Multi-station cleaning device
By designing a multi-station cleaning device, automated multi-stage cleaning of cylindrical products is achieved, solving the problems of low efficiency, poor safety and high labor intensity in the existing technology, and achieving efficient and safe cleaning effects.
Patent Information
- Application Number
- CN202422603313.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the prior art, the inner wall cleaning process of cylindrical products requires multiple devices and manual handling, resulting in low efficiency, poor safety and high labor intensity.
A multi-station cleaning device is designed, which includes a frame, a carrier, a liquid storage tank, a spray head and a water pump. Through an automated liquid switching and circulation system, it can achieve three-stage automated cleaning: acid cleaning, hydrogen peroxide cleaning and clean water cleaning, reducing manual operations.
It realizes fast, safe and efficient multi-stage cleaning of cylindrical products, reduces manual labor intensity and improves cleaning efficiency and safety.
Smart Images

Figure CN223417932U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a cleaning mechanism especially relates to a multi-station cleaning device. BACKGROUND
[0002] For the inner wall cleaning work of the cylindrical product, it needs to be cleaned in multiple steps, including pickling to remove metal ions and other impurities, hydrogen peroxide cleaning to further remove grease, stains and pigments, and finally clean water to remove the residues of hydrogen peroxide or acid. The current method is to prepare three washing devices for acid washing, hydrogen peroxide cleaning and pure water washing respectively. After the acid washing is completed in the acid washing device, the product is manually or mechanically taken out and placed in the hydrogen peroxide washing device for secondary cleaning. Finally, the product is taken out from the hydrogen peroxide washing device to the water washing device for the final cleaning. This cleaning process is slow, labor-intensive, and low in safety and efficiency. SUMMARY
[0003] In view of the problems in the above background art, the utility model provides a multi-station cleaning device which can complete all cleaning work such as pickling, hydrogen peroxide cleaning and water cleaning of the cylindrical product in multiple stages, and has high cleaning effect.
[0004] The utility model discloses a specific adoption of following technical scheme: a multi-station cleaning device, including frame body and setting on frame body platform, a plurality of liquid storage tanks, a plurality of spray heads and a plurality of water pumps, every liquid storage tank is provided with water inlet and a plurality of water outlets, the water outlet corresponds the water pump number, the water outlet is connected to the water inlet of water pump through the upper water branch pipe, every upper water branch pipe is provided with water control valve, the water pump water outlet is connected the spray head, and the water pump and the spray head are set one by one, the platform is provided with the fixed backflow seat corresponding the spray head number, the fixed backflow seat is located the direct below of the spray head, the fixed backflow seat middle part is provided with water outlet, the water outlet lower intercommunication a plurality of circulating pipes, the circulating pipe corresponds the number of liquid storage tank, every fixed backflow seat lower a plurality of circulating pipes are connected to the water inlet of liquid storage tank, be provided with circulating control valve on the circulating pipe.
[0005] As a further improvement of the utility model, the fixed backflow seat is provided with a clamping groove.
[0006] As a further improvement of the utility model, the upper water end of each water pump is connected with an upper water main pipe, and each liquid storage tank is connected with one upper water branch pipe through a converging pipe to the upper water main pipe of each water pump.
[0007] As a further improvement of the utility model, the spray head has water outlets in the middle and around.
[0008] As a further improvement of the present invention, the number of the liquid storage tanks is not less than the number of the water pumps.
[0009] As a further improvement of the present invention, an opening and closing door is provided on the top of the liquid storage tank.
[0010] As a further improvement of the present invention, a drain outlet is provided at the bottom of the liquid storage tank, the drain outlet is connected to a drain pipe, and a manual valve is provided on the drain pipe.
[0011] As a further improvement of the present invention, a cover body is provided on the carrier, and a double door is provided on the cover body.
[0012] As a further improvement of the present invention, universal wheels are provided at the bottom of the frame.
