Wrap angle adjusting device for plate type rolled material

By using the combination of oil cylinders and pads in the aluminum foil rolling mill, the horizontal height of the movable roller can be flexibly adjusted, which solves the problem of complex adjustment of the overlap amount of the flattening rollers and improves production efficiency and convenience of adjustment.

CN223417995UActive Publication Date: 2025-10-10HENAN CONRON ELECTRONICS ALUMINUM FOIL
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Patent Information

Application Number
CN202422828867.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-10
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The front-end device of the existing aluminum foil rolling mill cannot reasonably adjust the overlap of the flattening rollers according to different strip thicknesses, resulting in complex and time-consuming adjustment of the wrap angle, affecting production efficiency.

Method used

The oil cylinder and the spacer block are used together to adjust the horizontal height of the movable roller to achieve precise control of the wrap angle. The design of the movable crossbeam and the connecting plate connecting the movable roller and the oil cylinder allows the movable roller to move up and down on the frame, and the height can be adjusted on the outside of the bearing seat by the spacer block.

Benefits of technology

The horizontal height of the movable roller can be adjusted in a large or small range, which shortens the adjustment time, meets the requirements of the wrap angle for different plate-shaped rolled materials, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cold foil rolling mills, in particular to a wrap angle adjusting device for plate type rolled materials, which comprises a rack, a movable roller, two fixed rollers and an adjusting component, the movable roller and the two fixed rollers are rotatably arranged on the rack, the movable roller is positioned between the two fixed rollers and can move up and down relative to the rack, and the adjusting component is arranged on the rack. The adjusting assembly comprises an oil cylinder fixedly arranged on the rack and a movable cross beam arranged on the rack in a sliding mode, a telescopic rod of the oil cylinder is fixedly connected with the movable cross beam and can drive the movable cross beam to move up and down, the two ends of the movable roller are rotationally connected with first bearing seats, and each first bearing seat is fixedly connected with a connecting plate; one end of each connecting plate is fixedly connected to the movable cross beam, and a cushion block is placed between the other end of each connecting plate and the rack and located on the outer side of the first bearing seat. According to the wrap angle adjusting device for the plate-shaped rolled materials, the oil cylinder and the cushion block are used in cooperation to achieve adjustment of the horizontal height of the movable roller so as to meet the requirements of different plate-shaped rolled materials for wrap angles.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold foil rolling mills, in particular to a wrap angle adjustment device for plate-shaped rolled materials. Background Art

[0002] Cold rolling mills and foil rolling mills are equipment that realize the rolling process of electronic aluminum foil. During the rolling process of aluminum foil rolling mills, the quality of the rolled plate is directly related to the wrap angle of the flattening rolls on the rolling mill.

[0003] The front-end device of the current aluminum foil rolling mill is basically finalized. It includes a scraper straight head, pinch rollers, and flattening rollers (the flattening rollers are divided into four rollers or three rollers) arranged in sequence along the rolling direction. In actual production, operators can smoothly use the front-end device to guide the strip head into the rolling mill, but the front-end device generally cannot reasonably adjust the overlap of the flattening rollers for different strip thicknesses. When the flattening rollers are set as three rollers, the rollers on both sides are fixed rollers and the middle roller is a movable roller. Usually, the desired wrap angle (the angle formed by the plate-shaped rolled material and the roller surface) is achieved mainly by adjusting the height of the middle roller, thereby achieving straightening of the plate-shaped rolled material.

[0004] The existing method of raising and lowering the center roller can only be achieved by adding shims to adjust the roller's height, but this barely changes the range of the wrap angle adjustment. Furthermore, adjusting the roller's height by adding shims to the lower portion of the center roller's bearing seat is cumbersome and difficult to implement. Disassembly is complex and presents potential risks. Each adjustment after production is time-consuming, disrupting the smooth progress of production. Therefore, a wrap angle adjustment device for plate-shaped rolled products is urgently needed to address these issues. Utility Model Content

[0005] In order to solve the technical problem that the front-end device of the rolling mill cannot generally reasonably adjust the overlapping amount of the flattening rollers according to different strip thicknesses, the utility model provides a wrap angle adjustment device for plate-shaped rolled materials. The horizontal height of the movable roller can be adjusted by using a cylinder and a pad to meet the wrap angle requirements of different plate-shaped rolled materials.

