making machine to solve the technical problems of traditional sand making equipment, such as large sand and dust leakage, large water consumption, large equipment with low maneuverability, and inconvenience in using raw materials with high humidity or high water content.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present utility model is:
[0006] An impact sand making machine comprises a frame, a feeding device, a feeding conveyor belt, a three-axis elliptical vibrating screen, a finished product conveyor belt, an impact crusher and a return device, wherein the feeding device, the feeding conveyor belt, the three-axis elliptical vibrating screen, the finished product conveyor belt, the impact crusher and the return device are all installed on the frame; crawler wheels are provided under the frame, a grate screen is provided on the upper feeding port of the feeding device, the feeding conveyor belt is inclined, the lower end of the feeding conveyor is located below the feeding device and is used to receive raw materials, the three-axis elliptical vibrating screen is located below the higher end of the feeding conveyor belt, and the finished product conveyor belt can receive and output qualified finished products screened out by the three-axis elliptical vibrating screen; the impact crusher receives and crushes the coarser materials screened out by the three-axis elliptical vibrating screen, and the return device receives the materials crushed by the impact crusher and transmits them to the feeding conveyor belt.
[0007] Furthermore, the loading conveyor belt, the finished product conveyor belt and the return device are all provided with dust covers, and the discharge ends of the loading conveyor belt, the finished product conveyor belt and the return device are all provided with spray devices.
[0008] Furthermore, the return material device includes a first return material conveyor belt, a transition conveyor belt, a second return material conveyor belt and a return material hopper; the first return material conveyor belt is tilted and receives the material crushed by the impact crusher, the transition conveyor belt receives the material from the first return material conveyor belt, the transition conveyor belt horizontally transmits the material to the second return material conveyor belt, the second return material conveyor belt transmits the material to the return material hopper, and the return material hopper is mounted on the feeding conveyor belt.
[0009] Furthermore, the first return conveyor belt, the transition conveyor belt and the second return conveyor belt form a U-shaped return shape when viewed from above.
[0010] Furthermore, the lower end of the second return conveyor belt is rotatably connected to the frame, and the higher end of the second return conveyor belt is connected to the frame through a detachable bracket, and a plurality of retractable legs are provided at the lower part of the higher end of the second return conveyor belt.
[0011] Furthermore, an emergency stop switch is provided on the side of the second return conveyor belt.
[0012] Furthermore, it also includes a horizontal conveyor belt, which is erected above the three-axis elliptical vibrating screen, and the horizontal feeding direction of the horizontal conveyor belt is opposite to the horizontal feeding direction of the three-axis elliptical vibrating screen.
[0013] Due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0014] 1.The utility model uses, material is put in from the feeding device, the grate screen can separate oversized material; after the material material enters the feeding belt below the grate screen and is driven to the three-shaft elliptical vibrating screen, the three-shaft elliptical vibrating screen screens qualified finished products to the finished product conveying belt output; the material screened by the three-shaft elliptical vibrating screen passes through the impact crusher and the return device and then passes through the feeding conveying belt and the three-shaft elliptical vibrating screen again, and the repeated finished product discharge or return material. Based on the above, the utility model reduces the flying dust through the semi-closed screening and crushing, so the water consumption is small; the equipment is concentrated on the rack, and the equipment integration is high; the tracked wheel can also facilitate the movement of the sand making machine and improve the mobility; the three-shaft elliptical vibrating screen can facilitate the use of high-humidity or high-moisture raw materials; the impact crusher has durable wearing parts and abrasion parts, which improves the durability and service life of the whole machine, and reduces the setting and maintenance. The technical problems of the traditional sand making equipment, such as high dust emission, high water consumption, low mobility of large equipment, and inconvenience of using high-humidity or high-moisture raw materials, are solved.
[0015] 2.The utility model discloses a dust cover and a spraying device are arranged, which can further reduce the flying dust and reduce the investment in dust control; the first return material conveying belt, the transition conveying belt and the second return material conveying belt are arranged in a folded-back manner, and the direction of the horizontal conveying belt and the three-shaft elliptical vibrating screen is set, which can form a vertical plane and a horizontal folded-back conveying path for the material, facilitate the integrated arrangement of the device, and further reduce the occupied space of the device.