[0013] The multi-station cleaning device of the present invention is provided with multiple liquid storage tanks for holding different liquids. Liquid is extracted from each liquid storage tank one by one by a water pump, and then the product is sprayed and cleaned using a spray head, thereby realizing free switching of different cleaning liquids. For cylindrical products, in the three stages of acid cleaning, hydrogen peroxide cleaning and pure water cleaning, the cleaning liquid can be quickly and conveniently switched in one device of the present invention, and the overall cleaning work is completed in an automatic circulation manner. There is no need for manual transportation of the product from one stage to the next, which is a complicated cleaning process, thus saving manpower and having high safety. Moreover, the device is also equipped with multiple spray stations, and is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the multi-station cleaning device of the utility model.
[0015] Figure 2 This is a schematic diagram of the multi-station cleaning device of the utility model with the protective cover removed.
[0016] Figure 3 Schematic diagram of the water path relationship between the liquid storage tank, water pump, sprinkler head, and fixed return seat DETAILED DESCRIPTION
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "setting", "connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood based on specific circumstances.
[0019] Reference Figure 1-Figure 2 A multi-station cleaning device of this embodiment includes a frame 1 and a carrier 2 arranged in the middle of the frame 1, multiple liquid storage tanks 3 arranged at the lower part of the frame 1, multiple spray heads 4 arranged at the top of the frame 1, and multiple water pumps 5. The number of liquid storage tanks 3 is not less than the number of water pumps 5. The multiple liquid storage tanks 3 are used to store different types of cleaning liquids, and the multiple spray heads 4 are multiple cleaning stations. Each liquid storage tank 3 is provided with a water inlet and multiple water outlets, the water outlets correspond to the number of water pumps, the water outlets are connected to the water supply end of the water pump 5 through the water supply branch pipe 31, each water supply branch pipe 31 is provided with a water supply control valve 33, the water outlet end of the water pump 5 is connected to the sprinkler head 4 through the water pipe 51, and the water pump 5 and the sprinkler head 4 are arranged in a one-to-one correspondence, and a fixed reflux seat 21 corresponding to the number of sprinkler heads 4 is provided on the carrier 2. The fixed reflux seat 21 is located directly below the sprinkler head 4, and a reflux port is opened in the middle of the fixed reflux seat 21. Multiple circulation pipes 22 are connected below the reflux port, and the circulation pipes 22 correspond to the number of liquid storage tanks 3. The multiple circulation pipes 22 below each fixed reflux seat 21 are respectively connected to the water inlet of the liquid storage tank 3, and a circulation control valve 23 is provided on the circulation pipe 22. The water supply end of each water pump 5 is connected to a water supply main pipe 52, and each water supply main pipe 52 is connected to a water supply branch pipe 31 in each of the multiple liquid storage tanks 3. That is, each liquid storage tank 3 has a water supply branch pipe 31 connected to the water supply main pipe 52 of each water pump 5 through a confluence pipe 32. The water pump in this embodiment can be a pneumatic diaphragm pump.
[0020] Specific combination reference Figure 3In this embodiment, it includes four liquid storage tanks 3, three spray heads 4, three water pumps 5, and three fixed reflux seats 21 on the platform, that is, three-station cleaning. The four liquid storage tanks 3 are divided into the first liquid storage tank 3a, the second liquid storage tank 3b, the third liquid storage tank 3c, and the fourth liquid storage tank 3d from left to right. The three spray heads 4 are divided into the first spray head 4a, the second spray head 4b, and the third spray head 4c from left to right. The three water pumps 5 are divided into the first water pump 5a, the second water pump 5b, and the third water pump 5c from left to right. Each liquid storage tank 3 is provided with three water outlets, and three water supply branch pipes 31 are connected to the liquid storage tank 3 accordingly, that is, the first water outlet is connected to the first water supply branch pipe 31a, the second water outlet is connected to the second water supply branch pipe 31b, and the third water outlet is connected to the third water supply branch pipe 31c. Each liquid storage tank 3 has a water supply branch pipe 31 connected to the water supply main pipe 52 of each water pump 5 through a merging pipe 32, a total of three