Casting part cleaning device

By designing an automated casting cleaning device and utilizing a clamping and rotating mechanism to achieve efficient cleaning of cylindrical castings, the problems of low cleaning efficiency and time-consuming and labor-intensive cleaning in the prior art are solved, achieving an efficient, time-saving and labor-saving cleaning effect.

CN223417812UActive Publication Date: 2025-10-10HEBEI LONGCHUN GENERAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422787650.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-10
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In the prior art, cleaning efficiency of cylindrical castings is low and time-consuming and labor-intensive. In particular, it is difficult to clean efficiently without wearing out the appearance.

Method used

A casting cleaning device was designed. The cylindrical casting was clamped and fixed by a clamping plate and a threaded rod system. The lifting and rotating mechanisms were used to realize automatic cleaning. Combined with the use of a nozzle and a flexible brush, all-round cleaning of the cylindrical casting was achieved.

Benefits of technology

It improves the cleaning efficiency, reduces the time and effort of manual operation, ensures that the surface of the casting is not easily worn, and can clean multiple castings at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting, in particular to a casting part cleaning device which comprises a fixing pool and a water tank, the front end and the rear end of the fixing pool are connected with second fixing frames in a sliding mode through second lifting assemblies, and the two second fixing frames are fixedly connected through a guide rod. The upper end of the fixing pool is connected with a first fixing frame through first lifting assemblies, the first lifting assemblies are installed at the front end and the rear end of the fixing pool, a connecting pipe is fixedly installed in the first fixing frame, the circumferential face of the connecting pipe is fixedly connected with a spray head, and the spray head faces the position between the two clamping plates. According to the cylindrical casting part cleaning device, the circumferential surfaces of cylindrical casting parts can be cleaned more cleanly, abrasion is not prone to being caused, in addition, compared with a traditional manual cleaning mode, the cleaning mode saves more time and labor, and due to the fact that a plurality of cylindrical casting parts can be cleaned at the same time, the cleaning efficiency is improved. And therefore, the cleaning efficiency of the cylindrical casting part is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a casting cleaning device. Background Art

[0002] Casting is a method of pouring liquid metal into a casting cavity that is adapted to the shape of the part, and then waiting for it to cool and solidify to obtain a part or blank. The surface of the casting needs to be cleaned after casting is completed.

[0003] At present, when cleaning cylindrical castings, in order to ensure that the circumferential surface of the castings is not easily worn during the cleaning process and affect the appearance, workers can only manually rinse the cylindrical castings one by one. This is not only inefficient, but also time-consuming and labor-intensive. Therefore, it is necessary to design a casting cleaning device. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a casting cleaning device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a casting cleaning device, including a fixed pool and a water tank, the front and rear ends of the fixed pool are slidably connected to the second fixed frame by a second lifting assembly, the two second fixed frames are fixedly connected by a guide rod, the interior of the second fixed frame is rotatably connected to a bidirectional threaded rod, the front end of the bidirectional threaded rod is equipped with a second drive assembly, the second drive assembly provides power for the rotation of the bidirectional threaded rod, the circumferential surface of the bidirectional threaded rod is threadedly connected to a movable plate, the guide rod passes through the movable plate, and the movable plate is slidably connected to the guide rod, two movable plates are provided on the circumferential surface of each threaded rod, and the two movable plates are symmetrically distributed front and back, and the inner surface of the two movable plates The two ends of the water tank are fixedly provided with a water pump, and the interior of the water tank is fixedly provided with a connecting pipe, and the water pump is fixedly connected to the connecting pipe, and the upper end of the fixed pool is connected to the first fixed frame through the first lifting assembly, and the first lifting assembly is installed at the front and rear ends of the fixed pool, and the connecting pipe is fixedly installed in the first fixed frame. The circumferential surface of the connecting pipe is fixedly connected with a nozzle, and the nozzle faces between the two clamping plates.

[0006] Furthermore, the second lifting assembly includes a support plate and a second electric telescopic rod, the front and rear ends of the fixed pool are fixedly connected to the support plate, the upper end of the support plate is fixedly connected to the second electric telescopic rod, the output end of the second electric telescopic rod is fixedly connected to the second fixed frame, the upper end of the support plate is fixedly connected to the fixed shaft, the fixed shaft passes through the second fixed frame, and the second fixed frame is slidably connected to the fixed shaft.