[0016] 3.The utility model discloses a rotating second return material conveying belt, which can output the large material crushed by the impact crusher directly when large material is needed, realizing the output of double-specification material. The emergency stop switch is arranged, which can facilitate quick stop in case of emergency and reduce the loss caused by accident. ACCURACY OF DRAWINGS
[0017] Figure 1 It is a side view structure of the utility model;
[0018] Figure 2 It is a top view structure of the utility model;
[0019] Figure 3 It is a part side view (the rack part is not shown) of the utility model.
[0020] In the accompanying drawings, 1-frame, 2-feeding device, 3-loading conveyor belt, 4-three-axis elliptical vibrating screen, 5-finished product conveyor belt, 6-impact crusher, 7-return device, 8-dust cover, 9-spraying device, 10-horizontal conveyor belt, 11-emergency stop switch, 12-power system, 101-track wheel, 102-front support leg, 103-rear support leg, 104-walking frame, 201-grate screen, 701-first return conveyor belt, 702-transition conveyor belt, 703-second return conveyor belt, 704-return hopper, 705-detachable bracket, 706-folding support leg. DETAILED DESCRIPTION
[0021] The specific implementation of the utility model is further described below with reference to the accompanying drawings.
[0022] In the description of the present invention, it should be understood that the terms "center", "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0024] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0025] See Figures 1 to 3The utility model provides a kind of counterattack type sand making machine, including frame 1, feeding device 2, feeding conveyor belt 3, three-axis elliptical vibrating screen 4, finished product conveyor belt 5, counterattack type crusher 6 and return device 7, feeding device 2, feeding conveyor belt 3, three-axis elliptical vibrating screen 4, finished product conveyor belt 5, counterattack type crusher 6 and return device 7 are all installed on frame 1;Frame 1 is provided with track wheel 101 below, and the upper feeding port of feeding device 2 is provided with grate 201, and feeding conveyor belt 3 is inclinedly arranged, and the lower end of feeding conveyor is located below feeding device 2 and is used to receive raw material, and three-axis elliptical vibrating screen 4 is located below the higher end of feeding conveyor belt 3, and finished product conveyor belt 5 can receive qualified finished product screened by three-axis elliptical vibrating screen 4 and output;Counterattack type crusher 6 receives relatively coarse material screened by three-axis elliptical vibrating screen 4 and breaks, and return device 7 receives material broken by counterattack type crusher 6 and is transmitted to feeding conveyor belt 3.
[0026] In the embodiment, dust covers 8 are arranged on the feeding conveyor belt 3, the finished product conveyor belt 5 and the return device 7, and spraying devices 9 are arranged at the discharge ends of the three.
[0027] In the embodiment, the return device 7 includes a first return conveyor belt 701, a transition conveyor belt 702, a second return conveyor belt 703 and a return hopper 704. The first return conveyor belt 701 is inclinedly arranged and receives the material broken by the counterattack type crusher 6. The transition conveyor belt 702 receives the material of the first return conveyor belt 701. The transition conveyor belt 702 horizontally conveys the material to the second return conveyor belt 703. The second return conveyor belt 703 conveys the material to the return hopper 704. The return hopper 704 is arranged above the feeding conveyor belt 3. Specifically, the first return conveyor belt 701, the transition conveyor belt 702 and the second return conveyor belt 703 form a U-shaped shape in the top view.
[0028] This embodiment also includes a horizontal conveyor belt 10, which is mounted above the three-axis elliptical vibrating screen 4. The horizontal feeding direction of the horizontal conveyor belt 10 is opposite to that of the three-axis elliptical vibrating screen 4. The horizontal conveyor belt 10 is also provided with a dust cover 8 and a spray device 9. By providing a first return conveyor belt 701, a transition conveyor belt 702, and a second return conveyor belt 703 with a folding shape, and coordinating the orientation of the horizontal conveyor belt 10 and the three-axis elliptical vibrating screen 4, the material can be conveyed in a vertical and horizontal folding conveying path, facilitating the integrated configuration of the device and further reducing the device's occupied space.
[0029] In this embodiment, the lower end of the second return conveyor 703 is rotatably connected to the frame 1, and the upper end of the second return conveyor 703 is connected to the frame 1 via a detachable bracket 705. A plurality of retractable legs 706 are provided below the upper end of the second return conveyor 703. The rotatable arrangement of the second return conveyor 703 allows the second return conveyor 703 to be rotated out when larger materials are needed, directly outputting the larger materials crushed by the impact crusher 6, thereby achieving the output of dual-size materials.