merging pipes, namely the first merging pipe 32a, the second merging pipe 32b, and the third merging pipe 32c. The first water supply branch pipe 31a in the first liquid storage tank 3a, the second liquid storage tank 3b, the third liquid storage tank 3c and the fourth liquid storage tank 3d is connected to the first merging pipe 32a through a three-way connector and / or an elbow, and the first merging pipe 32a is then connected to the water supply main pipe 52 of the first water pump 5a through a three-way connector. Similarly The second water supply branch pipes 31b in the first liquid storage tank 3a, the second liquid storage tank 3b, the third liquid storage tank 3c and the fourth liquid storage tank 3d are connected to the second merging pipe 32b through a three-way connector and / or an elbow, and the second merging pipe 32b is further connected to the water supply main pipe 52 of the second water pump 5b through a three-way connector. The third water supply branch pipes 31c in the first liquid storage tank 3a, the second liquid storage tank 3b, the third liquid storage tank 3c and the fourth liquid storage tank 3d are connected to the third merging pipe 32c through a three-way connector or an elbow, and the third merging pipe 32c is further connected to the water supply main pipe 52 of the third water pump 5c through a three-way connector, and water supply control valves 33 are provided on the first water supply branch pipe 31a, the second water supply branch pipe 31b and the third water supply branch pipe 31c. The water supply control valves 33 are electric control valves that automatically control the opening and closing of each water supply branch pipe 31.
[0021] Furthermore, the water outlet of the first water pump 5a is connected to the first spray head 4a through a water pipe 51, the water outlet of the second water pump 5b is connected to the second spray head 4b through a water pipe 51, and the water outlet of the third water pump 5c is connected to the third spray head 4c through a water pipe 51. The fixed reflux seats 21 located below the first spray head 4a, the second spray head 4b, and the third spray head 4c are respectively the first fixed reflux seat 21a, the second fixed reflux seat 21b, and the third fixed reflux seat 21c. A reflux port is opened in the middle of each fixed reflux seat 21, and each reflux port is connected to four circulation pipes 22 through a five-way connector below, which are respectively the first circulation pipe 22a, the second circulation pipe 22b, the third circulation pipe 22c, and the fourth circulation pipe 22d. The first circulation pipe 22a includes a first circulation branch pipe 221a and a first circulation main pipe 222a, the second circulation pipe 22b includes a second circulation branch pipe 221b and a second circulation main pipe 222b, the third circulation pipe 22c includes a third circulation branch pipe 221c and a third circulation main pipe 222c, and the fourth circulation pipe 22d includes a first circulation branch pipe 221d and a fourth circulation main pipe 222d.
[0022] The first circulation branch pipe 221a below the first fixed reflux seat 21a, the second fixed reflux seat 21b and the third fixed reflux seat 21c is connected to the first circulation main pipe 222a through a tee joint, and is connected to the water inlet of the first liquid storage tank 3a by the first circulation main pipe 222a. Similarly, the second circulation branch pipe 221b below the first fixed reflux seat 21a, the second fixed reflux seat 21b and the third fixed reflux seat 21c is connected to the second circulation main pipe 222b through a tee joint, and is connected to the water inlet of the second liquid storage tank 3b by the second circulation main pipe 222b. The third circulation branch pipe 221a below the first fixed reflux seat 21a, the second fixed reflux seat 21b and the third fixed reflux seat 21c is connected to the water inlet of the second liquid storage tank 3b by the second circulation main pipe 222b. 1c is connected to the third circulation main pipe 222c through a three-way joint, and is connected to the water inlet of the third liquid storage tank 3c by the third circulation main pipe 222c; the first fixed reflux seat 21a, the second fixed reflux seat 21b and the fourth circulation branch pipe 221d below the third fixed reflux seat 21c are connected to the fourth circulation main pipe 222d through a three-way joint, and are connected to the water inlet of the fourth liquid storage tank 3d by the fourth circulation main pipe 222d. At the same time, a circulation control valve 23 is provided on each of the first circulation main pipe 222a, the second circulation main pipe 222b, the third circulation main pipe 222c and the fourth circulation main pipe 222d to control the fixed reflux seats 21 of multiple workstations to reflux to the same liquid storage tank 3 at the same time.