[0007] Furthermore, the second driving assembly includes a second motor, a second belt and a second transmission wheel. The bidirectional threaded rod, guide rod, movable plate and clamping plate are provided in plurality and are evenly located between the two second fixed frames. The rear end of each bidirectional threaded rod is fixedly connected to the second transmission wheel, and each second transmission wheel is connected to each other by a second belt. The front end of the second fixed frame at the front end is fixedly connected to the second motor, and the second motor is fixedly connected to the bidirectional threaded rod at the leftmost end.

[0008] Furthermore, the first drive assembly includes a first transmission wheel, a first belt and a first motor. The rear end of each clamping plate located at the rear end is fixedly connected to the first transmission wheel, and each of the first transmission wheels is connected to each other by a first belt. The front end of the movable plate located at the front side and the rightmost end is fixedly connected to the first motor, and the output shaft end of the first motor is fixedly connected to the clamping plate.

[0009] Furthermore, the first lifting assembly includes a first electric telescopic rod and a guide telescopic rod. The front end of the fixed pool is fixedly connected to the first electric telescopic rod through a first fixed plate, and the output end of the first electric telescopic rod is fixedly connected to the first fixed frame. The rear end of the fixed pool is fixedly connected to the guide telescopic rod through a second fixed plate, and the output end of the guide telescopic rod is fixedly connected to the first fixed frame.

[0010] Furthermore, a support seat is fixedly connected to the interior of the fixing pool, and the support seat is located between the two clamping plates, and the support seat is located at the lower end of the bidirectional threaded rod.

[0011] The utility model has the following beneficial effects:

[0012] Compared with the prior art, the casting cleaning device can clamp and fix the cylindrical casting under the action of the clamping plate, then the second lifting assembly is operated to move the second fixing frame upward, and then under the cooperation of the bidirectional screw rod, the moving plate and the clamping plate, the cylindrical casting is driven to move upward and gradually away from the support seat, then the first driving assembly is operated to drive the clamping plate to rotate, the cylindrical casting is rotated by the clamping plate, and in the rotating process, the water sprayed from the nozzle can wash the circumference of the cylindrical casting, and the cylindrical casting is contacted and cleaned by the telescopic flexible brush, so that the circumferential surface of the cylindrical casting can be cleaned more cleanly and abrasion is not easy to occur, and in addition, compared with the traditional manual cleaning method, the cleaning method is more time-saving and labor-saving, and since a plurality of cylindrical castings can be cleaned at the same time, the cleaning efficiency of the cylindrical castings is better. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a kind of casting cleaning device main view's overall structure schematic diagram that the utility model proposes;

[0014] Figure 2 It is a kind of casting cleaning device that the utility model proposes Figure 1 Enlarged structure schematic diagram of A in it;

[0015] Figure 3 It is a kind of casting cleaning device right view partial section after structure schematic diagram that the utility model proposes;

[0016] Figure 4 It is a kind of casting cleaning device that the utility model proposes Figure 3 Enlarged structure schematic diagram of B in it;

[0017] Figure 5 It is a kind of casting cleaning device that the utility model proposes Figure 3 Enlarged structure schematic diagram of C in it;

[0018] Figure 6 It is a kind of casting cleaning device rear view partial section after structure schematic diagram that the utility model proposes;

[0019] Figure 7 It is a kind of casting cleaning device diagram that the utility model proposes Figure 6 Enlarged structure schematic diagram of D in it.

[0020] Legend:

[0021] 1. Fixed pool; 2. First electric telescopic rod; 3. Support plate; 4. Second electric telescopic rod; 5. First fixed frame; 6. Connecting pipe; 7. Nozzle; 8. Water pump; 9. Water tank; 10. Second fixed frame; 11. First transmission wheel; 12. First belt; 13. Retractable flexible brush; 14. Support seat; 15. Moving plate; 16. Clamping plate; 17. Bidirectional threaded rod; 18. Guide rod; 19. First motor; 20. Second transmission wheel; 21. Second belt; 22. Second motor; 23. Guide telescopic rod. DETAILED DESCRIPTION