[0030] In this embodiment, an emergency stop switch 11 is provided on the side of the second return conveyor belt 703. By providing the emergency stop switch 11, it is convenient to quickly stop the machine in an unexpected situation and reduce the loss generated by the accident.
[0031] The specific working principle of this embodiment is as follows:
[0032] 1. The material is fed into the feed device 2, and the grate screen 201 can separate the oversized material. The material then passes through the three-axis elliptical vibrating screen 4 after the feeding conveyor belt 3. The three-axis elliptical vibrating screen 4 screens out qualified finished products (small size) and outputs them to the finished product conveyor belt 5.
[0033] 2. The larger materials screened out by the three-axis elliptical vibrating screen 4 pass through the impact crusher 6. The crushed materials in the impact crusher 6 pass through the first return conveyor belt 701, the transition conveyor belt 702, the second return conveyor belt 703 and the return hopper 704 in sequence. After that, the materials pass through the feeding conveyor belt 3 and the three-axis elliptical vibrating screen 4 again, and the finished product (small size) is discharged or returned again;
[0034] 3. When larger-sized sand is needed, the detachable bracket 705 is removed, the second return conveyor belt 703 is rotated out, and the folding legs 706 are lowered. The material crushed by the impact crusher 6 passes through the first return conveyor belt 701, the transition conveyor belt 702, and the second return conveyor belt 703 in sequence and then directly outputs larger-sized sand.
[0035] The above description is a detailed description of the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the patent application of the present invention. All equivalent changes or modifications completed under the technical spirit suggested by the present invention should fall within the patent scope covered by the present invention.
Claims
1. An impact sand making machine, characterized by: The machine comprises a frame, a feeding device, a loading conveyor belt, a three-axis elliptical vibrating screen, a finished product conveyor belt, an impact crusher and a return device, wherein the feeding device, the loading conveyor belt, the three-axis elliptical vibrating screen, the finished product conveyor belt, the impact crusher and the return device are all installed on the frame; crawler wheels are provided under the frame, a grate screen is provided on the upper feed port of the feeding device, the loading conveyor belt is tilted, the lower end of the loading conveyor is located below the feeding device and is used to receive raw materials, the three-axis elliptical vibrating screen is located below the higher end of the loading conveyor belt, the finished product conveyor belt can receive qualified finished products screened out by the three-axis elliptical vibrating screen and output them; the impact crusher receives the coarser materials screened out by the three-axis elliptical vibrating screen and crushes them, and the return device receives the materials crushed by the impact crusher and transmits them to the loading conveyor belt.
2. The impact sand making machine according to claim 1, characterized in that: The feeding conveyor belt, the finished product conveyor belt and the return device are all provided with dust covers, and the discharge ends of the feeding conveyor belt, the finished product conveyor belt and the return device are all provided with spray devices.
3. The impact sand making machine according to claim 1, characterized in that: The return material device includes a first return material conveyor belt, a transition conveyor belt, a second return material conveyor belt and a return material hopper; the first return material conveyor belt is tilted and receives the material crushed by the impact crusher, the transition conveyor belt receives the material from the first return material conveyor belt, the transition conveyor belt horizontally conveys the material to the second return material conveyor belt, the second return material conveyor belt conveys the material to the return material hopper, and the return material hopper is mounted on the feeding conveyor belt.
4. The impact sand making machine according to claim 3, characterized in that: The first return conveyor belt, the transition conveyor belt and the second return conveyor belt form a U-shaped return shape when viewed from above.
5. The impact sand making machine according to claim 4, characterized in that: The lower end of the second return conveyor belt is rotatably connected to the frame, and the higher end of the second return conveyor belt is connected to the frame through a detachable bracket. The lower part of the higher end of the second return conveyor belt is provided with a plurality of foldable legs.
6. The impact sand making machine according to claim 3, characterized in that: An emergency stop switch is provided on the side of the second return conveyor belt.
7. The impact sand making machine according to claim 1, characterized in that: It also includes a horizontal conveyor belt, which is erected above the three-axis elliptical vibrating screen. The horizontal feeding direction of the horizontal conveyor belt is opposite to the horizontal feeding direction of the three-axis elliptical vibrating screen.