[0023] When in use, the first liquid storage tank 3a contains weak acidic liquid, the second liquid storage tank 3b contains hydrogen peroxide, and the third liquid storage tank 3c and the fourth liquid storage tank 3d contain clean water. The product is automatically cleaned in three stages: acid washing, hydrogen peroxide washing and clean water rinsing.
[0024] The first stage: open the first upper water branch pipe 31a, the second upper water branch pipe 31b and the third upper water branch pipe 31c of the first liquid storage tank 3a, and close the upper water control valve 33 of the upper water branch pipe 31 connected with the second liquid storage tank 3b, the third liquid storage tank 3c and the fourth liquid storage tank 3d. The first water pump 5a, the second water pump 5b and the third water pump 5c all pump the liquid in the first liquid storage tank 3a at this time, and the first spray head 4a, the second spray head 4b and the third spray head 4c all spray the liquid in the first liquid storage tank 3a. At this time, the product is pickled, and in the reflux process, the circulation control valve 23 on the first circulation main pipe 222a is opened, and the circulation control valves 23 on the second circulation main pipe 222b, the third circulation main pipe 222c and the fourth circulation main pipe 222d are closed. Therefore, the waste water refluxed on the three fixed reflux seats 21 all flows back to the first liquid storage tank 3a. The above process is repeated for a period of time for pickling, and then the second stage is carried out.
[0025] The second stage: open the first upper water branch pipe 31a, the second upper water branch pipe 31b and the third upper water branch pipe 31c of the second liquid storage tank 3b, and close the upper water control valve 33 of the upper water branch pipe 31 connected with the first liquid storage tank 3a, the third liquid storage tank 3c and the fourth liquid storage tank 3d. The first water pump 5a, the second water pump 5b and the third water pump 5c all pump the liquid in the second liquid storage tank 3b at this time, and the first spray head 4a, the second spray head 4b and the third spray head 4c all spray the liquid in the second liquid storage tank 3b. At this time, the product is washed with hydrogen peroxide, and in the reflux process, the circulation control valve 23 on the second circulation main pipe 222b is opened, and the circulation control valves 23 on the first circulation main pipe 222a, the third circulation main pipe 222c and the fourth circulation main pipe 222d are closed. Therefore, the waste water refluxed on the three fixed reflux seats 21 all flows back to the second liquid storage tank 3b. The above process is repeated for a period of time for hydrogen peroxide washing, and then the third stage is carried out.
[0026] The third stage is two times of water washing. The first time of water washing opens the upper water control valves 33 of the first upper water branch pipe 31a, the second upper water branch pipe 31b and the third upper water branch pipe 31c of the third liquid storage tank 3c, and closes the upper water control valves 33 of the upper water branch pipes 31 connected with the first liquid storage tank 3a, the second liquid storage tank 3b and the fourth liquid storage tank 3d. The first water pump 5a, the second water pump 5b and the third water pump 5c all pump the liquid in the third liquid storage tank 3c at this time, and the first spray head 4a, the second spray head 4b and the third spray head 4c all spray the liquid in the third liquid storage tank 3c. At this time, the product is washed for the first time, and in the backflow process, the circulation control valve 23 on the third circulation main pipe 222c is opened, and the circulation control valves 23 on the first circulation main pipe 222a, the second circulation main pipe 222b and the fourth circulation main pipe 222d are closed. Therefore, the waste water backflowing on the three fixed backflow seats 21 all flows back to the third liquid storage tank 3c. The first time of water washing is performed for a period of time in this way. The second time of water washing opens the upper water control valves 33 of the first upper water branch pipe 31a, the second upper water branch pipe 31b and the third upper water branch pipe 31c of the fourth liquid storage tank 3d, and closes the rest of the upper water control valves 33. The three spray heads 4 spray the second time of product with the clean water in the fourth liquid storage tank 3d. In the backflow process, the circulation control valve 23 on the fourth circulation main pipe 222d is opened, and the rest of the circulation control valves 23 are closed. Therefore, the waste water all flows back to the fourth liquid storage tank 3d. The second time of water washing is performed for a period of time in this way.