[0006] The utility model provides an angle adjustment device for plate-shaped rolled materials, comprising a frame and a movable roller and two fixed rollers rotatably arranged on the frame, the movable roller is located between the two fixed rollers, and the movable roller can move up and down relative to the frame, the angle adjustment device also includes an adjustment component, the adjustment component includes an oil cylinder fixedly arranged on the frame and a movable crossbeam slidably arranged on the frame, the telescopic rod of the oil cylinder is fixedly connected to the movable crossbeam and can drive it to move up and down, both ends of the movable roller are rotatably connected to the first bearing seat, each of the first bearing seats is fixedly connected to a connecting plate, one end of each connecting plate is fixedly connected to the movable crossbeam, and a pad is placed between the other end of each connecting plate and the frame, and the pad is located on the outside of the first bearing seat.

[0007] Furthermore, the frame includes at least two support columns, each of which is located on either side of the movable roller. An upper crossbeam is fixed to the top of each support column, and the support column and the upper crossbeam form a "T" shape. The movable roller is located in the middle of the upper crossbeam. The same end of the two fixed rollers is fixed to the upper surface of both ends of the upper crossbeam, and the other end of the two fixed rollers is fixed to the upper surface of both ends of the other upper crossbeam. A fixing groove is provided in the middle of the upper surface of each upper crossbeam, and a pad is placed in the fixing groove. Each connecting plate has an L-shaped structure. The horizontal plate of each connecting plate is fixedly connected to the bottom of the first bearing seat, and the vertical plate of each connecting plate contacts the pad. The thickness of the pad is adjusted to adjust the horizontal height of the movable roller on the frame.

[0008] Furthermore, two protruding blocks are provided on the top of the movable crossbeam, and the two protruding blocks are respectively fixedly connected to the side of the cross plates of the two connecting plates away from the first bearing seat.

[0009] Furthermore, two chute grooves are provided on the sides of the support column, and slide plates are provided on both sides of the movable crossbeam. Each slide plate is embedded in the chute and can move up and down. When the oil cylinder is activated, it drives the movable crossbeam, the connecting plate on the movable crossbeam, the first bearing seat, and the movable roller to move up and down, and also drives the slide plates to move up and down in the chute grooves.

[0010] Furthermore, two racks are disposed opposite each other at the bottom of the movable crossbeam, and a rotating shaft is disposed on the support column, with gears rotatably disposed at both ends of the rotating shaft, each of which meshes with a rack. The coordinated use of the gears and racks makes the movable crossbeam more stable during movement and further improves the synchronization of the overall movement.

[0011] Furthermore, both ends of each fixed roller are rotatably connected to the second bearing seat, and each second bearing seat is fixedly connected to the top of the upper beam.

[0012] Furthermore, a lower cross beam is fixed between the two support columns.

[0013] Furthermore, two oil cylinders are provided, the bottoms of the two oil cylinders being fixedly connected to the lower crossbeam, and the telescopic rods of the two oil cylinders being fixedly connected to the two ends of the bottom of the movable crossbeam. The two oil cylinders are activated synchronously to drive the movable crossbeam, the connecting plate on the movable crossbeam, the first bearing seat, and the movable roller to move up and down.

[0014] Furthermore, the number of the support columns is set to six, and a support column is fixed at the bottom of the middle part and both ends of each upper cross beam.

[0015] Compared with the prior art, the present invention has the following technical effects:

[0016] 1. First, the fixed bearing seat of the movable roller in the previous design is changed to a first bearing seat that can be moved up and down for adjustment. The oil cylinder adjusts the position of the first bearing seat, thereby achieving a wide range of adjustment of the horizontal height of the movable roller, and ultimately adjusting the required wrap angle of the plate rolled material.

[0017] 2. Secondly, the previous design changed the situation where the horizontal height of the movable roller could only be adjusted by adding or removing shims at the bottom of the bearing seat. The first bearing seat is stabilized on the frame by a pad. By adjusting the thickness of the pad, the horizontal height of the movable roller can be adjusted within a small range, and ultimately the required wrap angle of the plate rolled material can be adjusted. In addition, the pad is located on the outside of the first bearing seat. Adding a pad on the outside of the first bearing seat is convenient and quick, and there is no need to disassemble the first bearing seat. This greatly shortens the time required to adjust the height of the movable roller, and ultimately achieves the required wrap angle of the plate rolled material. The horizontal height of the movable roller is adjusted by using the oil cylinder and pad in combination to meet the wrap angle requirements of different plate rolled materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view structural diagram of a wrap angle adjustment device for plate-shaped rolled materials of the present invention;