[0022] Reference Figure 1-7 The utility model provides a casting cleaning device, including a fixed pool 1 and a water tank 9. The front and rear ends of the fixed pool 1 are slidably connected to the second fixed frame 10 through a second lifting assembly. The two second fixed frames 10 are fixedly connected by a guide rod 18. The internal rotation of the second fixed frame 10 is connected to a bidirectional threaded rod 17. The front end of the bidirectional threaded rod 17 is installed with a second driving assembly. The second driving assembly provides power for the rotation of the bidirectional threaded rod 17. The circumferential surface of the bidirectional threaded rod 17 is threadedly connected to a movable plate 15. The guide rod 18 penetrates the movable plate 15, and the movable plate 15 is slidably connected to the guide rod 18. Two movable plates 15 are provided on the circumferential surface of each threaded rod, and the two movable plates 15 are symmetrically distributed front and back. The interior of the two movable plates 15 They are all rotatably connected to a clamping plate 16, and a first driving assembly is installed at the rear end of the clamping plate 16. The first driving assembly provides power for the rotation of the clamping plate 16. The circumferential surface of the movable plate 15 at the front end is fixedly connected to a retractable flexible brush 13 through a connecting plate, and the retractable flexible brush 13 is located at the right end of the corresponding clamping plate 16; the upper end of the water tank 9 is fixedly connected to a water pump 8, and a connecting pipe 6 is fixedly installed inside the water tank 9, and the water pump 8 is fixedly connected to the connecting pipe 6. The upper end of the fixed pool 1 is connected to the first fixed frame 5 through a first lifting assembly, and the first lifting assembly is installed at the front and rear ends of the fixed pool 1. The connecting pipe 6 is fixedly installed in the first fixed frame 5. The circumferential surface of the connecting pipe 6 is fixedly connected to the nozzle 7, and the nozzle 7 faces between the two clamping plates 16.

[0023] During operation, the utility model can clean the circumferential surface of the cylindrical casting more cleanly and is less likely to cause wear. In addition, this cleaning method is more time-saving and labor-saving than the traditional manual cleaning method. Moreover, since multiple cylindrical castings can be cleaned at the same time, the cleaning efficiency of the cylindrical castings is improved.

[0024] Furthermore, the second lifting assembly includes a support plate 3 and a second electric telescopic rod 4. The front and rear ends of the fixed pool 1 are fixedly connected to the support plate 3. The upper end of the support plate 3 is fixedly connected to the second electric telescopic rod 4. The output end of the second electric telescopic rod 4 is fixedly connected to the second fixed frame 10. The upper end of the support plate 3 is fixedly connected to a fixed shaft. The fixed shaft passes through the second fixed frame 10, and the second fixed frame 10 is slidably connected to the fixed shaft.

[0025] During operation, starting the second electric telescopic rod 4 can drive the second fixed frame 10 to perform a lifting operation. At this time, the second fixed frame 10 can move more smoothly under the action of the fixed shaft. The lifting movement of the second fixed frame 10 will drive the cylindrical casting clamped and fixed between the two clamping plates 16 to perform a lifting movement under the cooperation of the two-way threaded rod 17, the guide rod 18, the movable plate 15 and the clamping plate 16, so as to adjust the height of the cylindrical casting.

[0026] Furthermore, the second drive assembly includes a second motor 22, a second belt 21 and a second transmission wheel 20. There are multiple bidirectional threaded rods 17, guide rods 18, movable plates 15 and clamping plates 16, and they are evenly located between the two second fixed frames 10. The rear end of each bidirectional threaded rod 17 is fixedly connected to the second transmission wheel 20, and each second transmission wheel 20 is connected to each other by a second belt 21. The front end of the second fixed frame 10 at the front end is fixedly connected to the second motor 22, and the second motor 22 is fixedly connected to the bidirectional threaded rod 17 at the leftmost end.

[0027] During operation, the second motor 22 is started to drive the bidirectional threaded rod 17 at the far left end to rotate (the second motor 22 is waterproof), thereby rotating the second transmission wheel 20 at the rear end of the bidirectional threaded rod 17 at the far left end. At this time, under the action of each second belt 21, each second transmission wheel 20 rotates at the same time, thereby rotating each bidirectional threaded rod 17 at the same time. The rotation of the bidirectional threaded rod 17 will cause the movable plate 15 to drive the two clamping plates 16 to move in opposite directions along the guide rod 18. At this time, the distance between the two clamping plates 16 gradually increases or decreases, thereby facilitating the clamping and fixing of cylindrical castings of different lengths.