[0027] In addition, the fixed backflow seat 21 is provided with a clamping groove. The product is placed on the fixed backflow seat 21, clamped in the clamping groove, and the top of the product abuts against the spray head 4. The inner circle of the product is larger than the size of the spray head 4. The spray head 4 has water outlets in the middle and around. The inner wall of the product is sprayed and washed from above. The cleaned water flows down the inner wall to the backflow port of the fixed backflow seat 21 and is circularly washed. The platform 2 is provided with a transparent cover 24. The transparent cover 24 is provided with a pair of opposite doors 241. The product to be cleaned is placed on the fixed backflow seat 21 of the platform 2 by opening the pair of opposite doors. The pair of opposite doors is closed during cleaning to prevent liquid from splashing out and to facilitate observation of the internal cleaning condition.
[0028] The top of the liquid storage tank 3 is provided with an opening and closing door 34 for filling liquid into the liquid storage tank 3. The bottom of the liquid storage tank 3 is provided with a drain port. A drain pipe 35 is connected to the drain port. A manual valve 36 is arranged on the drain pipe 35. The liquid in the liquid storage tank 3 is periodically drained and emptied by the manual valve 36 to replace the new liquid and concentrate the waste liquid. The bottom of the frame body 1 is provided with universal wheels 11 for convenient movement. The universal wheels 11 are provided with locking pedals. The cleaning device can be locked and fixed for use by stepping down the pedal at a specific station. The self-locking universal wheel is a prior art.
[0029] In addition, the above embodiments are only used to illustrate the present application and are not intended to limit the technical solutions described in the present application. The understanding of the present application should be based on the skilled in the art, although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the skilled in the art can still modify or equivalently replace the present application, and all technical solutions and improvements which do not deviate from the spirit and scope of the present application should be covered within the scope of the claims of the present application.
Claims
1. A multi-station cleaning device, characterized in that: The water pump comprises a frame and a carrier arranged on the frame, multiple liquid storage tanks, multiple sprinkler heads and multiple water pumps, each of the liquid storage tanks is provided with a water inlet and multiple water outlets, the water outlets correspond to the number of the water pumps, the water outlets are connected to the water supply end of the water pump through an upper water branch pipe, each of the upper water branch pipes is provided with a water supply control valve, the water outlet end of the water pump is connected to the sprinkler head, and the water pump and the sprinkler head are arranged in a one-to-one correspondence, a fixed reflux seat corresponding to the number of the sprinkler heads is provided on the carrier, the fixed reflux seat is located directly below the sprinkler head, a water outlet is opened in the middle of the fixed reflux seat, multiple circulation pipes are connected below the water outlet, the circulation pipes correspond to the number of the liquid storage tanks, and multiple circulation pipes below each of the fixed reflux seats are respectively connected to the water inlet of the liquid storage tank, and a circulation control valve is provided on the circulation pipe.
2. The multi-station cleaning device according to claim 1, characterized in that: The fixed reflux seat is provided with a clamping groove.
3. The multi-station cleaning device according to claim 1, characterized in that: The water supply end of each water pump is connected to the water supply main pipe, and each liquid storage tank is provided with a water supply branch pipe connected to the water supply main pipe of each water pump through a merging pipe.
4. The multi-station cleaning device according to claim 1, characterized in that: The middle part and the surrounding parts of the sprinkler head are provided with water outlets.
5. The multi-station cleaning device according to claim 1, characterized in that: The number of the liquid storage tanks is not less than the number of the water pumps.
6. The multi-station cleaning device according to claim 1, characterized in that: An opening and closing door is provided on the top of the liquid storage tank.
7. The multi-station cleaning device according to claim 1, characterized in that: A drain port is provided at the bottom of the liquid storage tank, the drain port is connected to a drain pipe, and a manual valve is provided on the drain pipe.
8. The multi-station cleaning device according to claim 1, characterized in that: A transparent cover is provided on the carrier, and a double door is provided on the transparent cover.
9. The multi-station cleaning device according to claim 1, characterized in that: The bottom of the frame is provided with universal wheels.