[0019] Figure 2 This is a schematic cross-sectional structural diagram of the movable roller of the utility model;

[0020] Figure 3 This is a schematic cross-sectional structural diagram of the fixed roller of the utility model;

[0021] The reference numerals in the accompanying drawings are:

[0022] 1. Frame; 11. Upper crossbeam; 12. Lower crossbeam; 13. Support column; 14. Slide; 15. Gear;

[0023] 2. Moving roller; 21. First bearing seat;

[0024] 3. Fixed roller; 31. Second bearing seat;

[0025] 4. Adjust components;

[0026] 41. Oil cylinder;

[0027] 42. Moving beam; 421. Raised block; 422. Slide plate; 423. Rack;

[0028] 43. Connecting plate; 44. Spacer. DETAILED DESCRIPTION

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] like Figures 1 to 3As shown, a wrap angle adjustment device for plate-shaped rolled materials comprises a frame 1 and a movable roller 2 and two fixed rollers 3 rotatably arranged on the frame 1, the movable roller 2 is located between the two fixed rollers 3, and the movable roller 2 can move up and down relative to the frame 1. The wrap angle adjustment device also includes an adjustment component 4, and the adjustment component 4 includes a cylinder 41 fixedly arranged on the frame 1 and a movable beam 42 slidably arranged on the frame 1. The telescopic rod of the cylinder 41 is fixedly connected to the movable beam 42 and can drive it to move up and down. Both ends of the movable roller 2 are rotatably connected to the first bearing seat 21, and the end of the movable roller 2 is rotatably connected to the bearing in the first bearing seat 21. Each of the first bearing seats 21 is fixedly connected to a connecting plate 43, and one end of each connecting plate 43 is fixedly connected to the movable beam 42. A pad 44 is placed between the other end of each connecting plate 43 and the frame 1, and the pad 44 is located on the outside of the first bearing seat 21. The plate-shaped rolled material generally passes through the bottom of the driven roller 2 and the top of the two fixed rollers 3, so that the plate-shaped rolled material can obtain the desired wrap angle.

[0031] According to the requirements of the wrap angle of the plate-shaped rolled material, the oil cylinder 41 is started, driving the moving beam 42 to move up and down to a certain position. At this time, the connecting plate 43, the first bearing seat 21 and the movable roller 2 on the movable beam 42 are at a certain position, and the oil cylinder 41 no longer drives them to move; at this time, the pad 44 is placed between the other end of the connecting plate 43 and the frame 1, and the other end of the connecting plate 43 and the frame 1 can be fixedly connected (locked) by the pad 44. The locked pad 44 can further stably fix the movable roller 2 on the moving beam 42. It is worth noting that the pad 44 is placed between the connecting plate 43 and the frame 1 only when the movable roller 2 no longer moves up and down.

[0032] First, unlike the conventional design where the bearing seat of the movable roller is fixed, the first bearing seat 21 of this embodiment can be moved up and down for adjustment. By adjusting the position of the first bearing seat 21, the oil cylinder 41 can adjust the horizontal height of the movable roller 2 over a wide range, ultimately achieving the desired wrap angle adjustment for the plate rolled product.

[0033] Secondly, the previous design changed the situation in which the horizontal height of the movable roller could only be adjusted by adding or removing shims at the bottom of the bearing seat. In this embodiment, the first bearing seat 21 is stabilized on the frame 1 by a pad 44. By adjusting the thickness of the pad 44, the horizontal height of the movable roller 2 can be adjusted within a small range, and ultimately the required wrap angle of the plate rolled material can be adjusted. In addition, the pad 44 is located on the outside of the first bearing seat 21. By adding the pad 44 on the outside of the first bearing seat 21, it is convenient and quick, and there is no need to disassemble the first bearing seat 21. This greatly shortens the time required to adjust the height of the movable roller 2, and ultimately achieves the required wrap angle of the plate rolled material.

[0034] The wrap angle adjusting device for the plate-shaped rolled material of the embodiment adjusts the horizontal height of the movable roller 2 by using the oil cylinder 41 and the pad 44 in combination to meet the requirement of the wrap angle of different plate-shaped rolled materials.