[0028] Furthermore, the first drive assembly includes a first transmission wheel 11, a first belt 12 and a first motor 19. The rear ends of each clamping plate 16 located at the rear end are fixedly connected to the first transmission wheel 11, and each first transmission wheel 11 is connected to each other through the first belt 12. The front end of the movable plate 15 located at the front side and the rightmost end is fixedly connected to the first motor 19, and the output shaft end of the first motor 19 is fixedly connected to the clamping plate 16.

[0029] During operation, the first motor 19 is started to drive the clamping plate 16 at the rightmost front end to rotate (the first motor 19 is a waterproof motor). Since the two clamping plates 16 at the front and rear ends are connected by a cylindrical casting, the two clamping plates 16 can rotate at the same time under the action of the first motor 19, thereby rotating the first transmission wheel 11 at the rightmost end. At this time, under the action of each first belt 12, each first transmission wheel 11 rotates at the same time, thereby rotating each clamping plate 16. The clamping plate 16 will drive the cylindrical casting to rotate, thereby facilitating the cleaning of a circle of the cylindrical casting.

[0030] Furthermore, the first lifting assembly includes a first electric telescopic rod 2 and a guide telescopic rod 23. The front end of the fixed pool 1 is fixedly connected to the first electric telescopic rod 2 through a first fixed plate, and the output end of the first electric telescopic rod 2 is fixedly connected to the first fixed frame 5. The rear end of the fixed pool 1 is fixedly connected to the guide telescopic rod 23 through a second fixed plate, and the output end of the guide telescopic rod 23 is fixedly connected to the first fixed frame 5.

[0031] During operation, the first electric telescopic rod 2 can operate, and under the action of the guide telescopic rod 23, the first fixed frame 5 can be lifted and lowered more smoothly, thereby driving the connecting pipe 6 to lift and lower, and the connecting pipe 6 drives the nozzle 7 to lift and lower, so that the distance between the nozzle 7 and the cylindrical casting between the clamping plate 16 will change, thereby making it more convenient to clean the cylindrical casting, and the section of the connecting pipe 6 close to the pool is a telescopic hose.

[0032] Furthermore, a support base 14 is fixedly connected to the interior of the fixed pool 1 . The support base 14 is located between the two clamping plates 16 , and the support base 14 is located directly below the bidirectional threaded rod 17 .

[0033] During operation, before cleaning the cylindrical castings, the cylindrical castings are first placed on the support base 14. After multiple cylindrical castings are placed, the multiple cylindrical castings can be clamped and fixed at the same time and can be easily cleaned.

[0034] Working principle:

[0035] When in use, first control the first lifting assembly to operate so that the nozzle 7 can be moved up to a suitable height that does not affect the placement of the cylindrical casting, then place the cylindrical casting on the upper end of each support seat 14, and then control the second driving assembly to operate, and the second driving assembly drives the bidirectional threaded rod 17 to rotate. At this time, under the action of the bidirectional threaded rod 17, the movable plate 15 drives the two clamping plates 16 to move in opposite directions along the guide rod 18. At this time, the distance between the two clamping plates 16 gradually becomes smaller, so that multiple clamping plates 16 can clamp and fix multiple cylindrical castings at the same time, and then control the second lifting assembly to operate, and the second lifting assembly drives the second fixing frame 10 to perform a lifting operation. The lifting movement of the second fixing frame 10 will be on the bidirectional threaded rod 17 and the guide rod 18. , with the cooperation of the movable plate 15 and the clamping plate 16, the cylindrical casting clamped and fixed between the two clamping plates 16 is driven to perform a lifting movement until the cylindrical casting is completely away from the support seat 14, and the first driving component is controlled to operate. Under the action of the first driving component, the clamping plate 16 can be driven to rotate, and then the clamping plate 16 drives the cylindrical casting to rotate. Then the first lifting component is controlled in reverse. Under the action of the first lifting component, the nozzle 7 is moved down to a suitable height, and then the water pump 8 is started to make the water in the water tank 9 spray out from the nozzle 7 along the connecting pipe 6 to clean the cylindrical casting around. At the same time, the cylindrical casting is in contact with the retractable flexible brush 13 for cleaning, so that the circumferential surface of the cylindrical casting can be cleaned more cleanly and is not prone to wear.