[0035] As an implementable mode, the rack 1 comprises at least two support columns 13, the two support columns 13 are respectively located at two sides of the movable roller 2, and each of the support columns 13 is fixed with an upper cross beam 11 at the top, the support column 13 and the upper cross beam 11 form a “T” shape, the movable roller 2 is located at the middle of the upper cross beam 11, the same end of the two fixed rollers 3 is fixed on the upper surface of the two ends of the upper cross beam 11, the other end of the two fixed rollers 3 is fixed on the upper surface of the two ends of the other upper cross beam 11, that is, the two ends of the fixed roller 3 are fixedly connected with the two upper cross beams 11 respectively, and each of the fixed rollers 3 is located between the upper surfaces of the two ends of the two upper cross beams 11, the middle part of the upper surface of each of the upper cross beams 11 is provided with a fixed groove, and the pad 44 is arranged in the fixed groove, each of the connecting plates 43 is in an L-shaped structure, the horizontal plate of each of the connecting plates 43 is fixedly connected with the bottom of the first bearing seat 21, wherein the horizontal plate of the connecting plate 43 and the bottom of the first bearing seat 21 are also locked by a bolt and a nut, and the vertical plate of each of the connecting plates 43 is in contact with the pad 44. The fixed groove supports the pad 44 by giving way. The vertical plate of the connecting plate 43, the upper cross beam 11 and the pad 44 in the fixed groove can also be locked by a bolt and a nut, so that the movable roller 2 is further stabilized on the rack 1. The thickness of the pad 44 is adjusted to further adjust the horizontal height of the movable roller 2 on the rack 1.

[0036] As an implementable mode, the top of the moving cross beam 42 is provided with two protruding blocks 421, and the two protruding blocks 421 are fixedly connected with the horizontal plates of the two connecting plates 43 away from the first bearing seat 21 respectively. The protruding block 421 and the horizontal plate of the connecting plate 43 of the embodiment can be fixed by welding.

[0037] As an implementable mode, the side of the support column 13 is relatively provided with two sliding grooves 14, and the two sides of the moving cross beam 42 are provided with sliding plates 422, each of the sliding plates 422 is embedded in the sliding groove 14 and can move up and down. When the oil cylinder 41 is started, the moving cross beam 42, the connecting plate 43 on the moving cross beam 42, the first bearing seat 21 and the movable roller 2 are driven to move up and down, and the sliding plate 422 is also driven to move up and down in the sliding groove 14. The cooperation of the sliding plate 422 and the sliding groove 14 makes the moving cross beam 42 more stable when moving, improves the synchronization of the overall movement, and avoids the unevenness of the moving cross beam 42 during the movement.

[0038] As an implementable embodiment, two racks 423 are relatively provided at the bottom of the movable beam 42, a rotating shaft is provided on the support column 13, and gears 15 are rotatably provided at both ends of the rotating shaft. The gears 15 are sleeved on the ends of the rotating shaft and a bearing is provided between the two. The bearing enables the gears 15 to rotate, and each of the gears 15 is engaged with the racks 423. Among them, the two racks 423 and the slide 422 of this embodiment do not interfere with each other in position when moving up and down. When the oil cylinder 41 is started, it drives the movable beam 42, the connecting plate 43 on the movable beam 42, the first bearing seat 21 and the movable roller 2 to move up and down, and also drives the racks 423 to move up and down, and the gears 15 engaged with the racks 423 rotate. The coordinated use of the gears 15 and the racks 423 makes the movable beam 42 more stable when moving, further improving the synchronization of the overall movement.

[0039] As an embodiment, both ends of each fixed roller 3 are rotatably connected to a second bearing seat 31, and each second bearing seat 31 is fixedly connected to the top of the upper crossbeam 11. The ends of the fixed roller 3 are rotatably connected to the bearings in the second bearing seats 31. The bottom of the second bearing seat 31 is fixed to the frame 1 via bolts and nuts, and the fixed roller 3 is ultimately fixed to the frame 1.

[0040] As an implementation method, a lower crossbeam 12 is further fixed between the two support columns 13. The support columns 13, the lower crossbeam 12 and the upper crossbeam 11 are fixedly connected by bolts and nuts.

[0041] In one embodiment, two oil cylinders 41 are provided, the bottoms of the two oil cylinders 41 being fixedly connected to the lower crossbeam 12, and the telescopic rods of the two oil cylinders 41 being fixedly connected to the two ends of the bottom of the movable crossbeam 42. The two oil cylinders 41 are activated synchronously to drive the movable crossbeam 42, the connecting plate 43 on the movable crossbeam 42, the first bearing seat 21, and the movable roller 2 to move up and down.

[0042] As an embodiment, the support columns 13 are provided in six positions, with one support column 13 fixed to the bottom of the middle and both ends of each upper crossbeam 11. Three support columns 13 are arranged in a row, and the six support columns 13 form two opposing rows, with the three support columns in each row supporting and fixing one upper crossbeam 11.

[0043] The embodiments described above are only preferred embodiments of the present invention and are only used to explain the present invention, not to limit the scope of implementation of the present invention. For those skilled in the art, it is of course possible to easily make other implementation methods by replacing or changing the technical content disclosed in this specification. Therefore, all changes and improvements made to the principles and process conditions of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A wrap angle adjustment device for plate-shaped rolled materials, comprising a frame (1), a movable roller (2) and two fixed rollers (3) rotatably arranged on the frame (1), wherein the movable roller (2) is located between the two fixed rollers (3), and is characterized in that: The movable roller (2) can move up and down relative to the frame (1), and the wrap angle adjustment device also includes an adjustment component (4), the adjustment component (4) includes an oil cylinder (41) fixedly arranged on the frame (1) and a movable crossbeam (42) slidably arranged on the frame (1), the telescopic rod of the oil cylinder (41) is fixedly connected to the movable crossbeam (42) and can drive it to move up and down, both ends of the movable roller (2) are rotatably connected to the first bearing seat (21), each of the first bearing seats (21) is fixedly connected to a connecting plate (43), one end of each connecting plate (43) is fixedly connected to the movable crossbeam (42), and a pad (44) is placed between the other end of each connecting plate (43) and the frame (1), and the pad (44) is located on the outside of the first bearing seat (21).

2. The wrap angle adjustment device according to claim 1, characterized in that: The frame (1) includes at least two support columns (13), the two support columns (13) are respectively located on both sides of the movable roller (2), an upper crossbeam (11) is fixed on the top of each support column (13), the support column (13) and the upper crossbeam (11) form a "T" shape, the movable roller (2) is located in the middle of the upper crossbeam (11), the same end of the two fixed rollers (3) is fixed to the upper surface of both ends of the upper crossbeam (11), and the other end of the two fixed rollers (3) is fixed to the upper surface of both ends of the other upper crossbeam (11), a fixing groove is provided in the middle of the upper surface of each upper crossbeam (11) and a pad (44) is placed in the fixing groove, each connecting plate (43) is an L-shaped structure, the horizontal plate of each connecting plate (43) is fixedly connected to the bottom of the first bearing seat (21), and the vertical plate of each connecting plate (43) is in contact with the pad (44).

3. The wrap angle adjustment device according to claim 2, characterized in that: Two protruding blocks (421) are provided on the top of the movable crossbeam (42), and the two protruding blocks (421) are respectively fixedly connected to the side of the cross plates of the two connecting plates (43) away from the first bearing seat (21).

4. The wrap angle adjustment device according to claim 2, characterized in that: Two slide grooves (14) are relatively arranged on the side of the support column (13), and slide plates (422) are arranged on both sides of the movable beam (42). Each slide plate (422) is embedded in the slide groove (14) and can move up and down.

5. The wrap angle adjustment device according to claim 2, characterized in that: Two racks (423) are relatively arranged at the bottom of the movable crossbeam (42), a rotating shaft is arranged on the support column (13), and gears (15) are rotatably arranged at both ends of the rotating shaft, and each gear (15) is engaged with the rack (423).

6. The wrap angle adjustment device according to claim 2, characterized in that: Both ends of each fixed roller (3) are rotatably connected to the second bearing seat (31), and each second bearing seat (31) is fixedly connected to the top of the upper beam (11).

7. The wrap angle adjustment device according to claim 2, characterized in that: A lower crossbeam (12) is also fixed between the two support columns (13).

8. The wrap angle adjustment device according to claim 7, characterized in that: Two oil cylinders (41) are provided, and the bottoms of the two oil cylinders (41) are respectively fixedly connected to the lower crossbeam (12), and the telescopic rods of the two oil cylinders (41) are respectively fixedly connected to the two ends of the bottom of the movable crossbeam (42).

9. The wrap angle adjustment device according to claim 2, characterized in that: The number of the support columns (13) is six, and one support column (13) is fixed to the bottom of the middle and both ends of each upper cross beam (11).