[0036] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A casting cleaning device, comprising a fixed pool (1) and a water tank (9), characterized in that: The front and rear ends of the fixed pool (1) are slidably connected to the second fixed frame (10) through the second lifting assembly, and the two second fixed frames (10) are fixedly connected by a guide rod (18). The interior of the second fixed frame (10) is rotatably connected to a bidirectional threaded rod (17). The front end of the bidirectional threaded rod (17) is installed with a second driving assembly, and the second driving assembly provides power for the rotation of the bidirectional threaded rod (17). The circumferential surface of the bidirectional threaded rod (17) is threadedly connected to a moving plate (15). The guide rod (18) passes through the moving plate (15), and the moving plate (15) is slidably connected to the guide rod (18). Two moving plates (15) are provided on the circumferential surface of each threaded rod, and the two moving plates (15) are symmetrically distributed front and back. The interiors of the two moving plates (15) are rotatably connected to a clamping plate (16). The clamping plate (16) The rear end is provided with a first driving assembly, which provides power for the clamping plate (16) to rotate. The circumferential surface of the movable plate (15) at the front end is fixedly connected to a retractable flexible brush (13) through a connecting plate. The retractable flexible brush (13) is located at the right end of the corresponding clamping plate (16). The upper end of the water tank (9) is fixedly connected to a water pump (8). A connecting pipe (6) is fixedly installed inside the water tank (9). The water pump (8) is fixedly connected to the connecting pipe (6). The upper end of the fixed pool (1) is connected to a first fixed frame (5) through a first lifting assembly. The first lifting assembly is installed at the front and rear ends of the fixed pool (1). The connecting pipe (6) is fixedly installed in the first fixed frame (5). The circumferential surface of the connecting pipe (6) is fixedly connected to a nozzle (7). The nozzle (7) faces between the two clamping plates (16).

2. A casting cleaning device according to claim 1, characterized in that: The second lifting assembly comprises a support plate (3) and a second electric telescopic rod (4); the front and rear ends of the fixed pool (1) are fixedly connected to the support plate (3); the upper end of the support plate (3) is fixedly connected to the second electric telescopic rod (4); the output end of the second electric telescopic rod (4) is fixedly connected to the second fixed frame (10); the upper end of the support plate (3) is fixedly connected to a fixed shaft; the fixed shaft passes through the second fixed frame (10), and the second fixed frame (10) is slidably connected to the fixed shaft.

3. A casting cleaning device according to claim 1, characterized in that: The second driving assembly comprises a second motor (22), a second belt (21) and a second transmission wheel (20); a plurality of the bidirectional threaded rods (17), the guide rods (18), the movable plate (15) and the clamping plate (16) are provided and are evenly located between the two second fixed frames (10); the rear end of each bidirectional threaded rod (17) is fixedly connected to the second transmission wheel (20); each second transmission wheel (20) is connected to each other by a second belt (21); the front end of the second fixed frame (10) located at the front end is fixedly connected to the second motor (22); the second motor (22) is fixedly connected to the bidirectional threaded rod (17) located at the leftmost end.

4. A casting cleaning device according to claim 1, characterized in that: The first driving assembly comprises a first transmission wheel (11), a first belt (12) and a first motor (19); the rear ends of the clamping plates (16) located at the rear end are fixedly connected to the first transmission wheel (11); the first transmission wheels (11) are connected to each other through the first belt (12); the front end of the movable plate (15) located at the front side and the rightmost end is fixedly connected to the first motor (19); the output shaft end of the first motor (19) is fixedly connected to the clamping plate (16).

5. The casting cleaning device according to claim 1, characterized in that: The first lifting assembly comprises a first electric telescopic rod (2) and a guide telescopic rod (23); the front end of the fixed pool (1) is fixedly connected to the first electric telescopic rod (2) via a first fixed plate; the output end of the first electric telescopic rod (2) is fixedly connected to a first fixed frame (5); the rear end of the fixed pool (1) is fixedly connected to the guide telescopic rod (23) via a second fixed plate; the output end of the guide telescopic rod (23) is fixedly connected to the first fixed frame (5).

6. A casting cleaning device according to claim 1, characterized in that: A support seat (14) is fixedly connected to the interior of the fixed pool (1), and the support seat (14) is located between two clamping plates (16), and the support seat (14) is located directly below the bidirectional threaded rod (17).